CN105364495A - A mirror polishing machine integrating milling and grinding - Google Patents
A mirror polishing machine integrating milling and grinding Download PDFInfo
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- CN105364495A CN105364495A CN201510858901.9A CN201510858901A CN105364495A CN 105364495 A CN105364495 A CN 105364495A CN 201510858901 A CN201510858901 A CN 201510858901A CN 105364495 A CN105364495 A CN 105364495A
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- grinding
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- grinding disc
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- 238000000227 grinding Methods 0.000 title claims abstract description 84
- 238000003801 milling Methods 0.000 title claims abstract description 61
- 238000005498 polishing Methods 0.000 title claims abstract description 18
- 239000000428 dust Substances 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims description 47
- 238000003860 storage Methods 0.000 claims description 9
- 239000012530 fluid Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 3
- 239000000284 extract Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种抛光机,尤其涉及一种将铣刀和磨盘整合一体的镜面抛光机。 The invention relates to a polishing machine, in particular to a mirror polishing machine integrating a milling cutter and a grinding disc.
背景技术 Background technique
镜面抛光是工业生产很经常涉及的工序,在抛光前需要先将硬料工件粗加工再细打磨。粗加工是用铣刀在高速运转下刮平工件表面,打磨采用磨盘进行抛光处理。一般在工作台基座上固定设置电机,然后在电机转子上根据工序需要,人工更换铣刀或磨盘。每次更换更换都需要调整转子转速、基座位置等,十分耗时麻烦,也浪费人力成本。同时在铣刮的时候产生大量扬尘,污染环境,造成工作环境恶劣。打磨的时候必须喷洒磨液,而磨液都是直接流走,造成浪费。 Mirror polishing is a process that is often involved in industrial production. Before polishing, the hard material workpiece needs to be roughly machined and then finely ground. Rough machining is to use a milling cutter to scrape the surface of the workpiece under high-speed operation, and to polish it with a grinding disc. Generally, the motor is fixedly installed on the base of the workbench, and then the milling cutter or grinding disc is manually replaced on the motor rotor according to the process requirements. It is time-consuming and troublesome to adjust the rotor speed, the position of the base, etc. every time it is replaced, and it also wastes labor costs. At the same time, a large amount of dust is generated during milling and scraping, which pollutes the environment and causes a bad working environment. When grinding, the grinding liquid must be sprayed, and the grinding liquid will flow away directly, resulting in waste.
发明内容 Contents of the invention
为了解决上述技术问题,本发明目的在于提供一种铣刀和磨盘整合在一体的镜面抛光机。 In order to solve the above technical problems, the object of the present invention is to provide a mirror polishing machine in which a milling cutter and a grinding disc are integrated.
本发明所述的一种铣磨一体的镜面抛光机,包括一个基座,基座上设有工作台滑车和相应滑轨,滑车用于夹持加工工件和使工件在滑轨上水平运动;其特征在于,在基座上设置磨盘滑板,磨盘滑板上设有磨盘电机底座,磨盘电机设置在磨盘电机底座上,磨盘电机转子设有磨盘;铣刀滑板,铣刀滑板上设有铣刀电机底座,铣刀电机设置在铣刀电机底座上,铣刀电机转子设有铣刀;所述的磨盘滑板和铣刀滑板分别可以在基座上水平纵向或横向移动。 A milling-grinding integrated mirror polishing machine according to the present invention comprises a base on which a workbench trolley and corresponding slide rails are arranged, and the trolley is used to clamp and process workpieces and make the workpieces move horizontally on the slide rails; It is characterized in that a grinding disc slide plate is arranged on the base, a grinding disc motor base is arranged on the grinding disc sliding plate, the grinding disc motor is arranged on the grinding disc motor base, a grinding disc is provided on the grinding disc motor rotor; a milling cutter sliding plate, a milling cutter motor is arranged on the milling cutter sliding plate The base, the milling cutter motor is arranged on the milling cutter motor base, and the milling cutter motor rotor is provided with a milling cutter; the milling disc slide plate and the milling cutter slide plate can move horizontally, longitudinally or laterally on the base respectively.
所述的镜面抛光机还设有吸尘系统,所述的吸尘系统包括吸尘机、吸管和吸尘口;吸尘机通过吸管从吸尘口吸取粉尘;吸尘口设置于铣刀一侧。 The mirror polishing machine is also provided with a dust suction system, and the dust suction system includes a vacuum cleaner, a suction pipe and a dust suction port; the vacuum cleaner absorbs dust from the dust suction port through the suction pipe; the dust suction port is arranged on a milling cutter side.
所述的镜面抛光机还设有磨液循环系统,所述的磨液循环系统包括出液口、导液槽、储液箱和循环电机;循环电机从储液箱抽取磨液,将磨液从出液口流出,磨液经过磨盘后进入磨盘下方的导液槽,磨液沿着导液槽流进储液箱。 The mirror polishing machine is also provided with a grinding liquid circulation system, and the grinding liquid circulation system includes a liquid outlet, a liquid guide tank, a liquid storage tank and a circulation motor; the circulation motor extracts the grinding liquid from the liquid storage tank, and the grinding liquid Flow out from the liquid outlet, the grinding fluid passes through the grinding disc and then enters the liquid guide groove under the grinding disc, and the grinding liquid flows into the liquid storage tank along the liquid guide groove.
所述的镜面抛光机还设有用于防止磨液外溅的防水构件。 The mirror polishing machine is also provided with a waterproof component for preventing the abrasive liquid from splashing out.
所述磨盘电机的磨盘可拆卸;所述铣刀电机的铣刀可拆卸。方便更换和维护,并可以根据实际需要安装不同规格的磨盘或铣刀。 The grinding disc of the grinding disc motor is detachable; the milling cutter of the milling cutter motor is detachable. It is convenient for replacement and maintenance, and different specifications of grinding discs or milling cutters can be installed according to actual needs.
本发明的优点在于,磨盘电机和铣刀电机都设置与滑板上,因此可以灵活调配使用方案,可以单独使用其中一组,也可以两组电机同时使用,无需多次拆装。两组滑板之间可以横向移动调节距离,可以根据不同工件材料设置适当距离,提高成品率。同时搭配了吸尘系统,可以进一步降低工作空间的粉尘污染。磨液循环系统可以使磨液重复使用,节约成本和环保。 The advantage of the present invention is that both the disc motor and the milling cutter motor are arranged on the slide plate, so the usage plan can be flexibly deployed, one of them can be used alone, or two groups of motors can be used simultaneously without multiple disassembly and assembly. The distance between the two sets of slides can be moved laterally, and the appropriate distance can be set according to different workpiece materials to improve the yield. At the same time, it is equipped with a vacuum system, which can further reduce the dust pollution in the working space. The grinding liquid circulation system can make the grinding liquid reused, saving cost and environmental protection.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a schematic structural view of the present invention.
具体实施方式 detailed description
根据图1所示,本发明所述的一种铣磨一体镜面抛光机包括基座1,在基座1上设有滑车2和滑轨3,滑车2可以在滑轨3上夹持工件水平移动。在基座1上还设有两组电机,一组是磨盘电机组,另外一组是铣刀电机组。 As shown in Fig. 1, a milling-grinding integrated mirror polishing machine according to the present invention includes a base 1, on which a trolley 2 and a slide rail 3 are arranged, and the trolley 2 can clamp the workpiece horizontally on the slide rail 3 move. Also be provided with two groups of motors on the base 1, one group is a milling disc motor group, and another group is a milling cutter motor group.
磨盘电机组包括磨盘滑板4、磨盘电机底座41、磨盘电机42和设置在磨盘电机42转子上的磨盘43。磨盘滑板4设置在基座1上,磨盘电机底座41设置在磨盘滑板4上,磨盘电机42设置在磨盘电机底座41上。磨盘滑板4可以在基座1上水平地纵向或横向移动,纵向移动可以使磨盘电机组贴近工件或远离工件;横向移动可以使磨盘电机组与铣刀电机组调整距离以提高成品率。为了适应更多种类的硬物工件,转子上的磨盘43可以拆卸安装,可以根据不同的光滑度更换不同型号的磨盘。 The grinding disc motor assembly comprises the grinding disc slide plate 4, the grinding disc motor base 41, the grinding disc motor 42 and the grinding disc 43 arranged on the grinding disc motor 42 rotors. The grinding disc slide 4 is arranged on the base 1 , the grinding disc motor base 41 is arranged on the grinding disc sliding plate 4 , and the grinding disc motor 42 is arranged on the grinding disc motor base 41 . The grinding disc slide 4 can move vertically or laterally horizontally on the base 1, and the longitudinal movement can make the grinding disc motor unit close to or away from the workpiece; the lateral movement can adjust the distance between the grinding disc motor unit and the milling cutter motor unit to improve the yield. In order to adapt to more kinds of hard objects, the grinding disc 43 on the rotor can be disassembled and installed, and different types of grinding discs can be replaced according to different smoothness.
铣刀电机组包括铣刀滑板5、铣刀电机底座51、铣刀电机52和设置在铣刀电机52转子上的铣刀53。铣刀滑板5设置在基座1上,铣刀电机底座51设置在铣刀滑板5上,铣刀电机52设置在铣刀电机底座51上。铣刀滑板5可以在基座1上水平地纵向或横向移动,纵向移动可以使铣刀电机组贴近工件或远离工件;横向移动可以使铣刀电机组与铣刀电机组调整距离以提高成品率。为了适应更多种类的硬物工件,转子上的铣刀53可以拆卸安装,可以根据不同的粗细度更换不同型号的铣刀。 The milling cutter motor group comprises a milling cutter slide plate 5 , a milling cutter motor base 51 , a milling cutter motor 52 and a milling cutter 53 arranged on the milling cutter motor 52 rotors. The milling cutter slide 5 is arranged on the base 1 , the milling cutter motor base 51 is arranged on the milling cutter slide 5 , and the milling cutter motor 52 is arranged on the milling cutter motor base 51 . The milling cutter slide 5 can move vertically or horizontally horizontally on the base 1, and the longitudinal movement can make the milling cutter motor group close to or away from the workpiece; the lateral movement can make the milling cutter motor group and the milling cutter motor group adjust the distance to improve the yield . In order to adapt to more kinds of hard workpieces, the milling cutter 53 on the rotor can be disassembled and installed, and different types of milling cutters can be replaced according to different thicknesses.
为了防止扬尘污染,本发明还设置了除尘的吸尘系统,所述的吸尘系统包括吸尘机和通过吸管连接吸尘机的吸尘口6。吸尘口6设置于铣刀53的一侧,正对铣刀53与工件的接触面效果最佳。 In order to prevent dust pollution, the present invention also provides a dust collection system for dust removal, which includes a dust collector and a dust suction port 6 connected to the dust collector through a suction pipe. The dust suction port 6 is arranged on one side of the milling cutter 53, and has the best effect on the contact surface between the milling cutter 53 and the workpiece.
为了提高磨液的使用率,减少浪费污染,还设置了磨液循环系统。所述的磨液循环系统包括循环电机、储液箱、导液槽和出液口。循环电机将磨液从储液箱内抽取后由出液口流出,出液口设置于磨盘43的上方,流出后的磨液直接到达磨盘43与工件的接触面。磨液经过接触面后会流到设置于磨盘43下方的导液槽7,然后通过导液槽7返回储液箱,完成整改循环过程。为了防止磨液溅出影响工作,还设置了防水构件,防水构件磨液与电机隔离。 In order to increase the utilization rate of grinding fluid and reduce waste and pollution, a grinding fluid circulation system is also set up. The grinding liquid circulation system includes a circulation motor, a liquid storage tank, a liquid guiding groove and a liquid outlet. The circulating motor extracts the grinding liquid from the liquid storage tank and flows out from the liquid outlet. The liquid outlet is arranged above the grinding disc 43, and the flowing out grinding liquid directly reaches the contact surface between the grinding disc 43 and the workpiece. After the grinding liquid passes through the contact surface, it will flow to the liquid guide groove 7 arranged under the grinding disc 43, and then return to the liquid storage tank through the liquid guide groove 7 to complete the rectification cycle process. In order to prevent the grinding liquid from splashing and affecting the work, a waterproof component is also provided, which isolates the grinding liquid from the motor.
使用时,可以根据工序的需要,选择磨盘电机组或铣刀电机组单独工作,或者两组同时工作。 When in use, according to the needs of the process, you can choose the grinding disc motor group or the milling cutter motor group to work alone, or the two groups work at the same time.
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及变形,而所有的这些改变以及变形都应该属于本发明权利要求的保护范围之内。 For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and ideas described above, and all these changes and modifications should fall within the protection scope of the claims of the present invention.
Claims (6)
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| CN201510858901.9A CN105364495A (en) | 2015-12-01 | 2015-12-01 | A mirror polishing machine integrating milling and grinding |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106475782A (en) * | 2016-03-10 | 2017-03-08 | 哈尔滨利人机器人自动化有限公司 | A kind of railway hook bolt intelligence repair special machine |
| CN107855778A (en) * | 2017-10-30 | 2018-03-30 | 重庆代发铸造有限公司 | Multi-functional processing unit (plant) |
| CN109015206A (en) * | 2018-09-04 | 2018-12-18 | 扬州航宇光学仪器有限公司 | A kind of ultrasonic milling processing unit (plant) of spherical reflector |
| CN109571037A (en) * | 2019-01-30 | 2019-04-05 | 山东慧达汽车部件有限公司 | A kind of backing-off cutting, spread material tumor slag of polishing profiling mechanism equipment |
| CN111098139A (en) * | 2019-12-25 | 2020-05-05 | 温岭市太平高级职业中学 | Full-automatic intelligent processing special equipment for cold and hot water intelligent self-priming pump rotor |
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| CN109571037A (en) * | 2019-01-30 | 2019-04-05 | 山东慧达汽车部件有限公司 | A kind of backing-off cutting, spread material tumor slag of polishing profiling mechanism equipment |
| CN109571037B (en) * | 2019-01-30 | 2023-11-14 | 山东慧达汽车部件有限公司 | Profiling mechanical equipment for shoveling and polishing unfolded material nodulation residues |
| CN111098139A (en) * | 2019-12-25 | 2020-05-05 | 温岭市太平高级职业中学 | Full-automatic intelligent processing special equipment for cold and hot water intelligent self-priming pump rotor |
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