CN105397356A - Double-station automatic welding production line of milling drum knife holder robot - Google Patents
Double-station automatic welding production line of milling drum knife holder robot Download PDFInfo
- Publication number
- CN105397356A CN105397356A CN201511022010.6A CN201511022010A CN105397356A CN 105397356 A CN105397356 A CN 105397356A CN 201511022010 A CN201511022010 A CN 201511022010A CN 105397356 A CN105397356 A CN 105397356A
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- welding
- robot
- milling
- tool rest
- transfer device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of pavement maintenance equipment, in particular to a double-station automatic welding production line of a milling drum knife holder robot; and the double-station automatic welding production line of the milling drum knife holder robot comprises a spot welding station, an all-welding station and a material transfer device. The spot welding station and the all-welding station are respectively arranged at the two ends of the material transfer device; and the material transfer device moves between the spot welding station and the all-welding station. The double-station automatic welding production line of the milling drum knife holder robot adopts a double-procedure welding process of spot welding and all welding to integrate a multi-robot collaborative manufacturing technology, so that the welding automation degree is largely increased, the welding quality and stability of a milling drum knife holder are effectively improved, the number of operators is reduced, and the adverse impact on environments and human bodies is eliminated.
Description
Technical field
The present invention relates to maintenance of surface equipment technical field, be specifically related to a kind of milling and planing drum tool rest robot automatic welding production line of double.
Background technology
Pavement milling machine is one of capital equipment of Asphalt Concrete Pavement Maintenance construction, is mainly used in the excavation renovation of the asphalt concrete pavements such as highway, town road, airport, goods yard, and the removal of defect such as bag, oil wave, reticulate pattern, rut is gathered around on road surface.Milling and planing drum is one of important component part of milling machine, and it is made up of cylinder, tool rest and cutter head.In the course of the work, milling machine transmission device drives milling and planing drum high-speed rotation, and milling and planing drum cutter head directly contacts with ground, completes road milling.
The tool rest of milling and planing drum is connected with cylinder by welding procedure.Current domestic milling and planing drum knife rest welding processing technology also also exists following shortcoming: 1) automaticity is low.Most domestic enterprise adopts human weld's mode to complete tool rest welding, and also have Some Enterprises to adopt simple frock to assist tool rest to weld, welding processing mode automaticity is low.2) unstable product quality, the technical requirement of welding processing to workman of Large-Scale Equipment is high.Human factor impact is large, and the welding quality of tool rest relies on the factors such as the technical merit of operating personnel, working attitude and psychological condition directly or indirectly.Tool rest welding processing quality can not meet milling and planing drum helical row, go out the major parameter technical requirements such as cutter length, the anglec of rotation, welding quality uniformity is poor, the phenomenons such as when easily causing milling machine to work large, the complete machine oscillation aggravation of fast, the power consumption of tool wear, surface evenness difference and trimming performance be bad, have a strong impact on operating efficiency and its technical performance of iron plane machine.3) labor strength is large, and production environment is severe.The labour intensity of Large-Scale Equipment welding processing is large, and welding surroundings is severe, and weld fumes and radiation have a strong impact on workman's physical and mental health.
Summary of the invention
In order to solve above-mentioned technical problem, the object of the present invention is to provide a kind of automaticity high, welding quality stable, milling and planing drum helical row can be met, go out the major parameter technical requirements such as cutter length, the anglec of rotation, greatly reduce labor strength, improve the milling and planing drum tool rest robot automatic welding production line of the double of workman's production environment.
In order to realize above-mentioned target, the technical solution used in the present invention is as follows:
A kind of milling and planing drum tool rest robot automatic welding production line of double, it comprises spot welding station, full welder position and material transfer device, described spot welding station and full welder position are arranged at described material transfer device two ends respectively, and described material transfer device is displaced between described spot welding station and described full welder position.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, material transfer device described in it comprises guide rail, Mobile Slide, cylinder bearing, single-shaft position changing machine and drive motors, described drive motors is fixed on described Mobile Slide, described drive motors is connected with described Mobile Slide bottom surface by rack-and-pinion, described Mobile Slide is placed on described guide rail and reciprocatingly moves, described cylinder bearing settlement on Mobile Slide, the single-shaft position changing machine described in described cylinder support outer connects.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, spot welding station described in it is positioned at material transfer device one end, described spot welding station comprises feeding robot, tool rest feed bin and welding robot, described feeding robot and welding robot are arranged at the both sides of material transfer device respectively, and the homonymy of described feeding robot arranges at least a set of tool rest feed bin.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, full welder position described in it is positioned at the other end of material transfer device, described full welder position comprises two welding robots, and two described welding robots lay respectively at the both sides of described material transfer device.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, the feeding robot end described in it is provided with material loading jaw.
The milling and planing drum tool rest robot automatic welding production line of above-mentioned a kind of double, the welding robot robot end described in it is provided with welding gun.
Beneficial effect:
The present invention all adopts robot manipulation at spot welding station and full welder position, effectively improves the automaticity of milling and planing drum tool rest welding processing.Whole production line automaticity is high, does not substantially need artificial interference.Robot implements material loading and the welding sequence of milling and planing drum knife rest, and welding quality is not affected by human factors substantially, and welding uniformity is high.Weld job is completed automatically by robot, does not substantially need manual intervention, and labor strength is low, and work situation is improved.
Accompanying drawing explanation
Fig. 1 is a kind of milling and planing drum tool rest robot automatic welding production line general illustration of double;
Fig. 2 is a kind of spot welding station schematic diagram of milling and planing drum tool rest robot automatic welding production line of double;
Fig. 3 is a kind of full welder position schematic diagram of milling and planing drum tool rest robot automatic welding production line of double.
In figure: 1, tool rest feed bin, 2, feeding robot, 3, Mobile Slide, 4, single-shaft position changing machine, 5, cylinder bearing, 6, welding robot, 7, guide rail, 8, milling and planing drum cylinder, 9, milling and planing drum tool rest.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, the present invention includes spot welding station, full welder position and material transfer device, spot welding station and full welder position are arranged at material transfer device two ends respectively, and material transfer device is displaced between described spot welding station and described full welder position.Milling and planing drum, after spot welding station completes tool rest spot welding processing, is transported to full welder position by material transfer device, implements entirely to weld processing.
Material transfer device comprises two guide rails, 7, Mobile Slide 3, a set of cylinder bearing 5, a set of single-shaft position changing machine 4 and a set of drive motors; Drive motors is fixed on Mobile Slide 3, and drive motors is connected by the bottom surface of rack-and-pinion with Mobile Slide 3, and the installation direction of tooth bar is parallel with guide rail 7.Mobile Slide 3 is arranged on guide rail 7 and reciprocatingly moves; Cylinder bearing 5 in order to install milling and planing drum cylinder 8 is arranged on Mobile Slide 3, connects single-shaft position changing machine 4 outside cylinder bearing 5;
Spot welding station is positioned at material transfer device one end, and spot welding station comprises a feeding robot 2, two tool rest feed bins 1 and a welding robot 6; Feeding robot 2 and welding robot 6 are arranged at two guide rail 7 both sides of material transfer device respectively.It can be 3,4 or more according to need of production tool rest feed bin.Feeding robot 2 end (the 6th axle) is provided with a set of material loading jaw, and welding robot 6 end (the 6th axle) is provided with welding gun.
Full welder position is positioned at the material transfer device other end, and full welder position comprises two welding robots 6, lays respectively at the both sides of two guide rails 7 of material transfer device.Two welding robot 6 ends (the 6th axle) are all provided with welding gun.
Running of the present invention is as shown in Figure 1:
Before production line runs automatically, Mobile Slide 3 is positioned at spot welding station.
1) milling and planing drum cylinder 8 is arranged on cylinder bearing 5 by driving or other crane gears by workman;
2) workman presses start button, and equipment enters the automatic operation phase;
3) the milling and planing drum tool rest 9 of feeding robot 2 clamping tool rest feed bin 1 li, is positioned at milling and planing drum tool rest 9 on milling and planing drum cylinder 8; Welding robot 6 completes the point welding process of milling and planing drum tool rest 9;
4) welding robot 6 completes a milling and planing drum tool rest 9 postweldings, and the feeding robot 2 at once next milling and planing drum tool rest 9 of clamping enters point welding process, until milling and planing drum tool rest 9 required on milling and planing drum cylinder 8 all welds complete;
5) drive motors drives Mobile Slide 3 to full welder position by rack-and-pinion;
6), on full welder position, two welding robots 6, single-shaft position changing machine 4 and drive motors cooperatively interact, and have worked in coordination with full welder's sequence of milling and planing drum tool rest 9;
7) workman by driving or other crane gears by the milling and planing drum discharging of having welded to discharging area, Mobile Slide 3 is back to the welding sequence that spot welding station enters next milling and planing drum.
Design principle of the present invention:
First, the present invention, according to the welding processing characteristic of milling and planing drum, completes the automatic welding production line design of milling and planing drum tool rest 9.The present invention adopts four robots complete the material loading of milling and planing drum tool rest 9, spot welding and entirely weld operation, adopt material transfer device to realize the material running between spot welding station and full welder position and the material displacement in welding process, whole production line is increasingly automated, integrated simultaneously.
Secondly, the present invention adopts the duplexing sequence welding procedure of spot welding+full weldering.Spot welding station adopts spot-welding technology to complete the fixing of the preliminary welding of milling and planing drum tool rest 9 and position, and full welder position adopts full Welding to fill up weld seam between milling and planing drum tool rest 9 and milling and planing drum cylinder 8, completes the final welding of milling and planing drum tool rest 9.The operation welding procedure of spot welding+full weldering meets the welding processing requirement of milling and planing drum tool rest 9.
Finally, the present invention studies Coordinated Control and the multirobot Collaborative Manufacturing processing route optimisation technique of multi-robot system, optimal design multirobot Collaborative Manufacturing path, propose the multiplex's industry robot welding processing flexibility automation equipment being applicable to milling and planing drum tool rest 9 welding processing, achieve industrial robot and automated arm safety, at a high speed, synthetic operation.
The present invention all adopts robot manipulation at spot welding station and full welder position, effectively improves the automaticity of milling and planing drum tool rest welding processing.Whole production line automaticity is high, does not substantially need artificial interference.Robot implements material loading and the welding sequence of milling and planing drum knife rest, and welding quality is not affected by human factors substantially, and welding uniformity is high.Weld job is completed automatically by robot, does not substantially need manual intervention, and labor strength is low, and work situation is improved.
In sum, the present invention adopts cooked mode---spot welding station and the full welder position of two welding post, integrated configuration welding robot, feeding robot, single-shaft position changing machine and other automation equipments, achieve the processing of milling and planing drum tool rest automatic welding, effectively improve the welding processing automaticity of milling and planing drum tool rest, reduce human factor impact, improve labor strength.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand, and above-described embodiment does not limit the present invention in any form, the technical scheme that the mode that all employings are equal to replacement or equivalent transformation obtains, and all drops in protection scope of the present invention.
Claims (6)
1. the milling and planing drum tool rest robot automatic welding production line of a double, it is characterized in that, comprise spot welding station, full welder position and material transfer device, described spot welding station and full welder position are arranged at described material transfer device two ends respectively, and described material transfer device is displaced between described spot welding station and described full welder position.
2. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 1, it is characterized in that, described material transfer device comprises guide rail (7), Mobile Slide (3), cylinder bearing (5), single-shaft position changing machine (4) and drive motors, described drive motors is fixed on described Mobile Slide (3), described drive motors is connected with described Mobile Slide (3) bottom surface by rack-and-pinion, described Mobile Slide (3) is placed on described guide rail (7) and reciprocatingly moves, described cylinder bearing (5) is arranged on Mobile Slide (3), single-shaft position changing machine (4) described in described cylinder bearing (5) outside connects.
3. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 1, it is characterized in that, described spot welding station is positioned at material transfer device one end, described spot welding station comprises feeding robot (2), tool rest feed bin (1) and welding robot (6), described feeding robot (2) and welding robot (6) are arranged at the both sides of material transfer device respectively, and the homonymy of described feeding robot (2) arranges at least a set of tool rest feed bin (1).
4. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 1, it is characterized in that, described full welder position is positioned at the other end of material transfer device, described full welder position comprises two welding robots (6), and two described welding robots (6) lay respectively at the both sides of described material transfer device.
5. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 3, is characterized in that, described feeding robot (2) end is provided with material loading jaw.
6. the milling and planing drum tool rest robot automatic welding production line of a kind of double according to claim 3 or 4, is characterized in that, described welding robot (6) end is provided with welding gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511022010.6A CN105397356B (en) | 2015-12-31 | 2015-12-31 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511022010.6A CN105397356B (en) | 2015-12-31 | 2015-12-31 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
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| CN105397356A true CN105397356A (en) | 2016-03-16 |
| CN105397356B CN105397356B (en) | 2017-06-16 |
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| CN201511022010.6A Active CN105397356B (en) | 2015-12-31 | 2015-12-31 | A kind of milling and planing drum tool rest robot automatic welding production line of double |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975872A (en) * | 2017-05-19 | 2017-07-25 | 成都福莫斯智能系统集成服务有限公司 | A kind of radiating tube welding system based on robot |
| CN107253006A (en) * | 2017-05-05 | 2017-10-17 | 三汽车制造有限公司 | Toothholder welder |
| CN109048103A (en) * | 2018-08-14 | 2018-12-21 | 诺力智能装备股份有限公司 | A kind of headstock frame Split type welding device |
| CN113146118A (en) * | 2021-03-25 | 2021-07-23 | 洛阳尚奇机器人科技有限公司 | Automatic welding module and heat exchanger welding equipment |
| CN114346574A (en) * | 2022-02-14 | 2022-04-15 | 合肥真谊机械制造有限公司 | Manipulator tailor-welding and clamping integrated tool for agricultural machine tool rest |
| CN114378465A (en) * | 2020-10-16 | 2022-04-22 | Sdnt有限公司 | Clamp for roof structure of railway vehicle and welding system comprising same |
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| CN102463408A (en) * | 2010-11-17 | 2012-05-23 | 成都焊研科技有限责任公司 | Automatic welding set for end cover of water heater inner container |
| CN104493327A (en) * | 2014-12-20 | 2015-04-08 | 山东诺博泰智能科技有限公司 | Automatic roller insert welding robot workstation and control method |
| CN205271224U (en) * | 2015-12-31 | 2016-06-01 | 苏州紫金港智能制造装备有限公司 | Drum blade holder automatic weld of robot production line is dug in milling of duplex position |
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Patent Citations (6)
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| GB1573505A (en) * | 1977-11-24 | 1980-08-28 | Padley & Venables Ltd | Pick holder assemblies and pick holding blocks therefor |
| FR2585441A1 (en) * | 1985-07-23 | 1987-01-30 | Martin Roger | Method for assembling the ends of two metal pipes and device for implementing it |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107253006A (en) * | 2017-05-05 | 2017-10-17 | 三汽车制造有限公司 | Toothholder welder |
| CN107253006B (en) * | 2017-05-05 | 2019-02-05 | 三一汽车制造有限公司 | Toothholder welder |
| CN106975872A (en) * | 2017-05-19 | 2017-07-25 | 成都福莫斯智能系统集成服务有限公司 | A kind of radiating tube welding system based on robot |
| CN109048103A (en) * | 2018-08-14 | 2018-12-21 | 诺力智能装备股份有限公司 | A kind of headstock frame Split type welding device |
| CN109048103B (en) * | 2018-08-14 | 2024-08-27 | 诺力智能装备股份有限公司 | Split type welding device for headstock frame |
| CN114378465A (en) * | 2020-10-16 | 2022-04-22 | Sdnt有限公司 | Clamp for roof structure of railway vehicle and welding system comprising same |
| CN114378465B (en) * | 2020-10-16 | 2024-04-16 | Sdnt有限公司 | Clamp for roof structure of railway vehicle and welding system comprising clamp |
| CN113146118A (en) * | 2021-03-25 | 2021-07-23 | 洛阳尚奇机器人科技有限公司 | Automatic welding module and heat exchanger welding equipment |
| CN114346574A (en) * | 2022-02-14 | 2022-04-15 | 合肥真谊机械制造有限公司 | Manipulator tailor-welding and clamping integrated tool for agricultural machine tool rest |
| CN114346574B (en) * | 2022-02-14 | 2024-04-12 | 合肥真谊机械制造有限公司 | A integrative frock of manipulator splice welding clamping for agricultural machine knife rest |
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| CN105397356B (en) | 2017-06-16 |
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Effective date of registration: 20210303 Address after: No.116, Liuyang Road, Taicang City, Suzhou City, Jiangsu Province Patentee after: Suzhou Hongan Machinery Co., Ltd Address before: 215300 building 4, 232 Yuanfeng Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: SUZHOU ZIJINGANG INTELLIGENT MANUFACTURING EQUIPMENT Co.,Ltd. |
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