CN105413584A - Moulding and granulating apparatus having management and control assembly and operation method thereof - Google Patents
Moulding and granulating apparatus having management and control assembly and operation method thereof Download PDFInfo
- Publication number
- CN105413584A CN105413584A CN201510990148.9A CN201510990148A CN105413584A CN 105413584 A CN105413584 A CN 105413584A CN 201510990148 A CN201510990148 A CN 201510990148A CN 105413584 A CN105413584 A CN 105413584A
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- Prior art keywords
- squeezed
- shaft
- shaping
- drive motors
- tank tower
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
Abstract
The invention belongs to the technical field of application of moulding and granulating materials and particularly discloses a moulding and granulating apparatus having a management and control assembly. The apparatus is composed of: a pedestal, supporting legs arranged below the pedestal, a case frame arranged on the pedestal, a power assembly arranged in the case frame, a moulding assembly arranged at one side of the case frame and connected to the power assembly, and the management and control assembly arranged on the case frame. According to the invention, under forward and reverse rotations of a transmission shaft and an extrusion moulding shaft, a material is forced to pass through a screen mesh to form granules being uniform in granular size. Shaft rotation is excellently sealed so that material pollution is avoided. A driving motor and a transmission case are arranged in the case frame with a strict shaft head sealing structure designed to ensure the shaft is free of oil seepage and material penetration, thereby avoiding pollution on the material due to lubricant oil and achieving GMP demand. The apparatus is beautiful in appearance and is convenient to clean. The moulding case is unnecessary to detach and the screen mesh is easy to detach and clean. By means of the management and control assembly, work status of the driving motor can be controlled and displayed in real time, and meanwhile, the management and control assembly can be connected to a remote upper computer to achieve remote management and control.
Description
Technical field
The invention belongs to material forming granulation applied technical field, be specifically related to shaping granulation device and the method for work thereof with mastering component, drive motors Direct driver molding assembly, material forming granulation efficiency is high and the shaping granulation various materials of energy is applied widely, can realize remote-control simultaneously.
Background technology
Granulator is primarily of feeding, stir, granulate, the composition such as transmission and lubricating system, its course of work is the cooperation powder that requirement water content is not more than 15%, feeding auger is entered from hopper, by regulating stepless speed-regulating motor rotating speed, obtain suitable mass flow, then agitator is entered, being stirred by puddler carries out modified with steam, if need to add molasses or grease, also add together with steam modified from mixing drum, grease addition is generally no more than 3%, otherwise be difficult to be shaped, after modified, coordinate powder temperature to reach 64-85 DEG C, humidity reaches 14-l6%, and then be mixed in iron tramp in powder by skewed slot through selectable suction iron device removing, finally enter compacting room to granulate.
But; the granulator of said structure in actual use; the material of the shaping granulation of its energy is single and granulation efficiency is low; simultaneously complex structure is safeguarded, maintenance is more loaded down with trivial details; also real-time prompting operator cannot learn the duty of drive motors and cannot Long-distance Control be realized; and in order to improve management and control efficiency, this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the invention provides the shaping granulation device and method of work thereof with mastering component.
Summary of the invention
Goal of the invention: the object of this invention is to provide the shaping granulation device and method of work thereof with mastering component, its reasonable in design, stable working state, drive motors Direct driver is convenient to manipulation and shaping granulation efficiency is high, simultaneously by the duty of the information display module display driver motor of mastering component.
Technical scheme: an aspect of of the present present invention provides the shaping granulation device with mastering component, by base, and be arranged on the supporting leg of base bottom, and be arranged on tank tower on base, and the Power Component be arranged in tank tower, and be arranged on tank tower side and the molding assembly be connected with Power Component, and be arranged on the mastering component composition on tank tower; Described Power Component, comprises the motor support plate being arranged on tank tower inner upper end, and is arranged on the drive motors in motor support plate, and is arranged on tank tower sidewall and the transmission case be connected with drive motors; Described molding assembly, comprise the shaping box being arranged on the outside side of tank tower, and be separately positioned on shaping box top, the charging aperture of bottom, discharging opening, and to be arranged in shaping box and the filter screen be used in combination with shaping box, and to be arranged in shaping box and the power transmission shaft that shaping box sidewall is connected with transmission case is run through in one end, and to be connected with power transmission shaft by connecting plate be squeezed into profile shaft, wherein, be squeezed into profile shaft and filter screen is fitted and connected; Described mastering component; comprise containment vessel, and the information be arranged in containment vessel receive/send out module, message processing module, and be arranged on the information display module of containment vessel side; wherein, drive motors, information are received/are sent out module and is connected with message processing module respectively with information display module.
The technical program, the diameter of described power transmission shaft is more than or equal to and is squeezed into profile shaft.
The technical program, described in be squeezed into profile shaft and at least arrange six, wherein, for removably connecting between connecting plate and power transmission shaft.
Another aspect of the present invention provides the method for work of the shaping granulation device with mastering component, comprise the following steps, during step (1) operation, first drive power transmission shaft to drive by mastering component On/Off drive motors interlock transmission case and be squeezed into profile shaft rotation, debugging material is added again by the charging aperture on shaping box, debugging material through extruding is extruded by filter screen, discharged by discharging opening, wherein, by adjustment drive motors rotating speed or change and different be squeezed into profile shaft until molding mass meets producing shaped requirement before producing.Step (2) is when tested debugging material meets production requirement, first allow add again and be squeezed into profile shaft idle running, emptying cleaning out debugs material, material to be produced is added again by the charging aperture on shaping box, the material entered through be squeezed into profile shaft, filter screen shaping after fall, finally collected by the rewinding bucket below discharging opening, wherein, the rotating speed of drive motors is shown by information display module by mastering component and foundation needs by information display module speed governing in producing.
Compared with prior art, the beneficial effect with the shaping granulation device of mastering component of the present invention is: 1, reasonable in design, by moist powder mixture during granulation, power transmission shaft and be squeezed into profile shaft positive and negative turning effort under mandatoryly make particle by screen cloth, its product grading is homogeneous; 2, axle rotary seal is good, not contaminated material, and drive motors, transmission case are arranged in tank tower, and are designed with tight spindle nose sealing structure, guarantee that arbor is oil-tight, do not wear material, avoid material to be subject to lubricant pollution, reach GMP requirement; 3, handsome in appearance, easy to clean, shaping box does not need dismounting, and screen cloth is easily dismantled and very gently, cleaned very convenient; 4, by mastering component, can control in real time and the duty of display driver motor, remote-control can be connected with long-range host computer simultaneously.The present invention is reasonable in design, stable working state, easily promotes.
Accompanying drawing explanation
Fig. 1 is the structural representation with the shaping granulation device of mastering component of the present invention;
Fig. 2 of the present inventionly has the power transmission shaft of the shaping granulation device of mastering component, is squeezed into the structural representation of profile shaft and filter screen;
Wherein, in figure, sequence number mark is as follows: 1-base, 2-supporting leg, 3-tank tower, 4-motor support plate, 5-drive motors, 6-transmission case, 7-power transmission shaft, 8-are squeezed into profile shaft, module, 16-message processing module, 17-information display module are received/sent out to 9-connecting plate, 10-shaping box, 11-filter screen, 12 charging apertures, 13-discharging opening, 14-containment vessel, 15-information.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
The shaping granulation device with mastering component as depicted in figs. 1 and 2, by base 1, and be arranged on the supporting leg 2 of base 1 bottom, and be arranged on tank tower 3 on base 1, and the Power Component be arranged in tank tower 3, and be arranged on tank tower 3 side and the molding assembly be connected with Power Component, and be arranged on the mastering component composition on tank tower 3; Power Component, comprises the motor support plate 4 being arranged on tank tower 3 inner upper end, and is arranged on the drive motors 5 in motor support plate 4, and is arranged on tank tower 3 sidewall and the transmission case 6 be connected with drive motors 5; Molding assembly, comprise the shaping box 10 being arranged on the outside side of tank tower 3, and be separately positioned on shaping box 3 top, the charging aperture 12 of bottom, discharging opening 13, and to be arranged in shaping box 10 and the filter screen 11 be used in combination with shaping box 10, and to be arranged in shaping box 10 and the power transmission shaft 7 that shaping box 10 sidewall is connected with transmission case 6 is run through in one end, and to be connected with power transmission shaft 7 by connecting plate 9 be squeezed into profile shaft 8, wherein, be squeezed into profile shaft 8 and be fitted and connected with filter screen 11; Mastering component; comprise containment vessel 14; and module 15, message processing module 16 are received/sent out to the information be arranged in containment vessel 14; and be arranged on the information display module 17 of containment vessel 14 side; wherein, drive motors 5, information are received/are sent out module 15 and is connected with message processing module 16 respectively with information display module 17.
Preferred further, the diameter of power transmission shaft 7 is more than or equal to and is squeezed into profile shaft 8, and be squeezed into profile shaft 8 and at least arrange six, wherein, for removably connecting between connecting plate 9 and power transmission shaft 7, in reality is granulated, replacing diametrically or quantitative replacing can be carried out according to the difference of material to extrusion forming axle 8, also the replaceable filter screen 11 that removably connects, thus ensure to carry out quick, stable granulation operation to many materials.
Efficient granulator of the present invention, during dismounting granulation work, first drive power transmission shaft 7 to drive to be squeezed into profile shaft 8 and to rotate by mastering component On/Off drive motors 5 transmission case 6 that links, debugging material is added again by the charging aperture 12 on shaping box 10, debugging material through extruding is extruded by filter screen 11, discharged by discharging opening 13, wherein, by adjustment drive motors 5 rotating speed or change and different be squeezed into profile shaft 8 until molding mass meets producing shaped requirement before producing; When tested debugging material meets production requirement, first allow add again and be squeezed into profile shaft 8 and dally, emptying cleaning out debugs material, material to be produced is added again by the charging aperture 12 on shaping box 10, the material entered through be squeezed into profile shaft 8, filter screen 11 shaping after fall, finally collected by the rewinding bucket below discharging opening 13, wherein, the rotating speed of drive motors 5 is shown by information display module 17 by mastering component and foundation needs by information display module 17 speed governing in producing.
The power of drive motors 5 of the present invention is 3KW, and production capacity is 100-200KG/h, and overall structure is of a size of 900*750*1150mm, is widely used in the industries such as pharmacy, chemical industry, food.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.
Claims (4)
1. there is the shaping granulation device of mastering component, it is characterized in that: by base (1), and be arranged on base (1)
The supporting leg (2) of bottom, and be arranged on the upper tank tower (3) of base (1), and be arranged on the Power Component in tank tower (3), and be arranged on tank tower (3) side and the molding assembly be connected with Power Component, and be arranged on the mastering component composition on tank tower (3), described Power Component, comprises the motor support plate (4) being arranged on tank tower (3) inner upper end, and is arranged on the drive motors (5) in motor support plate (4), and is arranged on tank tower (3) sidewall and the transmission case (6) be connected with drive motors (5), described molding assembly, comprise the shaping box (10) being arranged on tank tower (3) outside side, and be separately positioned on shaping box (3) top, the charging aperture (12) of bottom, discharging opening (13), and to be arranged in shaping box (10) and the filter screen (11) be used in combination with shaping box (10), and to be arranged in shaping box (10) and the power transmission shaft (7) that shaping box (10) sidewall is connected with transmission case (6) is run through in one end, and by connecting plate (9) be connected with power transmission shaft (7) be squeezed into profile shaft (8), wherein, be squeezed into profile shaft (8) to be fitted and connected with filter screen (11), described mastering component, comprise containment vessel (14), and module (15), message processing module (16) are received/sent out to the information be arranged in containment vessel (14), and be arranged on the information display module (17) of containment vessel (14) side, wherein, drive motors (5), information are received/are sent out module (15) and is connected with message processing module (16) respectively with information display module (17).
2. the shaping granulation device with mastering component according to claim 1, is characterized in that: the diameter of described power transmission shaft (7) is more than or equal to and is squeezed into profile shaft (8).
3. the shaping granulation device with mastering component according to claim 2, is characterized in that: described in be squeezed into profile shaft (8) and at least arrange six, wherein, for removably connecting between connecting plate (9) and power transmission shaft (7).
4. there is the method for work of the shaping granulation device of mastering component, it is characterized in that: comprise the following steps,
During step (1) operation, first driven by mastering component On/Off drive motors (5) interlock transmission case (6)
Dynamic power transmission shaft (7) drives and is squeezed into profile shaft (8) rotation, debugging material is added again by the charging aperture (12) on shaping box (10), debugging material through extruding is extruded by filter screen (11), discharged by discharging opening (13), wherein, by adjustment drive motors (5) rotating speed or change and different be squeezed into profile shaft (8) until molding mass meets producing shaped requirement before producing;
Step (2) is when tested debugging material meets production requirement, first allow add again and be squeezed into profile shaft (8) idle running, emptying cleaning out debugs material, material to be produced is added again by the charging aperture (12) on shaping box (10), the material entered through be squeezed into profile shaft (8), filter screen (11) shaping after whereabouts, finally collected by the rewinding bucket of discharging opening (13) below, wherein, mastering component by the rotating speed of drive motors (5) by information display module (17) display and according to needing by information display module (17) speed governing in producing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990148.9A CN105413584B (en) | 2015-12-24 | 2015-12-24 | Shaping granulation device and its method of work with mastering component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990148.9A CN105413584B (en) | 2015-12-24 | 2015-12-24 | Shaping granulation device and its method of work with mastering component |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105413584A true CN105413584A (en) | 2016-03-23 |
| CN105413584B CN105413584B (en) | 2018-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510990148.9A Active CN105413584B (en) | 2015-12-24 | 2015-12-24 | Shaping granulation device and its method of work with mastering component |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4724794A (en) * | 1986-08-05 | 1988-02-16 | Fuji Paudal Kabushiki Kaisha | Fluid-assisted granulating and coating apparatus |
| CN2936419Y (en) * | 2006-08-14 | 2007-08-22 | 尤晓栋 | Comminutor |
| CN200980994Y (en) * | 2006-11-09 | 2007-11-28 | 山东农业大学 | Multifunctional small-size granulator |
| CN204466872U (en) * | 2014-12-31 | 2015-07-15 | 天津唐朝食品工业有限公司 | A kind of oscillating granulator of improvement |
| CN204564062U (en) * | 2014-12-04 | 2015-08-19 | 陕西佰傲再生医学有限公司 | A kind of facility for granulating of microgel particle |
| CN105107422A (en) * | 2015-07-20 | 2015-12-02 | 太仓市友联干燥粉碎设备有限公司 | Oscillating granulator |
| CN205253051U (en) * | 2015-12-24 | 2016-05-25 | 太仓市微贯机电有限公司 | Shaping pelletization device with management and control subassembly |
-
2015
- 2015-12-24 CN CN201510990148.9A patent/CN105413584B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4724794A (en) * | 1986-08-05 | 1988-02-16 | Fuji Paudal Kabushiki Kaisha | Fluid-assisted granulating and coating apparatus |
| CN2936419Y (en) * | 2006-08-14 | 2007-08-22 | 尤晓栋 | Comminutor |
| CN200980994Y (en) * | 2006-11-09 | 2007-11-28 | 山东农业大学 | Multifunctional small-size granulator |
| CN204564062U (en) * | 2014-12-04 | 2015-08-19 | 陕西佰傲再生医学有限公司 | A kind of facility for granulating of microgel particle |
| CN204466872U (en) * | 2014-12-31 | 2015-07-15 | 天津唐朝食品工业有限公司 | A kind of oscillating granulator of improvement |
| CN105107422A (en) * | 2015-07-20 | 2015-12-02 | 太仓市友联干燥粉碎设备有限公司 | Oscillating granulator |
| CN205253051U (en) * | 2015-12-24 | 2016-05-25 | 太仓市微贯机电有限公司 | Shaping pelletization device with management and control subassembly |
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| Publication number | Publication date |
|---|---|
| CN105413584B (en) | 2018-03-09 |
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Effective date of registration: 20200915 Address after: 215400 No. 37 Taiping South Road, Chengxiang Town, Suzhou City, Jiangsu, Taicang Patentee after: SUZHOU SANY HEATING AND CONDITIONING ENGINEERING Co.,Ltd. Address before: 215400 Jiangsu city of Suzhou province Taicang city Chengxiang County town of West Street No. 72 Patentee before: TAICANG WEIGUAN ELECTROMECHANICAL Co.,Ltd. |
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Effective date of registration: 20210609 Address after: 215400 Guizhuang Qujing village, Shaxi Town, Taicang City, Suzhou City, Jiangsu Province (gas station north) Patentee after: Taicang clean environmental sanitation equipment Co.,Ltd. Address before: No.37, Taiping South Road, Chengxiang Town, Taicang City, Suzhou City, Jiangsu Province Patentee before: SUZHOU SANY HEATING AND CONDITIONING ENGINEERING Co.,Ltd. |