CN105404267A - Automatic examination and error-proofing device of production line and system - Google Patents
Automatic examination and error-proofing device of production line and system Download PDFInfo
- Publication number
- CN105404267A CN105404267A CN201510978517.2A CN201510978517A CN105404267A CN 105404267 A CN105404267 A CN 105404267A CN 201510978517 A CN201510978517 A CN 201510978517A CN 105404267 A CN105404267 A CN 105404267A
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- China
- Prior art keywords
- industrial computer
- data
- communication module
- production line
- detecting instrument
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000004891 communication Methods 0.000 claims abstract description 35
- 238000007689 inspection Methods 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract 3
- 238000013461 design Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 3
- 238000013079 data visualisation Methods 0.000 description 3
- 230000008520 organization Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31356—Automatic fault detection and isolation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to an automatic examination and error-proofing device of a production line and a system. The device comprises an industrial control computer, a communication module connected with the industrial control computer and a detection device which is in communication connection with the communication module. A sound and light alarm device is connected to the industrial control computer. The automatic examination and error-proofing device is simple in structure, automatically records data easily and prevents data records from being forgotten; data can be visualized; parameters are easily to set; operation is convenient; occupied size is small; there are many communication types; the automatic examination and error-proofing device can be easily connected with various kinds of detection devices; and examination items are various. Examination contents can be manually input or automatically transported in real time; detection data can be automatically analyzed and collected; real-time monitoring of production process examination and macroscopic management are achieved; operation is standardized; and via the on-line recording, paper-free management in a workshop is achieved.
Description
Technical field
The present invention relates to checkout equipment and system, particularly a kind of production line independently checks error proofing apparatus and system.
Background technology
Higher owing to manufacturing industry production automation degree, in order to grasp the quality of production in time, product on pipeline is needed to survey sample, existing sampling check adopts manual time-keeping completely and check result is filled up on relative recording table, this kind of mode shortcoming is that the inspection data of hand-kept are difficult to share, supvr checks that the time of hand-kept look-up table is too much, and data misdescription, loss possibility are large, cannot effective tracing management.
Summary of the invention
For the deficiencies in the prior art, the object of this invention is to provide a kind of production line and independently check error proofing apparatus and system.
The technical solution adopted for the present invention to solve the technical problems is: a kind of production line independently checks error proofing apparatus and system, comprise industrial computer, the communication module be connected with described industrial computer communication, the detecting instrument that is connected with described communication module communication, described industrial computer is connected with acoustic-optic alarm.
Above-mentioned project organization is simple, is convenient to automatically record data, prevents from forgeing.
As the further improvement of the design, described industrial computer is touch one-piece machine, makes data visualization, is convenient to setup parameter, and simple operation takies volume little.
As the further improvement of the design, described communication module comprises bluetooth, WIFI, TCP/IP, RS-232/485, ZigBee, ultra-wideband.Communication abundant species, is convenient to connect multiple detecting instrument, and inspection item enriches.
As the further improvement of the design, described detecting instrument is equipped with communication function, and it comprises: vernier caliper.
Production line independently checks a system for error proofing apparatus, S1: setting product examination benchmark book, and it comprises product picture, inspection item title and parameter area, supervisory personnel, supervision time point; S2: initialization time, system timing and with setting-up time comparison in product examination benchmark book; S3: system time arrives setting-up time in product examination benchmark book, when communication module receives the data of detecting instrument, the data of detecting instrument is transferred to industrial computer, and data are preserved and automatic report generation by industrial computer; When communication module does not receive the data of detecting instrument, communication module does not transmit data to industrial computer, industrial computer does not receive data and sends alerting signal to acoustic-optic alarm, and industrial computer scraps mark at corresponding reference record position record, and industrial computer preserves data and automatic report generation.
Can input by hand in real time or the automatic transmission scope of examination in above-mentioned design, automatically determination data analysis and statistics, realize real-time monitoring product process check and macro-management, make operation or work standard; Online record, realizes workshop paperless management.
The invention has the beneficial effects as follows: structure of the present invention is simple, is convenient to automatically record data, prevents from forgeing data record, make data visualization, be convenient to setup parameter, simple operation, take volume little, communication abundant species, is convenient to connect multiple detecting instrument, and inspection item enriches.Can input by hand in real time or the automatic transmission scope of examination, automatically determination data analysis and statistics, realize real-time monitoring product process check and macro-management, make operation or work standard; Online record, realizes workshop paperless management.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is connection diagram of the present invention.
Fig. 2 is schematic flow sheet of the present invention.
1. industrial computers, 2. communication module, 3. detecting instrument, 4. acoustic-optic alarm in the drawings.
Embodiment
Describe the present invention in detail below in conjunction with accompanying drawing and specific embodiment, illustrative examples wherein and explanation are only used for explaining the present invention, but not as a limitation of the invention.
Embodiment: a kind of production line independently checks error proofing apparatus and system, comprises industrial computer 1, the communication module 2 be connected with described industrial computer communication, the detecting instrument 3 that is connected with the communication of described communication module 2, described industrial computer 1 is connected with acoustic-optic alarm 4.
Above-mentioned project organization is simple, is convenient to automatically record data, prevents from forgeing.
As the further improvement of the design, described industrial computer 1 is touch one-piece machine, makes data visualization, is convenient to setup parameter, simple operation, take volume little.
As the further improvement of the design, described communication module comprises bluetooth, WIFI, TCP/IP, RS-232/485, ZigBee, ultra-wideband.Communication abundant species, is convenient to connect multiple detecting instrument 3, and inspection item enriches.
As the further improvement of the design, described detecting instrument 3 is equipped with communication function, and it comprises: vernier caliper.
Production line independently checks a system for error proofing apparatus, S1: setting product examination benchmark book, and it comprises product picture, inspection item title and parameter area, supervisory personnel, supervision time point; S2: initialization time, system timing and with setting-up time comparison in product examination benchmark book; S3: system time arrives setting-up time in product examination benchmark book, when communication module 2 receives the data of detecting instrument 3, the data of detecting instrument 3 is transferred to industrial computer 1, and data are preserved and automatic report generation by industrial computer 1; When communication module 2 does not receive the data of detecting instrument 3, communication module 2 does not transmit data to industrial computer 1, industrial computer 1 does not receive data and sends alerting signal to acoustic-optic alarm 4, industrial computer 1 scraps mark at corresponding reference record position record, and industrial computer preserves data and automatic report generation.
Can input by hand in real time or the automatic transmission scope of examination in above-mentioned design, automatically determination data analysis and statistics, realize real-time monitoring product process check and macro-management, make operation or work standard; Online record, realizes workshop paperless management.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize instructions of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (5)
1. production line independently checks error proofing apparatus and a system, it is characterized in that, comprises industrial computer, the communication module be connected with described industrial computer communication, the detecting instrument that is connected with described communication module communication, described industrial computer is connected with acoustic-optic alarm.
2. a kind of production line according to claim 1 independently checks error proofing apparatus, it is characterized in that, described industrial computer is touch one-piece machine.
3. a kind of production line according to claim 1 independently checks error proofing apparatus, it is characterized in that, described communication module comprises bluetooth, WIFI, TCP/IP, RS-232/485, ZigBee, ultra-wideband.
4. a kind of production line according to claim 1 independently checks error proofing apparatus, it is characterized in that, described detecting instrument is equipped with communication function, and it comprises: vernier caliper.
5. described in claim 1, a kind of production line independently checks the system of error proofing apparatus, it is characterized in that, comprises step S1: setting product examination benchmark book, and it comprises product picture, inspection item title and parameter area, supervisory personnel, supervision time point; S2: initialization time, system timing and with setting-up time comparison in product examination benchmark book; S3: system time arrives setting-up time in product examination benchmark book, when communication module receives the data of detecting instrument, the data of detecting instrument is transferred to industrial computer, and data are preserved and automatic report generation by industrial computer; When communication module does not receive the data of detecting instrument, communication module does not transmit data to industrial computer, industrial computer does not receive data and sends alerting signal to acoustic-optic alarm, and industrial computer scraps mark at corresponding reference record position record, and industrial computer preserves data and automatic report generation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510978517.2A CN105404267A (en) | 2015-12-24 | 2015-12-24 | Automatic examination and error-proofing device of production line and system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510978517.2A CN105404267A (en) | 2015-12-24 | 2015-12-24 | Automatic examination and error-proofing device of production line and system |
Publications (1)
Publication Number | Publication Date |
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CN105404267A true CN105404267A (en) | 2016-03-16 |
Family
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Family Applications (1)
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CN201510978517.2A Pending CN105404267A (en) | 2015-12-24 | 2015-12-24 | Automatic examination and error-proofing device of production line and system |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1442246A (en) * | 2002-03-06 | 2003-09-17 | 昆明利普机器视觉工程有限公司 | Digital video frequency rolled steel belt width detecting system |
JP2005527986A (en) * | 2002-05-29 | 2005-09-15 | 東京エレクトロン株式会社 | Method and apparatus for monitoring tool movement |
US7434986B2 (en) * | 2004-06-24 | 2008-10-14 | Fluke Corporation | Method and apparatus for monitoring and detecting defects in plastic package sealing |
CN201780479U (en) * | 2010-04-06 | 2011-03-30 | 陕西红旗民爆集团股份有限公司 | System for detecting and monitoring running state of automated equipment |
CN104614380A (en) * | 2013-11-04 | 2015-05-13 | 北京兆维电子(集团)有限责任公司 | Plate-strip surface quality detection system and method |
-
2015
- 2015-12-24 CN CN201510978517.2A patent/CN105404267A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1442246A (en) * | 2002-03-06 | 2003-09-17 | 昆明利普机器视觉工程有限公司 | Digital video frequency rolled steel belt width detecting system |
JP2005527986A (en) * | 2002-05-29 | 2005-09-15 | 東京エレクトロン株式会社 | Method and apparatus for monitoring tool movement |
US7434986B2 (en) * | 2004-06-24 | 2008-10-14 | Fluke Corporation | Method and apparatus for monitoring and detecting defects in plastic package sealing |
CN201780479U (en) * | 2010-04-06 | 2011-03-30 | 陕西红旗民爆集团股份有限公司 | System for detecting and monitoring running state of automated equipment |
CN104614380A (en) * | 2013-11-04 | 2015-05-13 | 北京兆维电子(集团)有限责任公司 | Plate-strip surface quality detection system and method |
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Effective date of abandoning: 20190409 |