CN205271224U - Drum blade holder automatic weld of robot production line is dug in milling of duplex position - Google Patents
Drum blade holder automatic weld of robot production line is dug in milling of duplex position Download PDFInfo
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- CN205271224U CN205271224U CN201521126681.2U CN201521126681U CN205271224U CN 205271224 U CN205271224 U CN 205271224U CN 201521126681 U CN201521126681 U CN 201521126681U CN 205271224 U CN205271224 U CN 205271224U
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Abstract
The utility model relates to a road surface maintenance of equipment technical field, concretely relates to drum blade holder automatic weld of robot production line is dug in milling of duplex position, it includes spot welding station, full welder position and material transfer device. Spot welding station and full welder position set up respectively in material transfer device both ends, material transfer device remove in the spot welding station with full welder position between. The utility model discloses a duplexing preface welding process of spot welding + weld entirely, integrated multirobot is the manufacturing technology in coordination, has improved welding process's degree of automation greatly, effective improve to mill dig drum blade holder welding quality and stability, reduce operative employee's quantity, eliminate environment, human negative effects.
Description
Technical field
This utility model relates to maintenance of surface equipment technical field, is specifically related to the milling and planing drum tool rest robot automatic welding production line of a kind of double.
Background technology
Pavement milling machine is one of capital equipment of Asphalt Concrete Pavement Maintenance construction, is mainly used in the excavation renovation of the asphalt concrete pavements such as highway, town road, airport, goods yard, and the removal of defect such as bag, oil wave, reticulate pattern, rut is gathered around on road surface. Milling and planing drum is one of important component part of milling machine, and it is made up of cylinder, tool rest and cutter head. In the course of the work, milling machine actuating device drives milling and planing drum high-speed rotation, and milling and planing drum cutter head directly contacts with ground, completes road milling.
The tool rest of milling and planing drum is connected with cylinder by welding procedure. Current domestic milling and planing drum knife rest welding processing technique there is also following shortcoming: 1) automaticity is low. Most domestic enterprise adopts human weld's mode to complete tool rest welding, also has Some Enterprises to adopt simple frock auxiliary tool rest welding, and welding processing mode automaticity is low. 2) unstable product quality, the technology of workman is required high by the welding processing of Large-Scale Equipment. Anthropic factor impact is big, and the welding quality of tool rest relies on the factors such as the technical merit of operator, working attitude and mental status directly or indirectly. Tool rest welding processing quality can not meet milling and planing drum helical row, go out the major parameter technology requirements such as cutter length, the anglec of rotation, welding quality concordance is poor, when easily causing milling machine work, tool wear is fast, power consumption big, complete machine oscillation aggravation, surface evenness difference and the phenomenon such as trimming performance is bad, has a strong impact on work efficiency and its technical performance of iron plane machine. 3) labor strength is big, and production environment is severe. The labor intensity of Large-Scale Equipment welding processing is big, and welding surroundings is severe, and weld fumes and radiation have a strong impact on workman's physical and mental health.
Utility model content
In order to solve above-mentioned technical problem, it is high that the purpose of this utility model there are provided a kind of automaticity, welding quality stable, disclosure satisfy that milling and planing drum helical row, go out the major parameter technology requirements such as cutter length, the anglec of rotation, it is substantially reduced labor strength, improves the milling and planing drum tool rest robot automatic welding production line of the double of workman's production environment.
In order to realize above-mentioned target, the technical solution adopted in the utility model is as follows:
A kind of milling and planing drum tool rest robot automatic welding production line of double, it includes spot welding station, full welder position and material transfer device, described spot welding station and full welder position are respectively arranged at described material transfer device two ends, and described material transfer device is displaced between described spot welding station and described full welder position.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, its described material transfer device includes guide rail, Mobile Slide, cylinder bearing, single-shaft position changing machine and drive motor, described drive motor is fixed on described Mobile Slide, described drive motor is connected with described Mobile Slide bottom surface by rack-and-pinion, described Mobile Slide is placed on described guide rail and reciprocatingly moves, described cylinder bearing is arranged on Mobile Slide, and described cylinder support outer connects described single-shaft position changing machine.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, its described spot welding station is positioned at material transfer device one end, described spot welding station includes feeding robot, tool rest feed bin and welding robot, described feeding robot and welding robot are respectively arranged at the both sides of material transfer device, and the homonymy of described feeding robot arranges at least a set of tool rest feed bin.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, its described full welder position is positioned at the other end of material transfer device, described full welder position includes two welding robots, and two described welding robots lay respectively at the both sides of described material transfer device.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, its described feeding robot end is provided with feeding jaw.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, its described welding robot robot end is provided with welding gun.
Beneficial effect:
This utility model all adopts robot manipulation at spot welding station and full welder position, is effectively improved the automaticity of milling and planing drum tool rest welding processing. Whole production line automaticity is high, does not substantially need artificial interference. Robot implements feeding and the welding sequence of milling and planing drum knife rest, and welding quality is not substantially affected by anthropic factor impact, and welding concordance is high. Weld job is automatically performed by robot, does not substantially need manual intervention, and labor strength is low, and work situation is improved.
Accompanying drawing explanation
Fig. 1 is the milling and planing drum tool rest robot automatic welding production line general illustration of a kind of double;
Fig. 2 is the spot welding station schematic diagram of the milling and planing drum tool rest robot automatic welding production line of a kind of double;
Fig. 3 is the full welder position schematic diagram of the milling and planing drum tool rest robot automatic welding production line of a kind of double.
In figure: 1, tool rest feed bin, 2, feeding robot, 3, Mobile Slide, 4, single-shaft position changing machine, 5, cylinder bearing, 6, welding robot, 7, guide rail, 8, milling and planing drum cylinder, 9, milling and planing drum tool rest.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail.
As shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, this utility model includes spot welding station, full welder position and material transfer device, spot welding station and full welder position are respectively arranged at material transfer device two ends, and material transfer device is displaced between described spot welding station and described full welder position. Milling and planing drum, after spot welding station completes tool rest spot welding processing, is transported to full welder position by material transfer device, implements entirely to weld processing.
Material transfer device includes 7, Mobile Slide 3 of two guide rails, a set of cylinder bearing 5, a set of single-shaft position changing machine 4 and a set of drive motor; Drive motor is fixed on Mobile Slide 3, and drive motor is connected with the bottom surface of Mobile Slide 3 by rack-and-pinion, and the installation direction of tooth bar is parallel with guide rail 7. Mobile Slide 3 is arranged on guide rail 7 and reciprocatingly moves; Cylinder bearing 5 in order to install milling and planing drum cylinder 8 is arranged on Mobile Slide 3, connects single-shaft position changing machine 4 outside cylinder bearing 5;
Spot welding station is positioned at material transfer device one end, and spot welding station includes 2, two tool rest feed bins 1 of a feeding robot and a welding robot 6; Feeding robot 2 and welding robot 6 are respectively arranged at two guide rail 7 both sides of material transfer device. Need tool rest feed bin can be 3,4 or more according to production. Feeding robot 2 end (the 6th axle) is provided with a set of feeding jaw, and welding robot 6 end (the 6th axle) is provided with welding gun.
Full welder position is positioned at the material transfer device other end, and full welder position includes two welding robots 6, lays respectively at the both sides of two guide rails 7 of material transfer device. Two welding robot 6 ends (the 6th axle) are mounted on welding gun.
Running of the present utility model is as shown in Figure 1:
Before production line runs automatically, Mobile Slide 3 is positioned at spot welding station.
1) milling and planing drum cylinder 8 is arranged on cylinder bearing 5 by driving or other crane gears by workman;
2) workman presses startup button, and equipment enters the automatic operation phase;
3) the milling and planing drum tool rest 9 in feeding robot 2 clamping tool rest feed bin 1, is positioned on milling and planing drum cylinder 8 by milling and planing drum tool rest 9; Welding robot 6 completes the point welding process of milling and planing drum tool rest 9;
4) welding robot 6 completes 9 postweldings of a milling and planing drum tool rest, and feeding robot 2 clamping next one milling and planing drum tool rest 9 at once enters point welding process, until milling and planing drum tool rest 9 required on milling and planing drum cylinder 8 all welds complete;
5) drive motor drives Mobile Slide 3 to full welder position by rack-and-pinion;
6), on full welder position, two welding robots 6, single-shaft position changing machine 4 and drive motor cooperate, and have worked in coordination with full welder's sequence of milling and planing drum tool rest 9;
7) workman by drive a vehicle or other crane gears by the milling and planing drum discharging welded to discharging area, Mobile Slide 3 is back to spot welding station and enters the welding sequence of next milling and planing drum.
Design principle of the present utility model:
First, this utility model welding processing characteristic according to milling and planing drum, complete the automatic welding production line design of milling and planing drum tool rest 9. This utility model adopts four robots complete the feeding of milling and planing drum tool rest 9, spot welding and entirely weld operation, adopting material transfer device to realize spot welding station and the material operating between welder position and the material displacement in welding process entirely, whole production line is increasingly automated, integrated simultaneously.
Secondly, this utility model adopts the duplexing sequence welding procedure of spot welding+full weldering. Spot welding station adopts spot-welding technology to complete the preliminary welding of milling and planing drum tool rest 9 and the fixing of position, and full welder position adopts full Welding to fill up the weld seam between milling and planing drum tool rest 9 and milling and planing drum cylinder 8, completes the final welding of milling and planing drum tool rest 9. The operation welding procedure of spot welding+full weldering meets the welding processing requirement of milling and planing drum tool rest 9.
Finally, the Coordinated Control of this utility model research multi-robot system and multirobot Collaborative Manufacturing processing route optimisation technique, optimize design multirobot Collaborative Manufacturing path, propose suitable in milling and planing drum tool rest 9 welding processing many industry robot welding processing flexibility automation equipments, it is achieved that industrial robot and automated arm safety, at a high speed, synthetic operation.
This utility model all adopts robot manipulation at spot welding station and full welder position, is effectively improved the automaticity of milling and planing drum tool rest welding processing. Whole production line automaticity is high, does not substantially need artificial interference. Robot implements feeding and the welding sequence of milling and planing drum knife rest, and welding quality is not substantially affected by anthropic factor impact, and welding concordance is high. Weld job is automatically performed by robot, does not substantially need manual intervention, and labor strength is low, and work situation is improved.
In sum, this utility model adopts the cooked mode spot welding station of double; two welding post and full welder position, integrated configuration welding robot, feeding robot, single-shaft position changing machine and other automation equipments, achieve the processing of milling and planing drum tool rest automatic welding, it is effectively increased the welding processing automaticity of milling and planing drum tool rest, reduce anthropic factor impact, improve labor strength.
Of the present utility model ultimate principle, principal character and advantage have more than been shown and described. Skilled person will appreciate that of the industry, above-described embodiment does not limit this utility model in any form, and all employings are equal to the technical scheme that the mode of replacement or equivalent transformation obtains, and all fall within protection domain of the present utility model.
Claims (6)
1. the milling and planing drum tool rest robot automatic welding production line of a double, it is characterized in that, including spot welding station, full welder position and material transfer device, described spot welding station and full welder position are respectively arranged at described material transfer device two ends, and described material transfer device is displaced between described spot welding station and described full welder position.
2. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 1, it is characterized in that, described material transfer device includes guide rail (7), Mobile Slide (3), cylinder bearing (5), single-shaft position changing machine (4) and drive motor, described drive motor is fixed on described Mobile Slide (3), described drive motor is connected with described Mobile Slide (3) bottom surface by rack-and-pinion, described Mobile Slide (3) is placed on described guide rail (7) and reciprocatingly moves, described cylinder bearing (5) is arranged on Mobile Slide (3), described cylinder bearing (5) outside connects described single-shaft position changing machine (4).
3. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 1, it is characterized in that, described spot welding station is positioned at material transfer device one end, described spot welding station includes feeding robot (2), tool rest feed bin (1) and welding robot (6), described feeding robot (2) and welding robot (6) are respectively arranged at the both sides of material transfer device, and the homonymy of described feeding robot (2) arranges at least a set of tool rest feed bin (1).
4. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 1, it is characterized in that, described full welder position is positioned at the other end of material transfer device, described full welder position includes two welding robots (6), and two described welding robots (6) lay respectively at the both sides of described material transfer device.
5. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 3, it is characterised in that described feeding robot (2) end is provided with feeding jaw.
6. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 3 or 4, it is characterised in that described welding robot (6) end is provided with welding gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521126681.2U CN205271224U (en) | 2015-12-31 | 2015-12-31 | Drum blade holder automatic weld of robot production line is dug in milling of duplex position |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521126681.2U CN205271224U (en) | 2015-12-31 | 2015-12-31 | Drum blade holder automatic weld of robot production line is dug in milling of duplex position |
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|---|---|
| CN205271224U true CN205271224U (en) | 2016-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521126681.2U Expired - Fee Related CN205271224U (en) | 2015-12-31 | 2015-12-31 | Drum blade holder automatic weld of robot production line is dug in milling of duplex position |
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| CN (1) | CN205271224U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397356A (en) * | 2015-12-31 | 2016-03-16 | 苏州紫金港智能制造装备有限公司 | Double-station automatic welding production line of milling drum knife holder robot |
| CN106299028A (en) * | 2016-08-31 | 2017-01-04 | 浙江尚越新能源开发有限公司 | Flexible battery volume welding diode production line |
| CN109434339A (en) * | 2018-12-19 | 2019-03-08 | 浙江大学自贡创新中心 | A kind of robot automation welds the welding control method of carrying roller crossbeam work station |
| CN109434336A (en) * | 2018-12-19 | 2019-03-08 | 浙江大学自贡创新中心 | A kind of robot automation's welding carrying roller crossbeam work station |
-
2015
- 2015-12-31 CN CN201521126681.2U patent/CN205271224U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397356A (en) * | 2015-12-31 | 2016-03-16 | 苏州紫金港智能制造装备有限公司 | Double-station automatic welding production line of milling drum knife holder robot |
| CN105397356B (en) * | 2015-12-31 | 2017-06-16 | 苏州紫金港智能制造装备有限公司 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
| CN106299028A (en) * | 2016-08-31 | 2017-01-04 | 浙江尚越新能源开发有限公司 | Flexible battery volume welding diode production line |
| CN109434339A (en) * | 2018-12-19 | 2019-03-08 | 浙江大学自贡创新中心 | A kind of robot automation welds the welding control method of carrying roller crossbeam work station |
| CN109434336A (en) * | 2018-12-19 | 2019-03-08 | 浙江大学自贡创新中心 | A kind of robot automation's welding carrying roller crossbeam work station |
| CN109434336B (en) * | 2018-12-19 | 2024-03-29 | 浙江大学自贡创新中心 | Robot automatic welding carrier roller beam workstation |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160601 Termination date: 20201231 |
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| CF01 | Termination of patent right due to non-payment of annual fee |