A kind of efficiently granulator and its method of work
Technical field
The invention belongs to material forming granulation applied technical field, and in particular to a kind of efficiently granulator and its work side
Method, motor direct drive molding assembly, material forming granulation efficiency is high and to be molded various materials of pelletizing applied widely.
Background technology
Granulator is mainly made up of feeding, stirring, granulation, transmission and lubricating system etc., and its course of work is that requirement is aqueous
Cooperation powder of the amount no more than 15%, enters feeding auger from hopper, and by adjusting stepless speed-regulating motor rotating speed, it is suitable to obtain
Mass flow, subsequently into agitator, stir mix with steam by puddler and carry out quenched, addition molasses or oil if desired
Fat, also from mixing drum add together with steam it is quenched, grease addition is usually no more than 3%, is otherwise difficult to shape, after conditioned
Coordinating powder temperature, humidity reaches 14-l 6% up to 64-85 DEG C, is then removed again by skewed slot by selectable suction iron device
Iron tramp in powder is mixed in, suppressing room is finally entered and is pelletized.
But the granulator of said structure in actual use, it can be molded the store list one of granulation and granulation effect
Rate is low, at the same it is complicated safeguard, overhaul cumbersome, this is current urgently to be resolved hurrily.
Therefore, based on above mentioned problem, the present invention provides a kind of efficiently granulator and its method of work.
The content of the invention
Goal of the invention:It is an object of the invention to provide a kind of efficiently granulator and its method of work, its is reasonable in design,
Stable working state, motor direct drive are easy to manipulate and are molded granulation efficiency height.
Technical scheme:An aspect of of the present present invention provides a kind of efficient granulator, by base, and is arranged on the branch of base bottom
Leg, and tank tower on base is arranged on, and the Power Component being arranged in tank tower, and be arranged on tank tower side and connect with Power Component
The molding assembly composition connect;The Power Component, including the motor support plate of tank tower inner upper end is arranged on, and it is arranged on motor
Motor in supporting plate, and it is arranged on tank tower side wall and the transmission case being connected with motor;The molding assembly, including
The shaping box of side outside tank tower is arranged on, and is separately positioned on shaping upper box part, the charging aperture of bottom, discharging opening, and is set
The filter screen being used in combination in shaping box and with shaping box, and be arranged in shaping box and one end through shaping box side wall with passing
The power transmission shaft of dynamic case connection, and profile shaft is squeezed into by connecting plate and transmission axis connection, wherein, it is squeezed into profile shaft and is pasted with filter screen
Close connection.
The technical program, the diameter of the power transmission shaft, which is more than or equal to, is squeezed into profile shaft.
The technical program, the profile shaft that is squeezed at least provided with six, wherein, be removable between connecting plate and power transmission shaft
Unload connection.
Another aspect of the present invention provides a kind of method of work of efficiently granulator, comprises the following steps, step(1)Operation
When, motor linkage transmission case is opened by switch first and drives power transmission shaft drive to be squeezed into profile shaft rotation, then by shaping box
On charging aperture add debugging material, the debugging material by extruding extruded by filter screen, discharged by discharging opening, wherein, lead to before production
Cross adjustment motor rotating speed or change and different be squeezed into profile shaft until molding mass meets production forming requirements.Step(2)When
When tested debugging material meets production requirement, first allow add being squeezed into profile shaft idle running, emptying clean out debugging material, then by into
Charging aperture on molding box adds material to be produced, and the material of entrance falls after being squeezed into profile shaft, filter screen shaping, finally by going out
Rewinding bucket below material mouth is collected.
Compared with prior art, a kind of beneficial effect of efficiently granulator of the invention is:1st, it is reasonable in design, during granulation
It is mandatory under power transmission shaft and the positive and negative turning effort for being squeezed into profile shaft to be made up of screen cloth by moist powder mixture
Grain, its product grading are homogeneous;2nd, axle rotary seal is good, not contaminated material, and motor, transmission case are arranged in tank tower, and
It is designed with tight spindle nose sealing structure, it is ensured that arbor is oil-tight, does not wear material, and avoiding material, reaching GMP will by lubricant pollution
Ask;3rd, handsome in appearance, easy to clean, shaping box is not required to dismantle, and screen cloth is easily disassembled and very light, and cleaning is very convenient.The present invention
It is reasonable in design, stable working state, easily promote.
Brief description of the drawings
Fig. 1 is a kind of structural representation of efficiently granulator of the present invention;
Fig. 2 is a kind of efficiently power transmission shaft of granulator of the present invention, is squeezed into the structural representation of profile shaft and filter screen;
Wherein, sequence number mark is as follows in figure:1- bases, 2- supporting legs, 3- tank towers, 4- motor support plates, 5- motors, 6-
Transmission case, 7- power transmission shafts, 8- are squeezed into profile shaft, 9- connecting plates, 10- shaping boxs, 11- filter screens, 12 charging apertures, 13- discharging openings.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment
A kind of efficient granulator as depicted in figs. 1 and 2, by base 1, and the supporting leg 2 of the bottom of base 1 is arranged on, and set
The tank tower 3 on base 1, and the Power Component being arranged in tank tower 3 are put, and is arranged on the side of tank tower 3 and is connected with Power Component
Molding assembly composition;Power Component, including the motor support plate 4 of the inner upper end of tank tower 3 is arranged on, and it is arranged on motor support
Motor 5 on plate 4, and it is arranged on the side wall of tank tower 3 and the transmission case 6 being connected with motor 5;Molding assembly, including set
The shaping box 10 in the outside side of tank tower 3 is put, and is separately positioned on the top of shaping box 3, the charging aperture 12 of bottom, discharging opening 13,
And the filter screen 11 being used in combination in shaping box 10 and with shaping box 10 is arranged on, and be arranged in shaping box 10 and one end is run through
The power transmission shaft 7 that the side wall of shaping box 10 is connected with transmission case 6, and profile shaft 8 is squeezed into by what connecting plate 9 was connected with power transmission shaft 7, its
In, it is squeezed into profile shaft 8 and is fitted and connected with filter screen 11.
It is further preferred that the diameter of power transmission shaft 7 be more than or equal to be squeezed into profile shaft 8, and be squeezed into profile shaft 8 at least provided with
Six, wherein, to be detachably connected between connecting plate 9 and power transmission shaft 7, in actually pelletizing, can add according to different Duis of material
It is pressed into profile shaft 8 and carries out replacing diametrically or quantitative replacing, it is also replaceable to be detachably connected filter screen 11, so as to ensure to more
Material carries out quick, stable granulation operation.
Efficient granulator of the invention, when dismantling granulation work, pass through to switch first and open the linkage transmission case of motor 5
The 6 driving drives of power transmission shafts 7 are squeezed into profile shaft 8 and rotated, then add debugging material by the charging aperture 12 on shaping box 10, by extruding
Debugging material is extruded by filter screen 11, is discharged by discharging opening 13, wherein, by adjusting the rotating speed of motor 5 or changing not before production
Same is squeezed into profile shaft 8 until molding mass meets production forming requirements;When tested debugging material meets production requirement, first allow
Add and be squeezed into profile shaft 8 and dally, emptying cleans out debugging material, then adds thing to be produced by the charging aperture 12 on shaping box 10
Material, the material of entrance fall after being squeezed into profile shaft 8, the shaping of filter screen 11, finally collected by the rewinding bucket of the lower section of discharging opening 13.
The power of the motor 5 of the present invention is 1.1KW, and production capacity 20-60KG/h, overall structure size is 700*
450*900mm, it is widely used in the industries such as pharmacy, chemical industry, food.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.