CN201780479U - System for detecting and monitoring running state of automated equipment - Google Patents
System for detecting and monitoring running state of automated equipment Download PDFInfo
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- CN201780479U CN201780479U CN2010201499847U CN201020149984U CN201780479U CN 201780479 U CN201780479 U CN 201780479U CN 2010201499847 U CN2010201499847 U CN 2010201499847U CN 201020149984 U CN201020149984 U CN 201020149984U CN 201780479 U CN201780479 U CN 201780479U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to a system for detecting and monitoring the running state of automated equipment, which is provided with a plurality of detectors mounted at monitored equipment, a data cable, one or a plurality of intelligent instruments, a PLC (Programmable Logic Controller) and an acousto-optic warning device, wherein the PLC is connected with the original control system of the monitored equipment and is simultaneously connected with the plurality of detectors and the acousto-optic warning device through the data cable. In the detecting and monitoring system of the utility model, the running states of a plurality of equipment are monitored by the plurality of detectors, the traditional production equipment is reformed with lower cost, and the degree of automation of a production line is improved. In the utility model, a flexible strategy and scheme is adopted according to the specific circumstance of the production line, and the running states of the plurality of equipment are simultaneously monitored by the plurality of detectors, thereby the degree of automation of the production line and the pass percent of product quality are improved, the number of online personnel is reduced, and the possibility for the occurrence of accidents is lowered.
Description
Technical field
The utility model belongs to technical field of automatic control, particularly a kind of equipment running status detects supervisory system, it adopts a plurality of pick-up units to monitor the running status of multiple devices simultaneously, during as certain equipment generation abnormal failure, can send the operation of reporting to the police or stopping single device and stopping whole automatic assembly line.
Background technology
Since the reform exploitation, the industrial automation level of China two, three has had huge development during the decade at this, but and Hesperian advanced technology also has a certain distance, though there are a lot of production lines to reach robotization, but still have many equipment to be still open loop control, can't accomplish full automation.The many automation equipments of China in use also do not reach unmanned full-automatic, especially in the production run of dangerous industries such as poisonous and harmful, chemical industry, commercial explosive, production line device fails when open loop control, as switch, relay contact take place disconnect, chain fracture or other mechanical faults and when quitting work, other equipment still move, its robot control system(RCS) can not be made a response, still need the manual monitoring operation, very easily cause quality and security incident.
The utility model content
The utility model purpose is that a kind of automation equipment running status of design detects supervisory system, this detection supervisory system is on the basis of the lower automatic production line of semi-automatic production line or automaticity, adopt a plurality of pick-up units to monitor the running status of multiple devices simultaneously, during as certain equipment generation abnormal failure, can send the operation of reporting to the police or stopping single device and stopping whole automatic assembly line, improve automatic degree of production line and product quality qualification rate, reduce line personnel quantity, reduce the possibility that security incident takes place.
Specifically, the automation equipment running status detects supervisory system, have a plurality of pick-up units, data cable, one or more intelligence instrument, PLC, the acoustic-optic alarm that are installed on the monitored device place, PLC is connected with the former control system of monitored device and connects with acoustic-optic alarm with a plurality of pick-up units by data cable simultaneously.
The supervisory system that detects the utility model adopts the running status of a plurality of pick-up unit monitoring multiple devices, transforms current production devices with lower cost, improves automatic degree of production line.This detection supervisory system is on the basis of the lower automatic production line of semi-automatic production line or automaticity, concrete condition according to production line, adopt the flexible strategies scheme, use a plurality of pick-up units to monitor the running status of multiple devices simultaneously, improve automatic degree of production line and product quality qualification rate, reduce line personnel quantity, reduce the possibility that security incident takes place.
Description of drawings
Fig. 1 is the utility model structure principle chart (having industrial computer and a plurality of PLC type).
Fig. 2 is the utility model structure principle chart (a plurality of PLC type).
Fig. 3 is the utility model structure principle chart (having industrial computer and a PLC type).
Fig. 4 is the utility model structure principle chart (a PLC type).
Embodiment
The automation equipment running status detects supervisory system, its have be installed on the monitored device place a plurality of pick-up units (as A among Fig. 1-4
1, A
2, A
3... A
n), data cable, one or more intelligence instrument, PLC, acoustic-optic alarm, PLC is connected with the former control system of monitored device and connects with acoustic-optic alarm with a plurality of pick-up units by data cable simultaneously.
Also can increase industrial computer again, industrial computer is connected with the former control system of monitored device and is connected with PLC, a plurality of pick-up unit, acoustic-optic alarm simultaneously, and intelligence instrument inserts industrial computer with pick-up unit by data cable respectively.Pick-up unit wherein is single sensor or is installed in a plurality of sensor detecting devices on the equipment.
This detection supervisory system is made up of a plurality of pick-up units, signal cable, one or more intelligence instrument, one or more PLC (Programmable Logic Controller), acoustic-optic alarm and an industrial computer that the various device place is installed, and wherein pick-up unit can be single sensor (A among Fig. 1-4
1, A
2, A
3... A
n), also can be mounted in a plurality of sensor detecting devices (A among Fig. 1-4 on the equipment
3, A
n), intelligence instrument, PLC and industrial computer be flexible configuration as required.Below be several actual embodiments:
1) scheme one: as Fig. 1, be by a plurality of pick-up unit (A
1, A
2, A
3... A
n), signal cable, one or more intelligence instrument, one or more PLC (Programmable Logic Controller), acoustic-optic alarm and an industrial computer form, wherein intelligence instrument can dispose as required.
2) scheme two: as Fig. 2, be by a plurality of pick-up unit (A
1, A
2, A
3... A
n), signal cable, one or more intelligence instrument, a plurality of PLC, acoustic-optic alarm form, wherein intelligence instrument can dispose as required.
3) scheme three: as Fig. 3, be by a plurality of pick-up unit (A
1, A
2, A
3... A
n), signal cable, one or more intelligence instrument, PLC, acoustic-optic alarm and an industrial computer form, wherein intelligence instrument can dispose as required.
4) scheme four: as Fig. 4, be by a plurality of pick-up unit (A
1, A
2, A
3... A
n) signal cable, one or more intelligence instrument, PLC and acoustic-optic alarm form, wherein intelligence instrument can dispose as required.
Principle of work: the utility model system monitors the running status of multiple devices simultaneously, and with the operating state signal of individual device by cable transmission to PLC and industrial computer, and be connected cooperation with original control system with signal cable, under the situation that does not change the original system operation, use industrial computer as host computer, the operation of control total system.In intelligence instrument, PLC and industrial computer, preestablish the normal state signal value range of every equipment, and after every equipment exceeds the normal state signal value range, the strategy of its reply, as send and report to the police or stop equipment and stop all devices etc.Pick-up unit (A wherein
1, A
2, A
3... A
n) can be single sensor (A among the figure
1, A
2, A ...), also can be mounted in a plurality of sensor detecting devices (A among the figure on the equipment
3, A
n), system is during equipment operation, detect the various operating state signals of each equipment incessantly, as rotating speed, linear velocity, acceleration, displacement (displacement of the lines, angular displacement), temperature, heat, specific heat, pressure, pressure reduction, vacuum tightness, flow, flow velocity, size, shape, power, moment, stress, weight, quality, Oscillation Amplitude, frequency, noise etc., these status signals are sent to intelligence instrument by data cable, in PLC and the industrial computer, intelligence instrument, the normal range that PLC and industrial computer are set the equipment state Signals ﹠ Systems is compared, as the equipment state signal in normal range, then be judged to be normally, system continues operation; Exceed normal range as the equipment state signal, then be judged to be fault, handle according to distinct device fault degree flow process, feedback signal is delivered to former control system by data cable carry out the operation that to send sound and light alarm, adjust equipment running status or stop single device and stop whole automatic assembly line.
Claims (4)
1. the automation equipment running status detects supervisory system, it is characterized in that having a plurality of pick-up units, data cable, one or more intelligence instrument, PLC, the acoustic-optic alarm that are installed on the monitored device place, PLC is connected with the former control system of monitored device and connects with acoustic-optic alarm with a plurality of pick-up units by data cable simultaneously.
2. automation equipment running status according to claim 1 detects supervisory system, it is characterized in that also having industrial computer, industrial computer is connected with the former control system of monitored device and is connected with PLC, a plurality of pick-up unit, acoustic-optic alarm simultaneously, and intelligence instrument inserts industrial computer with pick-up unit by data cable respectively.
3. automation equipment running status according to claim 1 and 2 detects supervisory system, it is characterized in that PLC is a plurality of and is connected with a plurality of pick-up units by data cable separately.
4. automation equipment running status according to claim 3 detects supervisory system, it is characterized in that wherein pick-up unit is single sensor or is installed in a plurality of sensor detecting devices on the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201499847U CN201780479U (en) | 2010-04-06 | 2010-04-06 | System for detecting and monitoring running state of automated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201499847U CN201780479U (en) | 2010-04-06 | 2010-04-06 | System for detecting and monitoring running state of automated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201780479U true CN201780479U (en) | 2011-03-30 |
Family
ID=43793688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201499847U Expired - Fee Related CN201780479U (en) | 2010-04-06 | 2010-04-06 | System for detecting and monitoring running state of automated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201780479U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102323780A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | Production line detecting and monitoring system |
| CN102323781A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | System for controlling production line |
| CN102937802A (en) * | 2012-11-02 | 2013-02-20 | 上海华力微电子有限公司 | System and method for monitoring operating state of device |
| CN103810823A (en) * | 2014-02-27 | 2014-05-21 | 神华集团有限责任公司 | Alarm processing method and device |
| CN104750083A (en) * | 2015-04-14 | 2015-07-01 | 桂林福菱信息科技有限公司 | Production line management and control method and production line management and control device |
| CN105404267A (en) * | 2015-12-24 | 2016-03-16 | 苏州多荣自动化科技有限公司 | Automatic examination and error-proofing device of production line and system |
| CN105807742A (en) * | 2016-03-10 | 2016-07-27 | 京东方科技集团股份有限公司 | Production equipment monitoring method and system |
| CN106292621A (en) * | 2015-06-23 | 2017-01-04 | 三星钻石工业株式会社 | Line production system |
| CN106292604A (en) * | 2016-09-09 | 2017-01-04 | 深圳市智物联网络有限公司 | A kind of control terminal being applied to industry Internet of Things |
| CN107656471A (en) * | 2017-09-06 | 2018-02-02 | 深圳市益普科技有限公司 | A kind of production equipment monitor terminal |
| CN109696894A (en) * | 2018-12-30 | 2019-04-30 | 联想(北京)有限公司 | Production line state judging method and device |
| CN112526970A (en) * | 2020-11-27 | 2021-03-19 | 宣城睿晖宣晟企业管理中心合伙企业(有限合伙) | Industrial control equipment operation state detection method and device and electronic equipment |
-
2010
- 2010-04-06 CN CN2010201499847U patent/CN201780479U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102323781A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | System for controlling production line |
| CN102323780A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | Production line detecting and monitoring system |
| CN102937802A (en) * | 2012-11-02 | 2013-02-20 | 上海华力微电子有限公司 | System and method for monitoring operating state of device |
| CN102937802B (en) * | 2012-11-02 | 2015-05-20 | 上海华力微电子有限公司 | System and method for monitoring operating state of device |
| CN103810823B (en) * | 2014-02-27 | 2016-04-20 | 神华集团有限责任公司 | Alarm processing method and device |
| CN103810823A (en) * | 2014-02-27 | 2014-05-21 | 神华集团有限责任公司 | Alarm processing method and device |
| CN104750083A (en) * | 2015-04-14 | 2015-07-01 | 桂林福菱信息科技有限公司 | Production line management and control method and production line management and control device |
| CN106292621A (en) * | 2015-06-23 | 2017-01-04 | 三星钻石工业株式会社 | Line production system |
| CN105404267A (en) * | 2015-12-24 | 2016-03-16 | 苏州多荣自动化科技有限公司 | Automatic examination and error-proofing device of production line and system |
| CN105807742A (en) * | 2016-03-10 | 2016-07-27 | 京东方科技集团股份有限公司 | Production equipment monitoring method and system |
| US10013866B2 (en) | 2016-03-10 | 2018-07-03 | Boe Technology Group Co., Ltd. | Production equipment monitoring method and system |
| CN106292604A (en) * | 2016-09-09 | 2017-01-04 | 深圳市智物联网络有限公司 | A kind of control terminal being applied to industry Internet of Things |
| CN107656471A (en) * | 2017-09-06 | 2018-02-02 | 深圳市益普科技有限公司 | A kind of production equipment monitor terminal |
| CN109696894A (en) * | 2018-12-30 | 2019-04-30 | 联想(北京)有限公司 | Production line state judging method and device |
| CN112526970A (en) * | 2020-11-27 | 2021-03-19 | 宣城睿晖宣晟企业管理中心合伙企业(有限合伙) | Industrial control equipment operation state detection method and device and electronic equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110330 Termination date: 20190406 |