CN203204398U - Online fountain solution real-time monitoring system - Google Patents

Online fountain solution real-time monitoring system Download PDF

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Publication number
CN203204398U
CN203204398U CN2013200673750U CN201320067375U CN203204398U CN 203204398 U CN203204398 U CN 203204398U CN 2013200673750 U CN2013200673750 U CN 2013200673750U CN 201320067375 U CN201320067375 U CN 201320067375U CN 203204398 U CN203204398 U CN 203204398U
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China
Prior art keywords
data
fountain solution
time monitoring
monitoring system
dtu
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Expired - Lifetime
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CN2013200673750U
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Chinese (zh)
Inventor
金川
沈健
张伟
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CHONGQING AMAZED COLOR PRINTING Co Ltd
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CHONGQING AMAZED COLOR PRINTING Co Ltd
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Priority to CN2013200673750U priority Critical patent/CN203204398U/en
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Publication of CN203204398U publication Critical patent/CN203204398U/en
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Testing And Monitoring For Control Systems (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

An online fountain solution real-time monitoring system is provided. The system comprises a signal acquisition apparatus, a data conversion apparatus, a data processing system, a display system, an alarm device and a printing output device. The online fountain solution real-time monitoring system can monitor the use conditions of the fountain solution of multiple groups of printing equipment in real time, helps to reduce manual inspection tour and monitoring work on the field, substantially save human resources, accurately and reasonably replace defective fountain solution being used in time and improve printing quality of the printing equipment.

Description

A kind of online fountain solution real-time monitoring system
Technical field
The utility model relates to a kind of intelligent monitor system, the especially a kind of intelligent monitor system that can monitor the various performance index of offset printing fountain solution in real time.
Background technology
Fountain solution is one of requisite consumptive material in the hectographic printing, and in use the fine or not printing product quality of its performance performance has very important effect.Wherein, fountain solution additive concentration has the greatest impact to printing process, if there is not ratio in accordance with regulations to allocate, will inevitably influence the normal operation of print production.In addition, in printing process, have materials such as a small amount of paper powder, printing ink, car wash water and sneak in the fountain solution, can cause the fountain solution quality to descend behind the certain hour, thereby the fountain solution that need more renew.
In actual offset printing production run, mainly being whether pH value, conductivity and temperature by detecting fountain solution be up to standard determines whether fountain solution is qualified.Traditional approach is by artificial timing inspection fountain solution to be detected, and then detected data is manually imported computer analysis, according to analysis result fountain solution is carried out respective handling at last.This mode need consume great amount of manpower and time, and may be because make an inspection tour the monitoring personnel in the process that detects the fountain solution index and some mistakes during logging data reduce the accuracy of final analysis data.
The utility model content
In order to overcome the relevant issues of above-mentioned manual detection mode in the fountain solution observation process, the utility model discloses a kind of online fountain solution real-time monitoring system, described system comprises signal pickup assembly, DTU (Data Transfer unit), data handling system, display system, warning device and print out equipment; Described signal pickup assembly comprises temperature sensor, conductivity sensor and ph value sensor; Described data handling system comprises data processing server and data storage server; Described display system comprises on-the-spot LED display device and pulpit display screen; The signal output part of temperature sensor, conductivity sensor and ph value sensor is connected by cable respectively with the signal input part of DTU (Data Transfer unit), the data output end of DTU (Data Transfer unit) is connected by data line with data processing server, and data processing server is connected with warning device with data storage server, on-the-spot LED display device, pulpit display screen respectively by data line.
Adopt RS232 or RS485 protocol transmission data between DTU (Data Transfer unit) and the data processing server.
The signal input part of DTU (Data Transfer unit) can connect a sensor separately or connect a plurality of sensors simultaneously.
DTU (Data Transfer unit) is PLC.
Data processing server is PC server or industrial computer.
Data processing server can be simultaneously with the data output end of one or more DTU (Data Transfer unit) by being connected.
Data storage server is connected with print out equipment by data line.
Warning device is acoustic-optic alarm.
Described online fountain solution real-time monitoring system can be monitored the fountain solution operating position of many group printing equipments in real time, reduce on-the-spot artificial tour monitoring, human resources have been saved greatly, and can promptly and accurately rationally change the defective fountain solution in using, improve the printing quality of printing equipment.
Description of drawings
Fig. 1 is the online fountain solution intelligent monitor system of the utility model synoptic diagram.
1 signal pickup assembly among the figure, 2 DTU (Data Transfer unit), 3 data handling systems, 4 display systems, 5 warning devices, 6 print out equipment, 11 temperature sensors, 12 conductivity sensors, 13ph value sensor, 31 data processing servers, 32 data storage servers, 41 on-the-spot LED display device, 42 pulpit display screens.
Embodiment
Describe below in conjunction with 1 pair of embodiment of the present utility model of accompanying drawing.
According to shown in Figure 1, online fountain solution intelligent monitor system comprises signal pickup assembly 1, DTU (Data Transfer unit) 2, data handling system 3, display system 4, warning device 5 and print out equipment 6; Signal pickup assembly 1 comprises temperature sensor 11, conductivity sensor 12 and ph value sensor 13; Data handling system 3 comprises data processing server 31 and data storage server 32; Display system 4 comprises on-the-spot LED display device 41 and pulpit display screen 42; The signal output part of temperature sensor 11, conductivity sensor 12 and ph value sensor 13 is connected by cable with signal input part with DTU (Data Transfer unit) 2 respectively, the data output end of DTU (Data Transfer unit) 2 and data processing server 31 are connected by data line, and data processing server 31 is connected with warning device 5 with data storage server 32, on-the-spot LED display device 41, pulpit display screen 42 respectively by data line.
Temperature sensor 11 in the signal pickup assembly 1, conductivity sensor 12 and ph value sensor 13 are when work, monitor the parameters such as temperature, conductivity and ph value in the fountain solution in real time, and the parameter that collects is imported into the signal input part of DTU (Data Transfer unit) 2 in the mode of voltage or current analog signal.DTU (Data Transfer unit) 2 is passed through analog to digital conversion, making analog signal conversion is digital signal, and use RS232 or RS485 host-host protocol to communicate with data processing server 31, data such as temperature parameter, conductivity parameter and ph value parameter are sent to data processing server 31.DTU (Data Transfer unit) 2 can be carried out accurately reasonably control to satisfy the monitoring personnel to the fountain solution state according to any one sensor or all the sensors in demand cut-in temperature sensor 11, conductivity sensor 12 and the ph value sensor 13 of printing equipment field condition.
DTU (Data Transfer unit) 2 is PLC, PLC is except the analog-digital conversion function with common transmitter device, also possessed numerous advantages such as signal input port variation, multiple signals input and output, signal processing, data storage and plurality of communication schemes, the more convenient user of its modular structure is because function expansion and upgrading are carried out in the conversion of demand.
Data processing server 31 is PC server or industrial computer, fountain solution monitoring personnel can be by data processing server 31 time recordings and the data of analyzing from signal pickup assembly 1, drafting is with the data tendency curve map of fountain solution parameter correlation, and the various supplemental characteristics of fountain solution in the on-the-spot printing equipment of real-time understanding, then the fountain solution data after the analyzing and processing are stored to the data storage server 32 that is connected with data processing server 31 with file transfer such as charts, make things convenient for the staff can inquire about and analyze the historical data of fountain solution at any time.Data storage server 32 is connected with print out equipment 6 by data line, the various data drawing lists of staff in can print data storage server 32 at any time.
The monitoring personnel can be being connected simultaneously monitoring when realizing organizing printing equipment with data processing server 31 with DTU (Data Transfer unit) 2 identical a plurality of equipment more.The testing staff installs the industrial control configuration software of specialty at data processing server 31, just can better understand the produced on-site situation and controls by human-computer interaction interface.In industrial automation control system, industrial computer has adopted better hardware device safeguard procedures except the computer function with PC server, can use in more abominable industrial environment.
Data processing server 31 is connected by data line with on-the-spot LED display device 41 and pulpit display screen 42.On-the-spot LED display device 41, the parameters such as fountain solution temperature data, conductivity data and ph Value Data that the real-time demonstration data processing server 31 of pulpit display screen 42 energy receives make things convenient for the monitoring personnel of field personnel or pulpit in time to get information about the state of fountain solution in the on-the-spot printing equipment and the problem that need handle.
On the on-the-spot printing equipment warning device 5 is installed, warning device 5 on every printing equipment all is connected with data processing server 31, when the automatic monitor and control software of installing on the testing staff of pulpit or the data processing server 31 finds that the state of fountain solution is undesired, can both send alerting signal to warning device 5 by data processing server 31, warning device 5 sends sound and light alarm immediately, the printing equipment that the work on the spot people can find fountain solution to go wrong by the fastest speed of warning device 5 usefulness of sending sound and light signal solves a problem promptly.

Claims (8)

1. an online fountain solution real-time monitoring system is characterized in that described system comprises signal pickup assembly, DTU (Data Transfer unit), data handling system, display system, warning device and print out equipment; Described signal pickup assembly comprises temperature sensor, conductivity sensor and ph value sensor; Described data handling system comprises data processing server and data storage server; Described display system comprises on-the-spot LED display device and pulpit display screen; The signal output part of temperature sensor, conductivity sensor and ph value sensor is connected by cable respectively with the signal input part of DTU (Data Transfer unit), the data output end of DTU (Data Transfer unit) is connected by data line with data processing server, and data processing server is connected with warning device with data storage server, on-the-spot LED display device, pulpit display screen respectively by data line.
2. online fountain solution real-time monitoring system according to claim 1 is characterized in that, adopts RS232 or RS485 protocol transmission data between DTU (Data Transfer unit) and the data processing server.
3. online fountain solution real-time monitoring system according to claim 1 and 2 is characterized in that, the signal input part of DTU (Data Transfer unit) can connect a sensor separately or connect a plurality of sensors simultaneously.
4. online fountain solution real-time monitoring system according to claim 1 and 2 is characterized in that, DTU (Data Transfer unit) is PLC.
5. online fountain solution real-time monitoring system according to claim 1 and 2 is characterized in that, data processing server is PC server or industrial computer.
6. online fountain solution real-time monitoring system according to claim 1 and 2 is characterized in that, data processing server can be simultaneously with the data output end of one or more DTU (Data Transfer unit) by being connected.
7. online fountain solution real-time monitoring system according to claim 1 and 2 is characterized in that data storage server is connected with print out equipment by data line.
8. online fountain solution real-time monitoring system according to claim 1 and 2 is characterized in that, warning device is acoustic-optic alarm.
CN2013200673750U 2013-02-06 2013-02-06 Online fountain solution real-time monitoring system Expired - Lifetime CN203204398U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013200673750U CN203204398U (en) 2013-02-06 2013-02-06 Online fountain solution real-time monitoring system

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Application Number Priority Date Filing Date Title
CN2013200673750U CN203204398U (en) 2013-02-06 2013-02-06 Online fountain solution real-time monitoring system

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CN203204398U true CN203204398U (en) 2013-09-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106183366A (en) * 2016-08-25 2016-12-07 北京图文天地制版印刷有限公司 A kind of printer can be with the device of monitoring pH value
CN106768422A (en) * 2016-11-30 2017-05-31 苏州市宏业灯具设备有限公司 A kind of rotary adjustment type printing plate-moistening liquid Digital Measurement of Temperature device
CN108656729A (en) * 2018-04-20 2018-10-16 重庆新金雅迪艺术印刷有限公司 The online fountain solution real-time monitoring system of printing machine
CN114801427A (en) * 2022-04-29 2022-07-29 湖南天闻新华印务邵阳有限公司 Dampening solution control method and refrigeration system for printing press

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106183366A (en) * 2016-08-25 2016-12-07 北京图文天地制版印刷有限公司 A kind of printer can be with the device of monitoring pH value
CN106768422A (en) * 2016-11-30 2017-05-31 苏州市宏业灯具设备有限公司 A kind of rotary adjustment type printing plate-moistening liquid Digital Measurement of Temperature device
CN108656729A (en) * 2018-04-20 2018-10-16 重庆新金雅迪艺术印刷有限公司 The online fountain solution real-time monitoring system of printing machine
CN114801427A (en) * 2022-04-29 2022-07-29 湖南天闻新华印务邵阳有限公司 Dampening solution control method and refrigeration system for printing press

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Granted publication date: 20130918

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