CN103981562A - Preparation method and device for diamond fret saw capable of improving binding strength between abrasive particles and matrix - Google Patents
Preparation method and device for diamond fret saw capable of improving binding strength between abrasive particles and matrix Download PDFInfo
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- CN103981562A CN103981562A CN201410229881.4A CN201410229881A CN103981562A CN 103981562 A CN103981562 A CN 103981562A CN 201410229881 A CN201410229881 A CN 201410229881A CN 103981562 A CN103981562 A CN 103981562A
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Abstract
The invention discloses a preparation method and device for a diamond fret saw capable of improving binding strength between abrasive particles and a matrix. The preparation method is characterized by comprising the steps of additionally arranging a pair of cylindrical brush plating anodes capable of oppositely rolling in an electroplating bath and near an electroplating liquid level, and enabling the distance between the two cylindrical brush plating anodes capable of oppositely rolling to be smaller than the diameter of a metal wire matrix for electroplating diamond abrasive particles; oppositely rolling and extruding the metal wire matrix with the deposited diamond abrasive particles by the cylindrical brush plating anodes to improve the binding strength of the abrasive particles and the matrix. The preparation method and device have the advantages of simple structure, high production efficiency and excellent fret saw performance.
Description
Technical field
The present invention relates to a kind of scroll saw technology, especially a kind of diamond abrasive grain scroll saw technology, specifically a kind of diamond fretsaw preparation method and device that can improve abrasive particle and substrate combinating strength.
Background technology
At present, along with sci-tech product development with rapid changepl. never-ending changes and improvements, the demand of the valuable hard and fragile material such as silicon, sapphire increases day by day.The shortcomings such as traditional hard and fragile material wafer processes method has band saw cutting, inside and outside circle cutting, steel disc cutting etc., but has cutting efficiency low, and kerf loss is large, and kerf quality is poor.For improving working (machining) efficiency, improve processing quality, cut down finished cost, concretion abrasive diamond fretsaw arises at the historic moment, and Brush Plating diamond wire saw device is as the one of concretion abrasive diamond fretsaw technology, show one's talent in numerous technology with its high productivity, high abrasive particle hold, the feature in high work-ing life.But because as the diamond of abrasive particle being relies on electrochemical reaction to be deposited on metal wire surface, thereby ubiquity bonding force is low, caducous problem.
Summary of the invention
The object of the invention is for the bonding strength of the abrasive particle on existing diamond fretsaw and metal wire base material not high, in use procedure, easily come off, affect cutting efficiency raising and the problem in work-ing life, invent a kind of diamond fretsaw preparation method that can improve abrasive particle and substrate combinating strength, a kind of corresponding electroplanting device is provided simultaneously.
One of technical scheme of the present invention is:
A kind of diamond fretsaw preparation method that can improve abrasive particle and substrate combinating strength, it is characterized in that in plating tank, electroplate increase near liquid level a pair of can be to the cylindrical brush plating anode rolling, and make the distance between roll two cylindrical brush plating anodes be less than the diameter for the metal wire matrix of electroplated diamond abrasive particle, the metal wire matrix that deposits diamond abrasive grain passes through cylindrical brush plating anode edging is pressed, and the bonding strength of abrasive particle and matrix is improved.
The degree of depth in described cylindrical brush plating anode immersion plating liquid is its diameter 1/10 to 1/2.
Described cylindrical brush plating anode by the graphite mandrel as anode, be wrapped in the water accepting layer on graphite mandrel and the layer of fibers that is coated on water accepting layer forms.
The axial line of two described cylindrical brush plating anodes is contour and be arranged in parallel.
Two of technical scheme of the present invention is:
A kind of diamond fretsaw preparation facilities that can improve abrasive particle and substrate combinating strength, it comprises upper and lower guide deflection sheave 2, outer coating bath 5 and interior coating bath 8, interior coating bath 8 provides plating solution so that the liquid level in interior coating bath remains on set(ting)value by variable volume pump 6, outer coating bath 5 is connected with plating solution case 3 by strainer 4, it is characterized in that being provided with in the liquid level vicinity of interior coating bath 8 two energy synchronized oppositely to the cylindrical brush plating anode 7 rolling, distance between two cylindrical brush plating anodes 7 is less than the diameter as the metal wire 1 of matrix, metal wire 1 under the guiding of bottom guide deflection sheave 2, enter interior coating bath 8 and through two cylindrical brush plating anodes 7 to edging press after enter upper guide to wheel 2 in and under the guiding of upper guide deflection sheave 2, enter subsequent processing.
In described interior coating bath 8, be provided with and can make electroplate liquid keep inhomogeneity magnetic stirring piece 9.
The axial line of two described cylindrical brush plating anodes 7 is contour and be parallel to each other apart from interior coating bath bottom.
Described cylindrical brush plating anode 7 by graphite mandrel 10, be wrapped in the water accepting layer 11 on graphite mandrel and the layer of fibers 12 that is coated on water accepting layer forms, graphite mandrel 10 is connected with drive-motor, and the upper recess forming at two cylindrical brush plating anodes 7 forms a plating solution enrichment region 13.
For variable volume pump 6 provides the plating solution case 3 of plating solution with water-bath or electrothermic constant temperature equipment.
Beneficial effect of the present invention:
The present invention not only can increase scroll saw throughput rate, and can increase the control dynamics of base material to diamond abrasive grain, and production equipment is simple for structure.
Brief description of the drawings
Fig. 1 is the structural representation of plating preparation facilities of the present invention.
Fig. 2 is the sectional structure schematic diagram of cylindrical brush plating sun plate of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
Embodiment mono-.
As shown in Figure 1-2.
A kind of diamond fretsaw preparation method that can improve abrasive particle and substrate combinating strength, in plating tank, near plating liquid level, increase is a pair of can be to the cylindrical brush plating anode rolling, and make the distance between roll two cylindrical brush plating anodes be less than the diameter for the metal wire matrix of electroplated diamond abrasive particle, the axial line of two cylindrical brush plating anodes is contour and be arranged in parallel, they rotate backward as constant speed under the drive of drive-motor, deposit metal wire matrix edging is pressed through cylindrical brush plating anode of diamond abrasive grain, the bonding strength of abrasive particle and matrix is improved.The installation site of cylindrical brush plating anode should ensure that the degree of depth in immersion plating liquid is its diameter 1/10 to 1/2.Contour and the surperficial mutual extruding of two cylindrical brush plating anode 7 axis horizontal in coating bath when work, under motor drives, cylindrical brush plating anode rotates but direction of rotation with phase same rate.Scroll saw baseline (metal wire) connects power cathode, and when baseline vertically enters coating bath through guide deflection sheave guiding, through plating solution district, while entering between two cylindrical brush plating anodes, brush plating starts.Due to the plating solution storage zone that between the squeezing action of two cylindrical brush plating anodes to metal base and brush plating anode, upper recess district forms, what diamond abrasive grain can be quick, a large amount of anchors at baseline surface.Complete the scroll saw of brush plating, guide next procedure into through guide deflection sheave and carry out further solidification treatment, as shown in Figure 1.The structure of cylindrical brush plating anode as shown in Figure 2.
Embodiment bis-.
As shown in Figure 1-2.
A kind of diamond fretsaw preparation facilities that can improve abrasive particle and substrate combinating strength, it comprises upper and lower guide deflection sheave 2, outer coating bath 5 and interior coating bath 8, interior coating bath 8 provides plating solution so that the liquid level in interior coating bath remains on set(ting)value by variable volume pump 6, variable volume pump 6 is drawn the electroplate liquid of constant temperature under the control of control device from reservoir 3, outer coating bath 5 is connected with plating solution case 3 by strainer 4, plating solution case 3 is with water-bath or electrothermic constant temperature equipment, two energy are installed synchronized oppositely to the cylindrical brush plating anode 7 rolling in the liquid level vicinity of interior coating bath 8, distance between two cylindrical brush plating anodes 7 is less than the diameter as the metal wire 1 of matrix, the axial line of two cylindrical brush plating anodes 7 is contour and be parallel to each other apart from interior coating bath bottom.Metal wire 1 under the guiding of bottom guide deflection sheave 2, enter interior coating bath 8 and through two cylindrical brush plating anodes 7 to edging press after enter upper guide to wheel 2 in and under the guiding of upper guide deflection sheave 2, enter subsequent processing.As shown in Figure 1, in addition, in order to ensure the homogeneity of electroplate liquid, can in interior coating bath 8, be provided with and can make electroplate liquid keep inhomogeneity magnetic stirring piece 9.As shown in Figure 1, the structure of cylindrical brush plating anode 7 as shown in Figure 2, it by graphite mandrel 10, be wrapped in the water accepting layer 11 on graphite mandrel and the layer of fibers 12 that is coated on water accepting layer forms, graphite mandrel 10 is connected with drive-motor, and the upper recess forming at two cylindrical brush plating anodes 7 forms a plating solution enrichment region 13.
Details are as follows:
In Fig. 1, the direction of advancing along wire 1 is lower guide deflection sheave 2, outer coating bath 5, interior coating bath 8, brush plating anode 7, upper guide deflection sheave 2 successively.Wire 1 vertically advances after lower guide deflection sheave 2 break-ins, and through plating solution district, and region between brush plating anode 7 is subject to identical but brush plating anode 7 squeezing action of switched in opposite of slewing rate.In extruding, brush plating process completes, then guides next procedure into by upper guide deflection sheave 2.
In Fig. 1, diamond abrasive grain mixes with plating solution, and stirs by magnetic stirring piece 9, and brush plating liquid is constantly supplied with by plating fluid circulating system.Plating fluid circulating system is made up of plating solution case 3, filtering net 4, variable volume pump 6, plating solution by variable volume pump by the inside coating bath 8 of plating solution case pump, coating bath bath stability in ensureing, the plating solution overflowing outside coating bath 5 places is collected, and is recycled to plating solution case 3 after filter screen 4 removes by filter diamond particles.It is constant that plating solution case maintains bath temperature by water-bath or hot resistance heating.
In Fig. 2, many wire 1 complete brush plating process at brush plating anode 7 crush-zones simultaneously.It is anode diameter 1/10 to 1/2 that brush plating anode 7 immerses the degree of depth of plating solution.Brush plating anode 7 is made up of graphite mandrel 10, water accepting layer 11, the layer of fibers 12 of innermost layer.Graphite mandrel 10 connects brush plating power supply positive pole uniform rotation under motor drives.Water accepting layer 11 can adopt sponge or absorbent cotton, can fully absorb the carrying out of electroplate liquid guarantee brush plating process.Layer of fibers 12 can be wool felt or absorbent cotton, and filamentary material fully pushes swiping wire 1, makes coating densification, and diamond and metal wire 1 are in conjunction with firm, and filamentary material can adsorb the diamond particles of plating solution in interior coating bath 8 simultaneously, brings it to brush plating region.Owing to vertically arranging, the crush zone of two brush plating anodes can form plating solution enrichment region 13, for brush plating provides sufficient plating solution.
Wire of the present invention can be Stainless Steel Wire or piano wire, can be sub-thread or multiply structure.
The part that the present invention does not relate to all prior art that maybe can adopt same as the prior art is realized.
Claims (9)
1. one kind can be improved the diamond fretsaw preparation method of abrasive particle and substrate combinating strength, it is characterized in that in plating tank, electroplate increase near liquid level a pair of can be to the cylindrical brush plating anode rolling, and make the distance between roll two cylindrical brush plating anodes be less than the diameter for the metal wire matrix of electroplated diamond abrasive particle, the metal wire matrix that deposits diamond abrasive grain passes through cylindrical brush plating anode edging is pressed, and the bonding strength of abrasive particle and matrix is improved.
2. method according to claim 1, it is characterized in that the degree of depth in described cylindrical brush plating anode immersion plating liquid is its diameter 1/10 to 1/2.
3. method according to claim 1, it is characterized in that described cylindrical brush plating anode by the graphite mandrel as anode, be wrapped in the water accepting layer on graphite mandrel and the layer of fibers that is coated on water accepting layer forms.
4. method according to claim 1, is characterized in that the axial line of two described cylindrical brush plating anodes is contour and is arranged in parallel.
5. one kind can be improved the diamond fretsaw preparation facilities of abrasive particle and substrate combinating strength, it comprises upper and lower guide deflection sheave (2), outer coating bath (5) and interior coating bath (8), interior coating bath (8) provides plating solution so that the liquid level in interior coating bath remains on set(ting)value by variable volume pump (6), outer coating bath (5) is connected with plating solution case (3) by strainer (4), it is characterized in that being provided with in the liquid level vicinity of interior coating bath (8) two energy synchronized oppositely to the cylindrical brush plating anode (7) rolling, distance between two cylindrical brush plating anodes (7) is less than the diameter of the metal wire (1) as matrix, metal wire (1) under the guiding of bottom guide deflection sheave (2), enter interior coating bath (8) and through two cylindrical brush plating anodes (7) to edging press after enter upper guide to wheel (2) in and under the guiding of upper guide deflection sheave (2), enter subsequent processing.
6. device according to claim 5, is characterized in that being provided with and making electroplate liquid keep inhomogeneity magnetic stirring piece (9) in described interior coating bath (8).
7. device according to claim 5, the axial line that it is characterized in that described two cylindrical brush plating anodes (7) is contour and be parallel to each other apart from interior coating bath bottom.
8. device according to claim 5, it is characterized in that described cylindrical brush plating anode (7) by graphite mandrel (10), be wrapped in the water accepting layer (11) on graphite mandrel and the layer of fibers (12) that is coated on water accepting layer forms, form a plating solution enrichment region (13) at the upper recess of two cylindrical brush plating anodes (7) formation.
9. device according to claim 5, is characterized in that providing the plating solution case (3) of plating solution with water-bath or electrothermic constant temperature equipment for variable volume pump (6).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410229881.4A CN103981562B (en) | 2014-05-28 | 2014-05-28 | Preparation method and device for diamond fret saw capable of improving binding strength between abrasive particles and matrix |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410229881.4A CN103981562B (en) | 2014-05-28 | 2014-05-28 | Preparation method and device for diamond fret saw capable of improving binding strength between abrasive particles and matrix |
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| CN103981562A true CN103981562A (en) | 2014-08-13 |
| CN103981562B CN103981562B (en) | 2017-05-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105420799A (en) * | 2015-12-30 | 2016-03-23 | 长沙岱勒新材料科技股份有限公司 | Plating tank, diamond fretsaw manufacturing device and manufacturing method thereof |
| CN106400081A (en) * | 2016-11-24 | 2017-02-15 | 兰州飞行控制有限责任公司 | Aluminum and aluminum alloy chromic acid anode oxidation method |
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| JPS6199694A (en) * | 1984-10-19 | 1986-05-17 | Nippon Kokan Kk <Nkk> | Electroplating method of metallic strip |
| WO2006019163A1 (en) * | 2004-08-20 | 2006-02-23 | Asahi Diamond Industrial Co., Ltd. | Production device and production method for extra-long tool |
| KR20110110936A (en) * | 2010-04-02 | 2011-10-10 | 일진다이아몬드(주) | Manufacturing method of wire saw and manufacturing machine of wire saw |
| CN102220623A (en) * | 2011-05-28 | 2011-10-19 | 长沙泰维超硬材料有限公司 | Method for preparing composite brush plated deformation line diamond wire saw |
| CN102899705A (en) * | 2012-08-28 | 2013-01-30 | 无锡超亚环保设备有限公司 | Electroplated diamond wire saw sand-applying device |
-
2014
- 2014-05-28 CN CN201410229881.4A patent/CN103981562B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6199694A (en) * | 1984-10-19 | 1986-05-17 | Nippon Kokan Kk <Nkk> | Electroplating method of metallic strip |
| WO2006019163A1 (en) * | 2004-08-20 | 2006-02-23 | Asahi Diamond Industrial Co., Ltd. | Production device and production method for extra-long tool |
| KR20110110936A (en) * | 2010-04-02 | 2011-10-10 | 일진다이아몬드(주) | Manufacturing method of wire saw and manufacturing machine of wire saw |
| CN102220623A (en) * | 2011-05-28 | 2011-10-19 | 长沙泰维超硬材料有限公司 | Method for preparing composite brush plated deformation line diamond wire saw |
| CN102899705A (en) * | 2012-08-28 | 2013-01-30 | 无锡超亚环保设备有限公司 | Electroplated diamond wire saw sand-applying device |
Non-Patent Citations (1)
| Title |
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| 王亮亮: "光伏行业专用电镀金刚石线锯的研制", 《中原工学院硕士学位论文》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105420799A (en) * | 2015-12-30 | 2016-03-23 | 长沙岱勒新材料科技股份有限公司 | Plating tank, diamond fretsaw manufacturing device and manufacturing method thereof |
| CN106400081A (en) * | 2016-11-24 | 2017-02-15 | 兰州飞行控制有限责任公司 | Aluminum and aluminum alloy chromic acid anode oxidation method |
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| CN103981562B (en) | 2017-05-03 |
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