CN105413583A - High-effective granulation machine and operation method of same - Google Patents
High-effective granulation machine and operation method of same Download PDFInfo
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- CN105413583A CN105413583A CN201510989887.6A CN201510989887A CN105413583A CN 105413583 A CN105413583 A CN 105413583A CN 201510989887 A CN201510989887 A CN 201510989887A CN 105413583 A CN105413583 A CN 105413583A
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- squeezed
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- profile shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
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Abstract
The invention belongs to the technical field of application of material moulding and granulation and particularly discloses a high-effective granulation machine and operation method of same. The granulation machine is composed of: a pedestal, supporting legs arranged under the pedestal, a case frame disposed on the pedestal, a power assembly disposed in the case frame, and a moulding assembly arranged at one side of the case frame and connected to the power assembly. The high-effective granulation machine has the following beneficial effects: 1) the machine is reasonable in design, during granulation, a wet powder mixture is forced to pass a sieve screen under forward and reverse rotation of a transmission shaft and an extrusion moulding shaft to form granules which are uniform in granularity; 2) shaft transmission is excellent in sealing effect, so that the machine is free of pollution on materials, and a driving motor and a transmission case are arranged in the case frame with a strict shaft head sealing structure designed to ensure the machine shafts being free of oil seepage and material penetration, thereby avoiding pollution on the materials due to lubricant; and 3) the machine is beautiful in appearance and convenient to clean, the moulding case is unnecessary to detach and the sieve screen is easy to detach and very light in weight, so that the machine is quite convenient to clean.
Description
Technical field
The invention belongs to material forming granulation applied technical field, be specifically related to a kind of efficient granulator and method of work thereof, drive motors Direct driver molding assembly, material forming granulation efficiency is high and the shaping granulation various materials of energy is applied widely.
Background technology
Granulator is primarily of feeding, stir, granulate, the composition such as transmission and lubricating system, its course of work is the cooperation powder that requirement water content is not more than 15%, feeding auger is entered from hopper, by regulating stepless speed-regulating motor rotating speed, obtain suitable mass flow, then agitator is entered, being stirred by puddler carries out modified with steam, if need to add molasses or grease, also add together with steam modified from mixing drum, grease addition is generally no more than 3%, otherwise be difficult to be shaped, after modified, coordinate powder temperature to reach 64-85 DEG C, humidity reaches 14-l6%, and then be mixed in iron tramp in powder by skewed slot through selectable suction iron device removing, finally enter compacting room to granulate.
But, the granulator of said structure in actual use, its can the material of shaping granulation single and granulation efficiency is low, complex structure is safeguarded simultaneously, maintenance is more loaded down with trivial details, and this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the invention provides a kind of efficient granulator and method of work thereof.
Summary of the invention
Goal of the invention: the object of this invention is to provide a kind of efficient granulator and method of work thereof, its reasonable in design, stable working state, drive motors Direct driver is convenient to manipulation and shaping granulation efficiency is high.
Technical scheme: an aspect of of the present present invention provides a kind of efficient granulator, by base, and be arranged on the supporting leg of base bottom, and be arranged on tank tower on base, and the Power Component be arranged in tank tower, and be arranged on tank tower side and the molding assembly be connected with Power Component forms; Described Power Component, comprises the motor support plate being arranged on tank tower inner upper end, and is arranged on the drive motors in motor support plate, and is arranged on tank tower sidewall and the transmission case be connected with drive motors; Described molding assembly, comprise the shaping box being arranged on the outside side of tank tower, and be separately positioned on shaping box top, the charging aperture of bottom, discharging opening, and to be arranged in shaping box and the filter screen be used in combination with shaping box, and to be arranged in shaping box and the power transmission shaft that shaping box sidewall is connected with transmission case is run through in one end, and to be connected with power transmission shaft by connecting plate be squeezed into profile shaft, wherein, be squeezed into profile shaft and filter screen is fitted and connected.
The technical program, the diameter of described power transmission shaft is more than or equal to and is squeezed into profile shaft.
The technical program, described in be squeezed into profile shaft and at least arrange six, wherein, for removably connecting between connecting plate and power transmission shaft.
Another aspect of the present invention provides a kind of method of work of efficient granulator; comprise the following steps; during step (1) operation; first drive power transmission shaft to drive by switch open drive motors interlock transmission case and be squeezed into profile shaft rotation; add debugging material by the charging aperture on shaping box again, the debugging material through extruding is extruded by filter screen, is discharged by discharging opening; wherein, by adjustment drive motors rotating speed or change and different be squeezed into profile shaft until molding mass meets producing shaped requirement before producing.Step (2) is when tested debugging material meets production requirement, first allow add again and be squeezed into profile shaft idle running, emptying cleaning out debugs material, material to be produced is added again by the charging aperture on shaping box, the material entered through be squeezed into profile shaft, filter screen shaping after fall, finally collected by the rewinding bucket below discharging opening.
Compared with prior art, the beneficial effect of a kind of efficient granulator of the present invention is: 1, reasonable in design, by moist powder mixture during granulation, power transmission shaft and be squeezed into profile shaft positive and negative turning effort under mandatoryly make particle by screen cloth, its product grading is homogeneous; 2, axle rotary seal is good, not contaminated material, and drive motors, transmission case are arranged in tank tower, and are designed with tight spindle nose sealing structure, guarantee that arbor is oil-tight, do not wear material, avoid material to be subject to lubricant pollution, reach GMP requirement; 3, handsome in appearance, easy to clean, shaping box does not need dismounting, and screen cloth is easily dismantled and very gently, cleaned very convenient.The present invention is reasonable in design, stable working state, easily promotes.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of efficient granulator of the present invention;
Fig. 2 be a kind of efficient granulator of the present invention power transmission shaft, be squeezed into the structural representation of profile shaft and filter screen;
Wherein, in figure, sequence number mark is as follows: 1-base, 2-supporting leg, 3-tank tower, 4-motor support plate, 5-drive motors, 6-transmission case, 7-power transmission shaft, 8-are squeezed into profile shaft, 9-connecting plate, 10-shaping box, 11-filter screen, 12 charging apertures, 13-discharging opening.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
The efficient granulator of one as depicted in figs. 1 and 2, by base 1, and be arranged on the supporting leg 2 of base 1 bottom, and be arranged on tank tower 3 on base 1, and the Power Component be arranged in tank tower 3, and be arranged on tank tower 3 side and the molding assembly be connected with Power Component forms; Power Component, comprises the motor support plate 4 being arranged on tank tower 3 inner upper end, and is arranged on the drive motors 5 in motor support plate 4, and is arranged on tank tower 3 sidewall and the transmission case 6 be connected with drive motors 5; Molding assembly, comprise the shaping box 10 being arranged on the outside side of tank tower 3, and be separately positioned on shaping box 3 top, the charging aperture 12 of bottom, discharging opening 13, and to be arranged in shaping box 10 and the filter screen 11 be used in combination with shaping box 10, and to be arranged in shaping box 10 and the power transmission shaft 7 that shaping box 10 sidewall is connected with transmission case 6 is run through in one end, and to be connected with power transmission shaft 7 by connecting plate 9 be squeezed into profile shaft 8, wherein, be squeezed into profile shaft 8 and be fitted and connected with filter screen 11.
Preferred further, the diameter of power transmission shaft 7 is more than or equal to and is squeezed into profile shaft 8, and be squeezed into profile shaft 8 and at least arrange six, wherein, for removably connecting between connecting plate 9 and power transmission shaft 7, in reality is granulated, replacing diametrically or quantitative replacing can be carried out according to the difference of material to extrusion forming axle 8, also the replaceable filter screen 11 that removably connects, thus ensure to carry out quick, stable granulation operation to many materials.
Efficient granulator of the present invention, during dismounting granulation work, first drive power transmission shaft 7 to drive to be squeezed into profile shaft 8 and to rotate by switch open drive motors 5 transmission case 6 that links, debugging material is added again by the charging aperture 12 on shaping box 10, debugging material through extruding is extruded by filter screen 11, discharged by discharging opening 13, wherein, by adjustment drive motors 5 rotating speed or change and different be squeezed into profile shaft 8 until molding mass meets producing shaped requirement before producing; When tested debugging material meets production requirement, first allow add again and be squeezed into profile shaft 8 and dally, emptying cleaning out debugs material, material to be produced is added again by the charging aperture 12 on shaping box 10, the material entered through be squeezed into profile shaft 8, filter screen 11 shaping after fall, finally collected by the rewinding bucket below discharging opening 13.
The power of drive motors 5 of the present invention is 1.1KW, and production capacity is 20-60KG/h, and overall structure is of a size of 700*450*900mm, is widely used in the industries such as pharmacy, chemical industry, food.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.
Claims (4)
1. an efficient granulator, is characterized in that: by base (1), and is arranged on the supporting leg (2) of base (1) bottom,
And be arranged on the upper tank tower (3) of base (1), and be arranged on the Power Component in tank tower (3), and be arranged on tank tower (3) side and the molding assembly be connected with Power Component forms, described Power Component, comprises the motor support plate (4) being arranged on tank tower (3) inner upper end, and is arranged on the drive motors (5) in motor support plate (4), and is arranged on tank tower (3) sidewall and the transmission case (6) be connected with drive motors (5), described molding assembly, comprise the shaping box (10) being arranged on tank tower (3) outside side, and be separately positioned on shaping box (3) top, the charging aperture (12) of bottom, discharging opening (13), and to be arranged in shaping box (10) and the filter screen (11) be used in combination with shaping box (10), and to be arranged in shaping box (10) and the power transmission shaft (7) that shaping box (10) sidewall is connected with transmission case (6) is run through in one end, and by connecting plate (9) be connected with power transmission shaft (7) be squeezed into profile shaft (8), wherein, be squeezed into profile shaft (8) to be fitted and connected with filter screen (11).
2. the efficient granulator of one according to claim 1, is characterized in that: the diameter of described power transmission shaft (7) is more than or equal to and is squeezed into profile shaft (8).
3. the efficient granulator of one according to claim 2, is characterized in that: described in be squeezed into profile shaft (8) and at least arrange six, wherein, for removably connecting between connecting plate (9) and power transmission shaft (7).
4. a method of work for efficient granulator, is characterized in that: comprise the following steps,
During step (1) operation, first drive power transmission shaft (7) by switch open drive motors (5) interlock transmission case (6)
Drive is squeezed into profile shaft (8) and rotates, debugging material is added again by the charging aperture (12) on shaping box (10), debugging material through extruding is extruded by filter screen (11), discharged by discharging opening (13), wherein, by adjustment drive motors (5) rotating speed or change and different be squeezed into profile shaft (8) until molding mass meets producing shaped requirement before producing;
Step (2) is when tested debugging material meets production requirement, first allow add again and be squeezed into profile shaft (8) idle running, emptying cleaning out debugs material, material to be produced is added again by the charging aperture (12) on shaping box (10), the material entered through be squeezed into profile shaft (8), filter screen (11) shaping after whereabouts, finally collected by the rewinding bucket of discharging opening (13) below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510989887.6A CN105413583B (en) | 2015-12-24 | 2015-12-24 | A kind of efficiently granulator and its method of work |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510989887.6A CN105413583B (en) | 2015-12-24 | 2015-12-24 | A kind of efficiently granulator and its method of work |
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| Publication Number | Publication Date |
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| CN105413583A true CN105413583A (en) | 2016-03-23 |
| CN105413583B CN105413583B (en) | 2018-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510989887.6A Active CN105413583B (en) | 2015-12-24 | 2015-12-24 | A kind of efficiently granulator and its method of work |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159057A (en) * | 2017-07-14 | 2017-09-15 | 洛阳蓝斯利科技有限公司 | A kind of crushing facility for granulating suitable for ammonium salt alcohol-insoluble substances |
| CN110477175A (en) * | 2019-08-22 | 2019-11-22 | 台州市宝刚机械有限公司 | Sugar molding machine and its application |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1050221A1 (en) * | 1999-05-06 | 2000-11-08 | FOOD TECHNOLOGIES S.r.l. | Method for agglomerating powders and apparatus for the implementation thereof |
| CN203448054U (en) * | 2013-08-22 | 2014-02-26 | 广东珍奇味集团有限公司 | Oscillating granulator |
| CN204466872U (en) * | 2014-12-31 | 2015-07-15 | 天津唐朝食品工业有限公司 | A kind of oscillating granulator of improvement |
| CN205308273U (en) * | 2015-12-24 | 2016-06-15 | 太仓市微贯机电有限公司 | High -efficient granulator |
-
2015
- 2015-12-24 CN CN201510989887.6A patent/CN105413583B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1050221A1 (en) * | 1999-05-06 | 2000-11-08 | FOOD TECHNOLOGIES S.r.l. | Method for agglomerating powders and apparatus for the implementation thereof |
| CN203448054U (en) * | 2013-08-22 | 2014-02-26 | 广东珍奇味集团有限公司 | Oscillating granulator |
| CN204466872U (en) * | 2014-12-31 | 2015-07-15 | 天津唐朝食品工业有限公司 | A kind of oscillating granulator of improvement |
| CN205308273U (en) * | 2015-12-24 | 2016-06-15 | 太仓市微贯机电有限公司 | High -efficient granulator |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159057A (en) * | 2017-07-14 | 2017-09-15 | 洛阳蓝斯利科技有限公司 | A kind of crushing facility for granulating suitable for ammonium salt alcohol-insoluble substances |
| CN110477175A (en) * | 2019-08-22 | 2019-11-22 | 台州市宝刚机械有限公司 | Sugar molding machine and its application |
| CN110477175B (en) * | 2019-08-22 | 2023-09-08 | 台州市宝刚机械有限公司 | Candy forming machine and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105413583B (en) | 2018-03-09 |
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Effective date of registration: 20190411 Address after: 450000 No. 5 Hehuan Street, Zhengzhou High-tech Development Zone, Zhengzhou City, Henan Province Patentee after: Zhengzhou Bokai Medicine &. Health-Care Products Co., Ltd. Address before: 215400 No. 72 West Street, Chengxiang Town, Taicang, Suzhou, Jiangsu Patentee before: Taicang Weiguan Electromechanical Co., Ltd. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No.1302, No.7, Dongqing street, high tech Industrial Development Zone, Zhengzhou City, Henan Province 450001 Patentee after: Bokai Pharmaceutical Co., Ltd Address before: 450000 No. 5 Acacia Street, Zhengzhou hi tech Development Zone, Henan, Zhengzhou Patentee before: Zhengzhou Bokai Medicine &. Health-Care Products Co., Ltd. |