CN105397356B - A kind of milling and planing drum tool rest robot automatic welding production line of double - Google Patents
A kind of milling and planing drum tool rest robot automatic welding production line of double Download PDFInfo
- Publication number
- CN105397356B CN105397356B CN201511022010.6A CN201511022010A CN105397356B CN 105397356 B CN105397356 B CN 105397356B CN 201511022010 A CN201511022010 A CN 201511022010A CN 105397356 B CN105397356 B CN 105397356B
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- welding
- milling
- tool rest
- robot
- planing drum
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to maintenance of surface equipment technical field, and in particular to a kind of milling and planing drum tool rest robot automatic welding production line of double, it includes spot welding station, full welder position and material transfer device.Described spot welding station and full welder position are respectively arranged at described material transfer device two ends, and described material transfer device is displaced between described spot welding station and described full welder position.The present invention is using spot welding+complete duplexing sequence welding procedure welded, integrated multirobot Collaborative Manufacturing technology, substantially increases the automaticity of welding processing, effectively improves milling and planing drum tool rest welding quality and stability, operation headcount is reduced, is eliminated to environment, the negative effect of human body.
Description
Technical field
The present invention relates to maintenance of surface equipment technical field, and in particular to a kind of milling and planing drum tool rest robot of double is certainly
Dynamic welding production line.
Background technology
Pavement milling machine is one of capital equipment of Asphalt Concrete Pavement Maintenance construction, is mainly used in highway, cities and towns road
Gather around the clear of the defects such as bag, oily wave, reticulate pattern, rut in the excavation renovation of the asphalt concrete pavements such as road, airport, goods yard, and road surface
Remove.Milling and planing drum is one of important component of milling machine, and it is made up of roller, tool rest and cutter head.In the course of the work, milling
Machine transmission device drives milling and planing drum high-speed rotation, milling and planing drum cutter head and ground directly contact, completes road milling.
The tool rest of milling and planing drum is connected with roller by welding procedure.Current country's milling and planing drum knife rest welding processing technology
Also there is following shortcoming：1）Automaticity is low.Most domestic enterprise is to complete tool rest using human weld's mode to weld,
Also Some Enterprises are welded using simple frock auxiliary tool rest, welding processing mode automaticity is low.2）Product quality is unstable
Fixed, the welding processing of Large-Scale Equipment is high to the technical requirements of workman.Human factor influence is big, the welding quality of tool rest directly or
The factors such as technical merit, working attitude and the psychological condition of operating personnel are relied on indirectly.Tool rest welding processing quality can not expire
Sufficient milling and planing drum helical row, go out the major parameter technical requirements such as knife length, anglec of rotation, welding quality uniformity is poor, easily
Tool wear is fast when causing milling machine to work, power consumption is big, complete machine oscillation aggravation, surface evenness difference and trimming performance not
The phenomenon such as good, has a strong impact on the operating efficiency and its technical performance of iron plane machine.3）Labor strength is big, and production environment is disliked
It is bad.The labour intensity of Large-Scale Equipment welding processing is big, and welding surroundings are severe, and weld fumes and radiation have a strong impact on workman's body
Heart health.
The content of the invention
In order to solve above-mentioned technical problem, object of the present invention is to provide a kind of high degree of automation, matter is welded
Amount stabilization, disclosure satisfy that milling and planing drum helical row, goes out the major parameter technical requirements such as knife length, anglec of rotation, substantially reduce
Labor strength, improves the milling and planing drum tool rest robot automatic welding production line of the double of workman's production environment.
In order to realize above-mentioned target, the technical solution adopted by the present invention is as follows：
A kind of milling and planing drum tool rest robot automatic welding production line of double, it include spot welding station, full welder position and
Material transfer device, described spot welding station and full welder position are respectively arranged at described material transfer device two ends, described
Material transfer device is displaced between described spot welding station and described full welder position.
A kind of milling and planing drum tool rest robot automatic welding production line of above-mentioned double, the material transfer device described in it
Including guide rail, Mobile Slide, roller bearing, single-shaft position changing machine and motor, described motor is fixed on described shifting
Dynamic slide unit, described motor is connected by rack-and-pinion with the Mobile Slide bottom surface, and described Mobile Slide is placed in
Reciprocatingly moved on described guide rail, described roller bearing is arranged on Mobile Slide, described roller support outer connection
Described single-shaft position changing machine.
A kind of milling and planing drum tool rest robot automatic welding production line of above-mentioned double, the spot welding station described in it is located at
Material transfer device one end, described spot welding station includes feeding robot, tool rest feed bin and welding robot, described feeding
Robot and welding robot are respectively arranged at the both sides of material transfer device, and the homonymy of described feeding robot is set at least
A set of tool rest feed bin.
A kind of milling and planing drum tool rest robot automatic welding production line of above-mentioned double, the full welder position described in it is located at
The other end of material transfer device, described full welder position includes two welding robots, described two welding robots point
The both sides of material transfer device that Wei Yu be not described.
A kind of milling and planing drum tool rest robot automatic welding production line of above-mentioned double, the feeding robot end described in it
End is provided with feeding clamping jaw.
A kind of milling and planing drum tool rest robot automatic welding production line of above-mentioned double, the welding robot end described in it
End is provided with welding gun.
Beneficial effect：
The present invention uses robot manipulation in spot welding station and full welder position, is effectively improved the welding of milling and planing drum tool rest
The automaticity of processing.Whole production line automaticity is high, and artificial interference is not needed substantially.Robot implements milling and planing drum
The feeding and welding sequence of knife rest, welding quality are not affected by human factors substantially, and welding uniformity is high.Weld job is by machine
People is automatically performed, and manual intervention is not required to substantially, and labor strength is low, and work situation is improved.
Brief description of the drawings
Fig. 1 is a kind of milling and planing drum tool rest robot automatic welding production line general illustration of double；
Fig. 2 is a kind of spot welding station schematic diagram of the milling and planing drum tool rest robot automatic welding production line of double；
Fig. 3 is a kind of full welder position schematic diagram of the milling and planing drum tool rest robot automatic welding production line of double.
In figure：1st, tool rest feed bin, 2, feeding robot, 3, Mobile Slide, 4, single-shaft position changing machine, 5, roller bearing, 6, weldering
Welding robot, 7, guide rail, 8, milling and planing drum roller, 9, milling and planing drum tool rest.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
As shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, the present invention includes spot welding station, full welder position and material transfer device, point
Welder position and full welder position are respectively arranged at material transfer device two ends, material transfer device be displaced into described spot welding station and
Between described full welder position.Milling and planing drum is transported to entirely after spot welding station completes tool rest spot welding processing by material transfer device
Welder position, implements full weldering processing.
Material transfer device includes two guide rails, 7, Mobile Slide 3, a set of roller bearing 5, a set of single-shaft position changing machine 4
With a set of motor；Motor is fixed on Mobile Slide 3, and motor is by rack-and-pinion and the bottom of Mobile Slide 3
Face connects, and the installation direction of tooth bar is parallel with guide rail 7.Mobile Slide 3 is arranged on guide rail 7 and reciprocatingly moves；It is used to install
The roller bearing 5 of milling and planing drum roller 8 is arranged on Mobile Slide 3, the outside of roller bearing 5 connection single-shaft position changing machine 4；
Spot welding station is located at material transfer device one end, and spot welding station includes 2, two tool rest feed bins of a feeding robot
1 and a welding robot 6；Feeding robot 2 and welding robot 6 are respectively arranged at two guide rails of material transfer device
7 both sides.It can be 3,4 or more to need tool rest feed bin according to production.The end of feeding robot 2（6th axle）It is provided with
A set of feeding clamping jaw, the end of welding robot 6（6th axle）Welding gun is installed.
Full welder position is located at the material transfer device other end, and full welder position includes two welding robots 6, respectively positioned at thing
Expect two both sides of guide rail 7 of transporter.Two ends of welding robot 6（6th axle）It is mounted on welding gun.
Running of the invention is as shown in Figure 1：
Before production line automatic running, Mobile Slide 3 is located at spot welding station.
1）Be arranged on milling and planing drum roller 8 on roller bearing 5 by driving or other crane gears by workman；
2）Workman presses start button, and equipment enters the automatic running stage；
3）Milling and planing drum tool rest 9 in the clamping tool rest feed bin 1 of feeding robot 2, milling and planing drum rolling is positioned at by milling and planing drum tool rest 9
On cylinder 8；Welding robot 6 completes the point welding process of milling and planing drum tool rest 9；
4）Welding robot 6 completes 9 postweldings of a milling and planing drum tool rest, the next milling of horse back clamping of feeding robot 2
Drum tool rest 9 enters point welding process, until milling and planing drum tool rest 9 required on milling and planing drum roller 8 is all welded finishing；
5）Motor drives Mobile Slide 3 to full welder position by rack-and-pinion；
6）On full welder position, two welding robots 6, single-shaft position changing machine 4 and motors cooperate, and collaboration completes milling
Full welder's sequence of plane drum tool rest 9；
7）Workman will weld the milling and planing drum discharging for completing to discharging area, Mobile Slide 3 by driving or other crane gears
It is back to spot welding station into the welding sequence of next milling and planing drum.
Design principle of the invention：
First, the welding processing characteristic according to milling and planing drum of the invention, the automatic welding production line for completing milling and planing drum tool rest 9 sets
Meter.The present invention is completed the feeding of milling and planing drum tool rest 9, spot welding using four robots and welds operation entirely, while using material transfer
Device realizes the material displacement in material operating and welding process between spot welding station and full welder position, and whole production line is high
Degree automation, it is integrated.
Secondly, the present invention is using spot welding+complete duplexing sequence welding procedure welded.Spot welding station completes milling using spot-welding technology
Milling and planing drum tool rest 9 and milling and planing drum roller are filled up in the preliminary welding of drum tool rest 9 and the fixation of position, full welder position using full Welding
Weld seam between 8, completes the final welding of milling and planing drum tool rest 9.The operation welding procedure of spot welding+full weldering meets milling and planing drum tool rest 9
Welding processing requirement.
Finally, the Coordinated Control and multirobot Collaborative Manufacturing processing route of present invention research multi-robot system are excellent
Change technology, optimization design multirobot Collaborative Manufacturing path, it is proposed that suitable for many industrial machines of the welding processing of milling and planing drum tool rest 9
Device people's welding processing flexible automation equipment, realizes industrial robot and automated arm safety, high speed, synthetic operation.
The present invention uses robot manipulation in spot welding station and full welder position, is effectively improved the welding of milling and planing drum tool rest
The automaticity of processing.Whole production line automaticity is high, and artificial interference is not needed substantially.Robot implements milling and planing drum
The feeding and welding sequence of knife rest, welding quality are not affected by human factors substantially, and welding uniformity is high.Weld job is by machine
People is automatically performed, and manual intervention is not required to substantially, and labor strength is low, and work situation is improved.
In sum, the present invention uses the cooked mode of double welding posts --- spot welding station and full welder position, it is integrated to match somebody with somebody
Welding robot, feeding robot, single-shaft position changing machine and other automation equipments are put, milling and planing drum tool rest automatic welding is realized
Processing, effectively increases the welding processing automaticity of milling and planing drum tool rest, reduces human factor influence, improves workman's labor
Fatigue resistance.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the invention is not limited in any way for above-described embodiment, it is all to be obtained by the way of equivalent or equivalent transformation
Technical scheme, all falls within protection scope of the present invention.
Claims (4)
1. the milling and planing drum tool rest robot automatic welding production line of a kind of double, it is characterised in that including spot welding station, full weldering
Station and material transfer device, described spot welding station and full welder position are respectively arranged at described material transfer device two ends,
Described material transfer device includes guide rail（7）, Mobile Slide（3）, roller bearing（5）, single-shaft position changing machine（4）It is electric with driving
Machine, described motor is fixed on described Mobile Slide（3）, described motor is by rack-and-pinion and the shifting
Dynamic slide unit（3）Bottom surface connects, described Mobile Slide（3）It is placed in described guide rail（7）On reciprocatingly move, described mobile cunning
Platform（3）It is displaced between described spot welding station and described full welder position；Described roller bearing（5）It is arranged at Mobile Slide
（3）On, described roller bearing（5）The described single-shaft position changing machine of outside connection（4）, described spot welding station is positioned at material transfer
Device one end, described full welder position is located at the other end of material transfer device, and described spot welding station includes feeding robot
（2）, tool rest feed bin（1）And welding robot（6）, described feeding robot（2）And welding robot（6）It is respectively arranged at thing
Expect the both sides of transporter, described feeding robot（2）Homonymy at least a set of tool rest feed bin is set（1）.
2. a kind of milling and planing drum tool rest robot automatic welding production line of double according to claim 1, its feature exists
In described full welder position includes two welding robots（6）, described two welding robots（6）Described in being located at respectively
The both sides of material transfer device.
3. a kind of milling and planing drum tool rest robot automatic welding production line of double according to claim 1, its feature exists
In described feeding robot（2）End is provided with feeding clamping jaw.
4. a kind of milling and planing drum tool rest robot automatic welding production line of double according to claim 1 and 2, its feature
It is, described welding robot（6）End is provided with welding gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511022010.6A CN105397356B (en) | 2015-12-31 | 2015-12-31 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511022010.6A CN105397356B (en) | 2015-12-31 | 2015-12-31 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
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| Publication Number | Publication Date |
|---|---|
| CN105397356A CN105397356A (en) | 2016-03-16 |
| CN105397356B true CN105397356B (en) | 2017-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201511022010.6A Active CN105397356B (en) | 2015-12-31 | 2015-12-31 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
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| CN107253006B (en) * | 2017-05-05 | 2019-02-05 | 三一汽车制造有限公司 | Toothholder welder |
| CN106975872A (en) * | 2017-05-19 | 2017-07-25 | 成都福莫斯智能系统集成服务有限公司 | A kind of radiating tube welding system based on robot |
| CN109048103B (en) * | 2018-08-14 | 2024-08-27 | 诺力智能装备股份有限公司 | Split type welding device for headstock frame |
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| CN113146118A (en) * | 2021-03-25 | 2021-07-23 | 洛阳尚奇机器人科技有限公司 | Automatic welding module and heat exchanger welding equipment |
| CN114346574B (en) * | 2022-02-14 | 2024-04-12 | 合肥真谊机械制造有限公司 | A integrative frock of manipulator splice welding clamping for agricultural machine knife rest |
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| FR2585441A1 (en) * | 1985-07-23 | 1987-01-30 | Martin Roger | Method for assembling the ends of two metal pipes and device for implementing it |
| CN2778454Y (en) * | 2005-04-06 | 2006-05-10 | 重庆宗申技术开发研究有限公司 | Robot welding production line |
| CN102463408A (en) * | 2010-11-17 | 2012-05-23 | 成都焊研科技有限责任公司 | Automatic welding set for end cover of water heater inner container |
| CN104493327A (en) * | 2014-12-20 | 2015-04-08 | 山东诺博泰智能科技有限公司 | Automatic roller insert welding robot workstation and control method |
| CN205271224U (en) * | 2015-12-31 | 2016-06-01 | 苏州紫金港智能制造装备有限公司 | Drum blade holder automatic weld of robot production line is dug in milling of duplex position |
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2015
- 2015-12-31 CN CN201511022010.6A patent/CN105397356B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1573505A (en) * | 1977-11-24 | 1980-08-28 | Padley & Venables Ltd | Pick holder assemblies and pick holding blocks therefor |
| FR2585441A1 (en) * | 1985-07-23 | 1987-01-30 | Martin Roger | Method for assembling the ends of two metal pipes and device for implementing it |
| CN2778454Y (en) * | 2005-04-06 | 2006-05-10 | 重庆宗申技术开发研究有限公司 | Robot welding production line |
| CN102463408A (en) * | 2010-11-17 | 2012-05-23 | 成都焊研科技有限责任公司 | Automatic welding set for end cover of water heater inner container |
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| CN105397356A (en) | 2016-03-16 |
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Effective date of registration: 20210303 Address after: No.116, Liuyang Road, Taicang City, Suzhou City, Jiangsu Province Patentee after: Suzhou Hongan Machinery Co., Ltd Address before: 215300 building 4, 232 Yuanfeng Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: SUZHOU ZIJINGANG INTELLIGENT MANUFACTURING EQUIPMENT Co.,Ltd. |