CN105413584B - Shaping granulation device and its method of work with mastering component - Google Patents
Shaping granulation device and its method of work with mastering component Download PDFInfo
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- CN105413584B CN105413584B CN201510990148.9A CN201510990148A CN105413584B CN 105413584 B CN105413584 B CN 105413584B CN 201510990148 A CN201510990148 A CN 201510990148A CN 105413584 B CN105413584 B CN 105413584B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
The invention belongs to material forming granulation applied technical field, specifically disclose the shaping granulation device with mastering component, by base, and it is arranged on the supporting leg of base bottom, and it is arranged on tank tower on base, and the Power Component in tank tower is arranged on, and tank tower side and the molding assembly being connected with Power Component are arranged on, and the mastering component composition being arranged on tank tower.The present invention, mandatory under power transmission shaft and the positive and negative turning effort for being squeezed into profile shaft that particle is made by screen cloth, its product grading is homogeneous；Axle rotary seal is good, not contaminated material, and motor, transmission case are arranged in tank tower and are designed with tight spindle nose sealing structure, it is ensured that arbor is oil-tight, does not wear material, avoids material from being reached GMP requirements by lubricant pollution；Handsome in appearance, easy to clean, shaping box is not required to dismantle, and screen cloth is easily disassembled and easy cleaning；By mastering component, the working condition of motor can be controlled and shown in real time, while can be connected with long-range host computer and complete remote-control.
Description
Technical field
The invention belongs to material forming granulation applied technical field, and in particular to have the shaping granulation device of mastering component
And its method of work, motor direct drive molding assembly, material forming granulation efficiency is high and can be molded granulation various materials
It is applied widely, while remote-control can be realized.
Background technology
Granulator is mainly made up of feeding, stirring, granulation, transmission and lubricating system etc., and its course of work is that requirement is aqueous
Cooperation powder of the amount no more than 15%, enters feeding auger from hopper, and by adjusting stepless speed-regulating motor rotating speed, it is suitable to obtain
Mass flow, subsequently into agitator, stir mix with steam by puddler and carry out quenched, addition molasses or oil if desired
Fat, also from mixing drum add together with steam it is quenched, grease addition is usually no more than 3%, is otherwise difficult to shape, after conditioned
Coordinating powder temperature, humidity reaches 14-l6% up to 64-85 DEG C, is then removed and mixed by selectable suction iron device by skewed slot again
The iron tramp in powder, finally enter suppressing room and pelletized.
But the granulator of said structure in actual use, it can be molded the store list one of granulation and granulation effect
Rate is low, at the same it is complicated safeguard, overhaul it is cumbersome, also can not real-time prompting operator learn motor working condition and
Remote control can not be realized, and in order to improve management and control efficiency, this is current urgently to be resolved hurrily.
Therefore, shaping granulation device and its method of work with mastering component are provided based on above mentioned problem, the present invention.
The content of the invention
Goal of the invention：It is an object of the invention to provide the shaping granulation device with mastering component and its method of work, its
Reasonable in design, stable working state, motor direct drive is easy to manipulate and is molded granulation efficiency height, while passes through pipe
The information display module for controlling component shows the working condition of motor.
Technical scheme：An aspect of of the present present invention provides the shaping granulation device with mastering component, by base, and is arranged on
The supporting leg of base bottom, and the tank tower being arranged on base, and the Power Component being arranged in tank tower, and it is arranged on tank tower side
And the molding assembly being connected with Power Component, and the mastering component composition being arranged on tank tower；The Power Component, including set
In the motor support plate of tank tower inner upper end, and the motor being arranged in motor support plate, and be arranged on tank tower side wall and
The transmission case being connected with motor；The molding assembly, including the shaping box of side outside tank tower is arranged on, and set respectively
In shaping upper box part, the charging aperture of bottom, discharging opening, and the filter screen being used in combination in shaping box and with shaping box is arranged on,
And the power transmission shaft that in shaping box and one end is connected through shaping box side wall with transmission case is arranged on, and pass through connecting plate and power transmission shaft
Connection is squeezed into profile shaft, wherein, it is squeezed into profile shaft and is fitted and connected with filter screen；The mastering component, including containment vessel, and set
Information in containment vessel transmits/receives module, message processing module, and is arranged on the information display module of containment vessel side, wherein,
Motor, information transmit/receive module and information display module is connected with message processing module respectively.
The technical program, the diameter of the power transmission shaft, which is more than or equal to, is squeezed into profile shaft.
The technical program, the profile shaft that is squeezed at least provided with six, wherein, be removable between connecting plate and power transmission shaft
Unload connection.
Another aspect of the present invention provides the method for work of the shaping granulation device with mastering component, including following step
Suddenly, step（1）During operation, motor linkage transmission case is opened by mastering component first and drives power transmission shaft to drive extrusion forming
Axle is rotated, then adds debugging material by the charging aperture on shaping box, and the debugging material by extruding is extruded by filter screen, arranged by discharging opening
Go out, wherein, it is produced into before production by adjusting motor rotating speed or changing the different profile shafts that is squeezed into up to molding mass meets
Type requirement.Step（2）When tested debugging material meets production requirement, first allow and be squeezed into profile shaft idle running, emptying cleans out tune
Sample, then material to be produced is added by the charging aperture on shaping box, under the material of entrance is after being squeezed into profile shaft, filter screen shaping
Fall, finally collected by the rewinding bucket below discharging opening, wherein, the rotating speed of motor is passed through information display module by mastering component
Foundation is needed by information display module speed governing in display and production.
Compared with prior art, the beneficial effect of the shaping granulation device with mastering component of the invention is：1st, set
Meter is reasonable, mandatory under power transmission shaft and the positive and negative turning effort for being squeezed into profile shaft to pass through by moist powder mixture during granulation
Screen cloth and particle is made, its product grading is homogeneous；2nd, axle rotary seal is good, not contaminated material, and motor, transmission case are set
In tank tower, and it is designed with tight spindle nose sealing structure, it is ensured that arbor is oil-tight, does not wear material, avoids material by lubrication greasy dirt
Dye, reach GMP requirements；3rd, handsome in appearance, easy to clean, shaping box is not required to dismantle, and screen cloth is easily disassembled and very light, and cleaning is very
It is convenient；4th, by mastering component, the working condition of motor can be controlled and shown in real time, while can be connected with long-range host computer
Complete remote-control.Reasonable in design, stable working state of the invention, is easily promoted.
Brief description of the drawings
Fig. 1 is the structural representation of the shaping granulation device with mastering component of the present invention；
Fig. 2 is the power transmission shaft of the shaping granulation device with mastering component of the present invention, is squeezed into the knot of profile shaft and filter screen
Structure schematic diagram；
Wherein, sequence number mark is as follows in figure：1- bases, 2- supporting legs, 3- tank towers, 4- motor support plates, 5- motors, 6-
Transmission case, 7- power transmission shafts, 8- be squeezed into profile shaft, 9- connecting plates, 10- shaping boxs, 11- filter screens, 12 charging apertures, 13- discharging openings,
14- containment vessels, 15- information transmit/receive module, 16- message processing modules, 17- information display modules.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment
The shaping granulation device with mastering component as depicted in figs. 1 and 2, by base 1, and it is arranged on the bottom of base 1
Supporting leg 2, and the tank tower 3 being arranged on base 1, and the Power Component being arranged in tank tower 3, and be arranged on the side of tank tower 3 and
The molding assembly being connected with Power Component, and the mastering component composition being arranged on tank tower 3；Power Component, including it is arranged on case
The motor support plate 4 of the inner upper end of frame 3, and the motor 5 being arranged in motor support plate 4, and be arranged on the side wall of tank tower 3 and
The transmission case 6 being connected with motor 5；Molding assembly, including the shaping box 10 of the outside side of tank tower 3 is arranged on, and set respectively
Put in the top of shaping box 10, the charging aperture 12 of bottom, discharging opening 13, and be arranged in shaping box 10 and be engaged with shaping box 10
The filter screen 11 used, and the power transmission shaft 7 that in shaping box 10 and one end is connected through the side wall of shaping box 10 with transmission case 6 is arranged on,
And profile shaft 8 is squeezed into by what connecting plate 9 was connected with power transmission shaft 7, wherein, it is squeezed into profile shaft 8 and is fitted and connected with filter screen 11；Management and control
Component, including containment vessel 14, and the information being arranged in containment vessel 14 transmit/receive module 15, message processing module 16, and are arranged on
The information display module 17 of the side of containment vessel 14, wherein, motor 5, information transmit/receive module 15 and information display module 17 is divided
It is not connected with message processing module 16.
It is further preferred that the diameter of power transmission shaft 7 be more than or equal to be squeezed into profile shaft 8, and be squeezed into profile shaft 8 at least provided with
Six, wherein, to be detachably connected between connecting plate 9 and power transmission shaft 7, in actually pelletizing, can add according to different Duis of material
It is pressed into profile shaft 8 and carries out replacing diametrically or quantitative replacing, it is also replaceable to be detachably connected filter screen 11, so as to ensure to more
Material carries out quick, stable granulation operation.
The efficient granulator of the present invention, when dismantling granulation work, the linkage of motor 5 is opened by mastering component first and passed
Dynamic case 6 drives the drive of power transmission shaft 7 to be squeezed into profile shaft 8 and rotated, then adds debugging material by the charging aperture 12 on shaping box 10, by squeezing
The debugging material of pressure is extruded by filter screen 11, is discharged by discharging opening 13, wherein, by adjusting the rotating speed of motor 5 or more before production
Change and different be squeezed into profile shaft 8 until molding mass meets production forming requirements；When tested debugging material meets production requirement,
First allow and be squeezed into profile shaft 8 and dally, emptying cleans out debugging material, then adds thing to be produced by the charging aperture 12 on shaping box 10
Material, the material of entrance fall after being squeezed into profile shaft 8, the shaping of filter screen 11, finally collected by the rewinding bucket of the lower section of discharging opening 13, its
In, mastering component is shown the rotating speed of motor 5 by information display module 17 and in producing according to needing to show by information
Show the speed governing of module 17.
The power of the motor 5 of the present invention is 3KW, and production capacity 100-200KG/h, overall structure size is 900*
750*1150mm, it is widely used in the industries such as pharmacy, chemical industry, food.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (3)
1. the shaping granulation device with mastering component, it is characterised in that：By base（1）, and it is arranged on base（1）Bottom
Supporting leg（2）, and it is arranged on base（1）On tank tower（3）, and it is arranged on tank tower（3）Interior Power Component, and it is arranged on tank tower
（3）Side and the molding assembly being connected with Power Component, and it is arranged on tank tower（3）On mastering component composition；The power packages
Part, including it is arranged on tank tower（3）The motor support plate of inner upper end（4）, and it is arranged on motor support plate（4）On motor
（5）, and it is arranged on tank tower（3）Side wall and and motor（5）The transmission case of connection（6）；The molding assembly, including be arranged on
Tank tower（3）The shaping box of outside side（10）, and it is separately positioned on shaping box（10）Top, the charging aperture of bottom（12）, discharging
Mouthful（13）, and it is arranged on shaping box（10）Interior and and shaping box（10）The filter screen being used in combination（11）, and it is arranged on shaping box
（10）Shaping box is run through in interior and one end（10）Side wall and transmission case（6）The power transmission shaft of connection（7）, and pass through connecting plate（9）With biography
Moving axis（7）Connection is squeezed into profile shaft（8）, wherein, it is squeezed into profile shaft（8）With filter screen（11）It is fitted and connected；The mastering component,
Including containment vessel（14）, and it is arranged on containment vessel（14）Interior information transmits/receives module（15）, message processing module（16）, and set
Put in containment vessel（14）The information display module of side（17）, wherein, motor（5）, information transmit/receive module（15）And information
Display module（17）Respectively with message processing module（16）Connection；
The method of work of shaping granulation device with mastering component, comprises the following steps, step（1）During operation, pass through first
Mastering component opens motor（5）Link transmission case（6）Drive power transmission shaft（7）Drive is squeezed into profile shaft（8）Rotate, then by
Shaping box（10）On charging aperture（12）Debugging material is added, the debugging material by extruding is by filter screen（11）Extrusion, passes through discharging opening
（13）Discharge, wherein, by adjusting motor before production（5）Rotating speed is changed and different is squeezed into profile shaft（8）Until shaping
Material meets production forming requirements；Step（2）When tested debugging material meets production requirement, first allow and be squeezed into profile shaft（8）It is empty
Turning, emptying cleans out debugging material, then by shaping box（10）On charging aperture（12）Add material to be produced, the material warp of entrance
It is squeezed into profile shaft（8）, filter screen（11）Fallen after shaping, finally by discharging opening（13）The rewinding bucket of lower section is collected, wherein, management and control group
Part is by motor（5）Rotating speed pass through information display module（17）Foundation needs to pass through information display module in display and production
（17）Speed governing.
2. the shaping granulation device according to claim 1 with mastering component, it is characterised in that：The power transmission shaft（7）
Diameter be more than or equal to be squeezed into profile shaft（8）.
3. the shaping granulation device according to claim 2 with mastering component, it is characterised in that：It is described to be squeezed into profile shaft
（8）At least provided with six, wherein, connecting plate（9）With power transmission shaft（7）Between to be detachably connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990148.9A CN105413584B (en) | 2015-12-24 | 2015-12-24 | Shaping granulation device and its method of work with mastering component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990148.9A CN105413584B (en) | 2015-12-24 | 2015-12-24 | Shaping granulation device and its method of work with mastering component |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105413584A CN105413584A (en) | 2016-03-23 |
| CN105413584B true CN105413584B (en) | 2018-03-09 |
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ID=55492387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510990148.9A Active CN105413584B (en) | 2015-12-24 | 2015-12-24 | Shaping granulation device and its method of work with mastering component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105413584B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4724794A (en) * | 1986-08-05 | 1988-02-16 | Fuji Paudal Kabushiki Kaisha | Fluid-assisted granulating and coating apparatus |
| CN2936419Y (en) * | 2006-08-14 | 2007-08-22 | 尤晓栋 | Comminutor |
| CN200980994Y (en) * | 2006-11-09 | 2007-11-28 | 山东农业大学 | Multifunctional small-size granulator |
| CN204564062U (en) * | 2014-12-04 | 2015-08-19 | 陕西佰傲再生医学有限公司 | A kind of facility for granulating of microgel particle |
| CN204466872U (en) * | 2014-12-31 | 2015-07-15 | 天津唐朝食品工业有限公司 | A kind of oscillating granulator of improvement |
| CN105107422A (en) * | 2015-07-20 | 2015-12-02 | 太仓市友联干燥粉碎设备有限公司 | Oscillating granulator |
| CN205253051U (en) * | 2015-12-24 | 2016-05-25 | 太仓市微贯机电有限公司 | Shaping pelletization device with management and control subassembly |
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2015
- 2015-12-24 CN CN201510990148.9A patent/CN105413584B/en active Active
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| CN105413584A (en) | 2016-03-23 |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200915 Address after: 215400 No. 37 Taiping South Road, Chengxiang Town, Suzhou City, Jiangsu, Taicang Patentee after: SUZHOU SANY HEATING AND CONDITIONING ENGINEERING Co.,Ltd. Address before: 215400 Jiangsu city of Suzhou province Taicang city Chengxiang County town of West Street No. 72 Patentee before: TAICANG WEIGUAN ELECTROMECHANICAL Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210609 Address after: 215400 Guizhuang Qujing village, Shaxi Town, Taicang City, Suzhou City, Jiangsu Province (gas station north) Patentee after: Taicang clean environmental sanitation equipment Co.,Ltd. Address before: No.37, Taiping South Road, Chengxiang Town, Taicang City, Suzhou City, Jiangsu Province Patentee before: SUZHOU SANY HEATING AND CONDITIONING ENGINEERING Co.,Ltd. |
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| TR01 | Transfer of patent right |