CN204748022U - Device for realizing multifunctional processing of horizontal lathe - Google Patents
Device for realizing multifunctional processing of horizontal lathe Download PDFInfo
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Abstract
本实用新型提供了一种实现卧式车床多功能加工的装置,包括卧式车床本体,在该卧式车床的床身的左右两侧分别对称固定连接有结构相同的左立柱和右立柱,左立柱和右立柱上方齐平架设有横梁导轨,在横梁导轨上分别架设有可左右平移的铣头滑板和自身设置有手轮A和手柄A的磨头滑板;铣头滑板上架设铣头,磨头滑板上架设有磨头连接板,该磨头连接板连接有磨头。本实用新型的装置,总体上,卧式车床的床身的左右两侧有的左立柱和右立柱,立柱上方设有横梁导轨,在横梁导轨上分别设有铣头滑板和磨头滑板;铣头滑板上设铣头,磨头滑板上设有磨头连接板,该磨头连接板连接有磨头,这样的结构设置,结构紧凑且简单,缩短生产周期,可操作性强,灵活性强。
The utility model provides a device for realizing multifunctional processing of a horizontal lathe, which comprises a horizontal lathe body, and a left column and a right column with the same structure are symmetrically fixedly connected to the left and right sides of the bed of the horizontal lathe, and the left The top of the column and the right column is flush with the crossbeam guide rail, and the milling head slide plate that can translate left and right and the grinding head slide plate with hand wheel A and handle A are respectively set up on the cross beam guide rail; the milling head slide plate is erected on the milling head slide plate, A grinding head connecting plate is mounted on the head slide plate, and the grinding head connecting plate is connected with a grinding head. In the device of the present utility model, in general, there are left and right columns on the left and right sides of the bed of the horizontal lathe, and a beam guide rail is arranged above the column, and a milling head slide plate and a grinding head slide plate are respectively arranged on the beam guide rail; The milling head is set on the head slide plate, and the grinding head connecting plate is set on the grinding head sliding plate, and the grinding head connecting plate is connected with the grinding head. This structure is compact and simple, shortens the production cycle, and has strong operability and flexibility. .
Description
技术领域technical field
本实用新型涉及组合机床技术领域,尤其涉及一种实现卧式车床车、铣、磨等多功能加工的装置。The utility model relates to the technical field of combined machine tools, in particular to a device for realizing multifunctional processing such as turning, milling and grinding on a horizontal lathe.
背景技术Background technique
近年来,在机械加工领域,随着产品种类不断增加而批量不断减少,加上工件结构日趋复杂,以及产品高附加值日趋深化,传统的机床已不能满足生产的要求。为了能在激烈的市场竞争中取得胜利,复合加工机床应运而生。现有的多功能机床,在同时兼备车床、铣床、钻床、磨床等功能的同时,仍旧存在着缺陷,其一是这些功能的兼具往往导致机构复杂庞大,设备投资大,如传统的车铣床突出了车床的功能,而削弱了铣床功能,其二是针对不同的机床类型,例如数控机床和普通机床的使用,这些复杂结构多为一次性装配,不可拆卸,因此机构的重新使用和安装也面临着较大的问题。In recent years, in the field of mechanical processing, with the continuous increase of product types and the continuous decrease of batches, coupled with the increasingly complex structure of workpieces and the deepening of high added value of products, traditional machine tools can no longer meet the production requirements. In order to win in the fierce market competition, compound processing machine tools came into being. Existing multi-functional machine tools, while having functions such as lathes, milling machines, drilling machines, and grinding machines, still have defects. One is that the combination of these functions often leads to complicated and huge mechanisms and large equipment investment, such as traditional turning and milling machines. It highlights the function of the lathe, while weakening the function of the milling machine. The second is for different types of machine tools, such as the use of CNC machine tools and ordinary machine tools. These complex structures are mostly assembled at one time and cannot be disassembled. facing bigger problems.
例如中国专利CN203931333U公开了一种车铣磨复合型教学机床,其特征在于,包括机床床身(1),所述机床床身(1)上连接有三爪卡盘(2),所述机床床身(1)通过滑块连接有龙门架(3),所述龙门架(3)上连接有车削模块(4)、铣削模块(6)和磨削模块(5)。所述机床床身(1)包括底板(7),所述底板(7)上通过螺钉固定有支架I(8)、支架II(9)和支架III(10),所述支架I(8)和支架II(9)之间通过螺钉固定有两块侧板(11),所述两块侧板(11)上分别固定有床身导轨(12),所述两个床身导轨(12)上通过滑块连接有尾架(13),所述尾架(13)上通过螺钉固定有尾架支撑螺母(14),所述尾架支撑螺母(14)上螺旋副连接有顶轴(15),所述支架I(8)、支架II(9)和支架III(10)的中心位置穿有滚珠丝杠(16),所述滚珠丝杠(16)穿过支架I(8)的一端通过锁紧螺母(18)固定,所述滚珠丝杠(16)穿过支架III(10)的一端通过弹性联轴器与支架III(10)外设置的1号电机的输出轴连接,所述两个床身导轨(12)、滚珠丝杠(16)分别与所述龙门架(3)连接;该技术方案将车、铣、磨功能集合成一体,能够集中展示车、铣、磨及其复合加工工艺的特点,但是结构复杂,并针对不同的卧式机床类型,例如数控卧式机床和普通卧式机床的使用,这些复杂结构多为一次性装配,不可拆卸;For example Chinese patent CN203931333U discloses a kind of turning-milling-grinding compound teaching machine tool, it is characterized in that, comprises machine bed (1), is connected with three-jaw chuck (2) on described machine bed (1), and described machine bed The body (1) is connected with a gantry frame (3) through a slider, and the gantry frame (3) is connected with a turning module (4), a milling module (6) and a grinding module (5). Described lathe bed (1) comprises base plate (7), is fixed with support I (8), support II (9) and support III (10) by screw on the described base plate (7), and described support I (8) Two side plates (11) are fixed by screws between the bracket II (9), and the bed guide rails (12) are respectively fixed on the two side plates (11), and the two bed guide rails (12) A tailstock (13) is connected with a slide block, and a tailstock support nut (14) is fixed with a screw on the tailstock (13), and a top shaft (15) is connected with a screw pair on the tailstock support nut (14). ), the center position of the bracket I (8), bracket II (9) and bracket III (10) is worn with a ball screw (16), and the ball screw (16) passes through one end of the bracket I (8) Fixed by a lock nut (18), one end of the ball screw (16) passing through the support III (10) is connected with the output shaft of the No. 1 motor outside the support III (10) through an elastic coupling, and the Two bed guide rails (12) and ball screws (16) are connected to the gantry (3) respectively; this technical solution integrates the functions of turning, milling and grinding, and can display turning, milling, grinding and their functions in a concentrated manner. The characteristics of compound processing technology, but the structure is complicated, and it is aimed at different types of horizontal machine tools, such as the use of CNC horizontal machine tools and ordinary horizontal machine tools. These complex structures are mostly assembled at one time and cannot be disassembled;
中国专利CN102773705A公开了一种数控车铣磨复合机床,包括工件床身(1)、刀架床身(2)、床头箱(3)、尾座(4)、车削刀架以及铣磨刀架,其特征在于:工件床身(1)和刀架床身(2)分别固定在基础上,并且相互平行,床头箱(3)固定在工件床身(1)一端上,尾座(4)滑动连接在工件床身(1)另一端上,车削刀架和铣磨刀架分别滑动连接在刀架床身(2)上;其中,车削刀架包括车削大溜板(5)、车削小溜板(6)以及刀排(7),车削大溜板(5)通过压板横向滑动连接在刀架床身(2)上,车削大溜板(5)上连接有车削横向进给伺服电机(8),横向进给伺服电机(8)的轴上连接有横向进给齿轮,横向进给齿轮与刀架床身(2)上横向齿条(9)相啮合,车削小溜板(6)纵向滑动连接在车削大溜板(5)上,车削大溜板(5)上连接有车削纵向进给伺服电机(10),车削纵向进给伺服电机(10)上连接有滚珠丝杆,滚珠丝杆通过丝母与车削小溜板(6)相连接,刀排(7)纵向滑动连接在车削小溜板(6)的上体两侧,车削小溜板(6)的上体纵向连接有微进给丝杆,微进给丝杆通过丝母与两刀排(7)相连接,微进给丝杆外端头连接有手柄;铣磨刀架包括铣磨大溜板(11)、立柱(12)、横梁(13)以及滑枕(14),铣磨大溜板(11)通过压板横向滑动连接在刀架床身(2)上,铣磨大溜板(11)上连接有铣磨横向进给伺服电机(15),铣磨横向进给伺服电机(15)的轴上连接有铣磨横向进给横向进给齿轮,铣磨横向进给横向进给齿轮与刀架床身(2)上横向齿条(9)相啮合,立柱(12)纵向滑动连接在铣磨大溜板(11)上,铣磨大溜板(11)上连接有铣磨纵向进给伺服电机(16),铣磨纵向进给伺服电机(16)上连接有滚珠丝杆,滚珠丝杆通过丝母与立柱(12)相连接,横梁(13)纵向滑动连接立柱(12)上,横梁(13)上连接有平衡装置,横梁(13)一端连接有铣头,立柱(12)上连接有升降伺服电机(17),升降伺服电机(17)上连接有滚珠丝杆,滚珠丝杆通过丝母与横梁(13)相连接,滑枕(14)纵向滑动连接在横梁(13)上,横梁(13)上连接有驱动滑枕(14)的铣磨驱动伺服电机(18);该技术方案中的机床具有一次装卡完成车铣磨操作,加工效率高,保证质量的特点,但是车铣磨的各个装置均设置的较为复杂,且缺少通用性,结构复杂,无法满足较大的市场需求。Chinese patent CN102773705A discloses a CNC turning, milling and grinding compound machine tool, including a workpiece bed (1), a tool rest bed (2), a bedside box (3), a tailstock (4), a turning tool rest, and a milling and grinding tool The frame is characterized in that: the workpiece bed (1) and the tool rest bed (2) are respectively fixed on the foundation, and are parallel to each other, the bedside box (3) is fixed on one end of the workpiece bed (1), and the tailstock ( 4) Slidingly connected to the other end of the workpiece bed (1), the turning tool holder and the milling tool holder are respectively slidably connected to the tool holder bed (2); wherein, the turning tool holder includes a large sliding plate for turning (5), The turning small slide (6) and the cutter row (7), the turning large slide (5) are connected to the tool holder bed (2) through the lateral sliding of the pressure plate, and the turning large slide (5) is connected with the turning lateral feed The servomotor (8), the axis of the infeed servo motor (8) is connected with an infeed gear, the infeed gear is meshed with the transverse rack (9) on the tool holder bed (2), and the small slide plate is turned (6) Longitudinal sliding connection is on the large turning slide plate (5), the turning large slide plate (5) is connected with the turning longitudinal feeding servo motor (10), and the turning longitudinal feeding servo motor (10) is connected with the ball wire Rod, the ball screw is connected with the small turning slide (6) through a nut, the knife row (7) is longitudinally slidably connected to both sides of the upper body of the turning small slide (6), and the top of the turning small slide (6) The body is longitudinally connected with a micro-feed screw rod, which is connected to the two knife rows (7) through a screw nut, and the outer end of the micro-feed screw rod is connected with a handle; the milling and grinding tool holder includes a milling and grinding large slide plate (11), column (12), crossbeam (13) and ram (14), the milling and grinding big slide plate (11) is connected on the tool post bed (2) through the lateral sliding of the pressure plate, and the milling and grinding big slide plate (11) ) is connected with a milling and grinding transverse feed servo motor (15), and the shaft of the milling and grinding transverse feed servo motor (15) is connected with a milling and grinding transverse feed transverse feed gear, and the milling and milling transverse feed transverse feed gear and The horizontal rack (9) on the tool holder bed (2) is meshed, the column (12) is longitudinally slidably connected to the milling slide (11), and the milling slide (11) is connected with a milling longitudinal feed For the servo motor (16), the milling and milling longitudinal feed servo motor (16) is connected with a ball screw, the ball screw is connected with the column (12) through a screw nut, and the crossbeam (13) is longitudinally slid and connected to the column (12). , the beam (13) is connected with a balancing device, one end of the beam (13) is connected with a milling head, the column (12) is connected with a lift servo motor (17), and the lift servo motor (17) is connected with a ball screw, the ball screw The rod is connected with the beam (13) through a screw nut, the ram (14) is longitudinally slidably connected to the beam (13), and the beam (13) is connected with a milling drive servo motor (18) for driving the ram (14); The machine tool in this technical scheme has the characteristics of completing the turning, milling and grinding operations with one clamping, high processing efficiency, and guaranteed quality. market demand.
所以国内外能进行多任务加工的机床价格普遍昂贵,结构复杂,不适用于小型企业和小作坊购买和使用。Therefore, machine tools capable of multi-tasking processing at home and abroad are generally expensive and have complex structures, which are not suitable for purchase and use by small enterprises and small workshops.
实用新型内容Utility model content
为克服现有技术中存在的多任务加工机床机构复杂庞大,设备投资大问题,且无法满足不同的卧式机床类型可以通用使用的问题,本实用新型提供了一种实现卧式车床多功能加工的装置。In order to overcome the problem of complex and large multi-task processing machine tool mechanism and large equipment investment in the prior art, and the problem that different types of horizontal lathes can be used universally, the utility model provides a multi-functional processing tool for horizontal lathes. installation.
本实用新型的技术方案是:一种实现卧式车床多功能加工的装置,包括卧式车床本体,其创新点在于:在该卧式车床的床身的左右两侧分别对称固定连接有结构相同的立柱,分别为左立柱和右立柱,在该左立柱和右立柱上方齐平架设有横梁导轨,在横梁导轨上分别架设有可左右平移的铣头滑板和自身设置有手轮A和手柄A的磨头滑板;The technical scheme of the utility model is: a device for realizing multifunctional processing of a horizontal lathe, including a horizontal lathe body. The columns are respectively the left column and the right column. A beam guide rail is set flush above the left column and the right column. On the beam guide rail, a milling head slide plate that can translate left and right and a hand wheel A and a handle A are set up on the beam guide rail. grinding head skateboard;
所述铣头滑板上架设铣头,铣头通过更换不同的刀具完成相应的加工;The milling head is erected on the milling head slide plate, and the milling head completes the corresponding processing by changing different tools;
所述磨头滑板上架设有磨头连接板,该磨头连接板连接有磨头,磨头通过更换不同型号的砂轮实现平面磨削加工。The grinding head slide plate is provided with a grinding head connecting plate, and the grinding head connecting plate is connected with a grinding head, and the grinding head realizes plane grinding by replacing different types of grinding wheels.
在此基础上,还包括控位装置,该控位装置设置于横梁导轨上,所述控位装置包括自动控位装置和机械控位装置。On this basis, a position control device is also included, the position control device is arranged on the beam guide rail, and the position control device includes an automatic position control device and a mechanical position control device.
在此基础上,所述自动控位装置包括电动机和同步带轮,所述电动机和同步带轮架设在横梁导轨上,且电动机控制同步带轮转动。On this basis, the automatic position control device includes a motor and a synchronous pulley, the motor and the synchronous pulley are mounted on the beam guide rail, and the motor controls the rotation of the synchronous pulley.
在此基础上,所述机械控位装置包括手轮B和手柄B,所述手轮B和手柄B的结构与手轮A和手柄A的结构相同,且架设在横梁导轨上,手轮B和手柄B配合固定连接。On this basis, the mechanical position control device includes a handwheel B and a handle B. The structure of the handwheel B and the handle B is the same as that of the handwheel A and the handle A, and is erected on the beam guide rail. The handwheel B Cooperate with handle B for fixed connection.
在此基础上,还包括夹紧装置,所述铣头滑板和磨头滑板均通过夹紧装置固定在横梁导轨上。On this basis, a clamping device is also included, and both the milling head slide and the grinding head slide are fixed on the beam guide rail through the clamping device.
在此基础上,所述夹紧装置为液压夹紧装置或机械夹紧装置中的任意一种。On this basis, the clamping device is any one of hydraulic clamping device or mechanical clamping device.
在此基础上,所述机械夹紧装置包括偏心轴和偏心轴锁紧装置,该偏心轴和偏心轴锁紧装置配合连接。On this basis, the mechanical clamping device includes an eccentric shaft and an eccentric shaft locking device, and the eccentric shaft and the eccentric shaft locking device are matched and connected.
在此基础上,还包括横梁连接板,所述横梁连接板的长宽与横梁导轨长宽匹配,且通过嵌合连接在横梁导轨后面,所述横梁导轨上架设有电气所需的接线盒。On this basis, a crossbeam connecting plate is also included, the length and width of the crossbeam connecting plate match the length and width of the crossbeam guide rail, and it is connected behind the crossbeam guide rail through fitting.
在此基础上,还包括滚珠丝杆副,所述横梁导轨通过滚珠丝杆副活动连接于左右平移的铣头滑板上。On this basis, it also includes a ball screw pair, and the beam guide rail is movably connected to the milling head slide plate that translates left and right through the ball screw pair.
在此基础上,所述立柱结构具体为:立柱整体为上底窄下底宽的直角梯形结构,该直角梯形的斜边包括依次两两相连的上竖直段、斜线段和下竖直段。On this basis, the column structure is specifically: the column as a whole is a right-angled trapezoidal structure with a narrow upper bottom and a wider bottom. .
上述实现卧式车床车铣复合加工的装置,对于现有卧式机床,不管是普通卧式机床还是数控机床,可以通过重新校核机床床身的刚度,若刚度允许,可直接去除防护罩,利用车床本身的十字滑台,在现有机床上直接进行改造。The above-mentioned device for realizing turning-milling combined processing of horizontal lathes, for existing horizontal machine tools, no matter whether it is an ordinary horizontal machine tool or a CNC machine tool, the rigidity of the machine bed can be rechecked, and if the rigidity permits, the protective cover can be removed directly. Using the cross slide table of the lathe itself, it can be directly retrofitted on the existing machine tool.
其中,电动机为齿轮减速马达电动机。Wherein, the electric motor is a gear reduction motor electric motor.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型的实现卧式车床多功能加工的装置,总体上,在该卧式车床的床身的左右两侧分别对称固定连接有结构相同的左立柱和右立柱,左立柱和右立柱上方齐平架设有横梁导轨,在横梁导轨上分别架设有可左右平移的铣头滑板和磨头滑板;铣头滑板上架设铣头,磨头滑板上架设有磨头连接板,该磨头连接板连接有磨头,这样的结构设置,结构紧凑且简单,可以明显提高生产效率,缩短生产周期,可操作性强,且灵活性强。(1) The device for realizing the multifunctional processing of the horizontal lathe of the present utility model generally has left and right columns with the same structure symmetrically fixedly connected to the left and right sides of the bed of the horizontal lathe, and the left and right columns. A beam guide rail is set flush on the top of the column, and a milling head slide and a grinding head slide are respectively set up on the beam guide rails, which can move left and right; The connecting plate is connected with the grinding head. This structural setting is compact and simple, which can obviously improve production efficiency, shorten production cycle, and has strong operability and flexibility.
(2)本实用新型的实现卧式车床多功能加工的装置,通过具体设置有两种类型的控位装置和夹紧装置,可以分别匹配数控卧式车床和普通卧式车床的加工需求,可提高生产率、节约空间、减少设备投资,可极大的满足市场需求。(2) The device for realizing multifunctional processing of horizontal lathes of the present utility model can match the processing requirements of numerically controlled horizontal lathes and ordinary horizontal lathes respectively by being specifically provided with two types of position control devices and clamping devices, and can Improve productivity, save space, and reduce equipment investment, which can greatly meet market demand.
(3)本实用新型的实现卧式车床多功能加工的装置,为了匹配数控卧式机床的应用,可以将横梁连接板通过嵌合连接在横梁导轨后面,横梁导轨上架设有电气所需的接线盒,装置整体集成性高,节约空间,可操作性强。(3) The utility model realizes the multifunctional processing device of horizontal lathe, in order to match the application of numerical control horizontal machine tool, the crossbeam connecting plate can be connected behind the crossbeam guide rail through fitting, and the wiring required for electricity can be set up on the crossbeam guide rail Box, the overall integration of the device is high, saving space, and strong operability.
(4)本实用新型的实现卧式车床多功能加工的装置,横梁导轨选用通过滚珠丝杆副活动连接于左右平移的铣头滑板上,安装过程中更方便,结构牢固,用手柄A和手轮A通过同步带轮带动滚珠丝杆副运动实现磨头的径向运动,使得磨头磨削操作更精确。(4) The utility model realizes the multifunctional processing device of the horizontal lathe. The crossbeam guide rail is selected to be movably connected to the milling head slide plate moving left and right through the ball screw pair. The installation process is more convenient and the structure is firm. Wheel A drives the ball screw pair to move through the synchronous pulley to realize the radial movement of the grinding head, making the grinding operation of the grinding head more accurate.
(5)本实用新型的实现卧式车床多功能加工的装置,设置的立柱结构具体为上底窄下底宽的直角梯形结构,该直角梯形的斜边包括依次两两相连的上竖直段、斜线段和下竖直段,承力效果最佳,在操作过程中稳定性好,延长装置使用寿命。(5) In the device for realizing multifunctional processing of a horizontal lathe of the present utility model, the column structure provided is specifically a right-angled trapezoidal structure with a narrow upper bottom and a wider lower bottom. , oblique line section and lower vertical section, the load bearing effect is the best, the stability is good during operation, and the service life of the device is extended.
(6)另外,对于废旧的车床和铣床,本实用新型的实现卧式车床多功能加工的装置,可以通过车床和铣床重新组合后进行再利用,合理地利用了资源。(6) In addition, for waste lathes and milling machines, the device for realizing multifunctional processing of horizontal lathes according to the utility model can be reused after recombining the lathes and milling machines, which rationally utilizes resources.
附图说明Description of drawings
图1为本实用新型安装于数控车床上的装置主视图;Fig. 1 is the device front view that the utility model is installed on the numerically controlled lathe;
图2为本实用新型安装于数控车床上的装置侧视图;Fig. 2 is the device side view that the utility model is installed on the numerical control lathe;
图3为本实用新型安装于数控车床上的装置后视图;Fig. 3 is the rear view of the device installed on the numerically controlled lathe of the present invention;
图4为本实用新型安装于普通车床上的部分装置主视图。Fig. 4 is the front view of part of the device installed on the ordinary lathe of the utility model.
具体实施方式Detailed ways
以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例1Example 1
本实施例涉及一种实现卧式数控车床多功能加工的装置,如图1~3所示:包括卧式车床本体,在该卧式车床的床身的左右两侧分别对称固定连接有结构相同的立柱,分别为左立柱1和右立柱12,在该左立柱1和右立柱12上方齐平架设有横梁导轨3,在横梁导轨3上分别架设有可左右平移的铣头滑板6和自身设置有手轮A8和手柄A9的磨头滑板7;This embodiment relates to a device for realizing multi-functional processing of a horizontal CNC lathe, as shown in Figures 1 to 3: it includes a horizontal lathe body, and symmetrically fixedly connected to the left and right sides of the bed of the horizontal lathe. The columns are respectively the left column 1 and the right column 12, and a crossbeam guide rail 3 is erected flushly above the left column 1 and the right column 12, and a milling head slide 6 that can translate left and right is respectively erected on the beam guide rail 3 and set by itself. Grinding head slide 7 with hand wheel A8 and handle A9;
铣头滑板6上架设铣头2,铣头2通过更换不同的刀具完成相应的加工;The milling head 2 is erected on the milling head slide 6, and the milling head 2 completes the corresponding processing by changing different tools;
磨头滑板7上架设有磨头连接板10,该磨头连接板10连接有磨头11,磨头11通过更换不同型号的砂轮实现平面磨削加工。总体上,这样的结构设置,结构紧凑且简单,可以明显提高生产效率,缩短生产周期,可操作性强,且灵活性强。Grinding head slide plate 7 is erected with grinding head connecting plate 10, and this grinding head connecting plate 10 is connected with grinding head 11, and grinding head 11 realizes plane grinding process by changing the emery wheel of different models. Generally speaking, such a structural setting is compact and simple, can obviously improve production efficiency, shorten production cycle, and has strong operability and flexibility.
在本实施例的技术方案中,为了精确控制移动位置,本实施例数控卧式车床上还包括自动控位装置,该自动控位装置设置于横梁导轨3上,具体的,如图1和3所示:自动控位装置包括电动机14和同步带轮4,电动机14和同步带轮4架设在横梁导轨3上,且电动机14控制同步带轮4转动。进一步的优选地,电动机14选用齿轮减速马达电动机。In the technical solution of this embodiment, in order to accurately control the moving position, the CNC horizontal lathe of this embodiment also includes an automatic position control device, and the automatic position control device is arranged on the beam guide rail 3, specifically, as shown in Figures 1 and 3 Shown: the automatic position control device includes a motor 14 and a synchronous pulley 4, the motor 14 and the synchronous pulley 4 are erected on the beam guide rail 3, and the motor 14 controls the rotation of the synchronous pulley 4. Further preferably, the electric motor 14 is a gear reduction motor.
本实施例数控卧式车床上还包括夹紧装置,如图3所示:铣头滑板6通过夹紧装置固定在横梁导轨3上,进一步优选地,夹紧装置为液压夹紧装置。The CNC horizontal lathe of this embodiment also includes a clamping device, as shown in FIG. 3 : the milling head slide 6 is fixed on the beam guide rail 3 through the clamping device. Further preferably, the clamping device is a hydraulic clamping device.
为了匹配数控卧式机床的应用,可以将横梁连接板13通过嵌合连接在横梁导轨3后面,横梁导轨3上架设有电气所需的接线盒,装置整体集成性高,节约空间,可操作性强。In order to match the application of CNC horizontal machine tools, the crossbeam connecting plate 13 can be connected behind the crossbeam guide rail 3 through fitting, and the crossbeam guide rail 3 is provided with an electrical junction box. The overall integration of the device is high, saving space and operability powerful.
实施例2Example 2
本实施例涉及一种实现卧式普通车床多功能加工的装置,在实施例1的基础上,如图4所示:可以在横梁导轨3上安装手轮B16和手柄B17取代电动机14和同步带轮4来控制铣头滑板6的移动,其中手轮B16和手柄B17的结构与手轮A8和手柄A9结构相同,而铣头滑板6用机械夹紧装置18取代液压夹紧装置15以可拆卸的方式安装在横梁导轨3上。具体的,机械夹紧装置18包括偏心轴和偏心轴锁紧装置,偏心轴和偏心轴锁紧装置配合连接。This embodiment relates to a device for realizing multifunctional processing of a horizontal ordinary lathe. On the basis of Embodiment 1, as shown in Figure 4: a hand wheel B16 and a handle B17 can be installed on the beam guide rail 3 to replace the motor 14 and the timing belt wheel 4 to control the movement of the milling head slide 6, wherein the structure of the hand wheel B16 and the handle B17 is the same as that of the hand wheel A8 and the handle A9, and the milling head slide 6 replaces the hydraulic clamping device 15 with a mechanical clamping device 18 to be detachable The way is installed on the beam guide rail 3. Specifically, the mechanical clamping device 18 includes an eccentric shaft and an eccentric shaft locking device, and the eccentric shaft and the eccentric shaft locking device are matedly connected.
作为本实施例的进一步优选,为了使得装置的承力效果最佳,在操作过程中稳定性好,延长装置使用寿命,本实用新型的立柱结构具体为:左立柱1和右立柱12整体为上底窄下底宽的直角梯形结构,该直角梯形的斜边包括依次两两相连的上竖直段、斜线段和下竖直段。As a further optimization of this embodiment, in order to make the device have the best load-bearing effect, good stability during operation, and prolong the service life of the device, the column structure of the present utility model is specifically: the left column 1 and the right column 12 are as a whole A right-angled trapezoidal structure with a narrow bottom and a wide bottom. The hypotenuse of the right-angled trapezoid includes an upper vertical section, an oblique line section and a lower vertical section connected in pairs.
在本实用新型的实施例1和实施例2中,对于现有卧式机床,不管是普通卧式机床还是数控机床,可以通过重新校核机床床身的刚度,若刚度允许,可直接去除防护罩,利用车床本身的十字滑台,在现有机床上直接进行本实用新型结构的改造,如直接将车床和铣床进行组合,合理地利用了现有资源,满足可持续发展的要求。本实用新型的实现卧式车床车铣复合加工的装置,通过具体设置有两种类型的控位装置和夹紧装置,可以分别匹配数控卧式车床和普通卧式车床的加工需求,可提高生产率、节约空间、减少设备投资,可极大的满足市场需求。In Embodiment 1 and Embodiment 2 of the present utility model, for the existing horizontal machine tool, whether it is an ordinary horizontal machine tool or a CNC machine tool, the stiffness of the machine bed can be checked again, and if the stiffness permits, the protection can be directly removed. Cover, using the cross slide of the lathe itself, directly carry out the transformation of the structure of the utility model on the existing machine tool, such as directly combining the lathe and the milling machine, rationally utilizing the existing resources and meeting the requirements of sustainable development. The device for realizing turning and milling compound processing of horizontal lathes according to the utility model can respectively match the processing requirements of numerically controlled horizontal lathes and ordinary horizontal lathes by being specifically provided with two types of position control devices and clamping devices, and can improve productivity , save space, reduce equipment investment, which can greatly meet market demand.
实施例3Example 3
在实施例1和2的基础上,实施例1和2中的横梁导轨3选用通过(如图4所示的)滚珠丝杆副5活动连接于左右平移的铣头滑板6上,这样的选择可以使得安装过程中更方便,结构更牢固,且用手柄A8和手轮A9通过同步带轮4带动滚珠丝杆副5运动实现磨头11的径向运动,使得磨头11磨削操作更精确。On the basis of Embodiments 1 and 2, the crossbeam guide rail 3 in Embodiments 1 and 2 is selected to be movably connected to the milling head slide plate 6 that translates left and right through (as shown in Figure 4) the ball screw pair 5, such selection It can make the installation process more convenient and the structure more firm, and use the handle A8 and handwheel A9 to drive the ball screw pair 5 to move through the synchronous pulley 4 to realize the radial movement of the grinding head 11, making the grinding operation of the grinding head 11 more accurate .
上述说明示出并描述了本实用新型的优选实施例,如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述实用新型构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The above description shows and describes the preferred embodiments of the present utility model. As mentioned above, it should be understood that the present utility model is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications and environments can be made within the scope of the utility model concept described herein, through the above teachings or the technology or knowledge in the related field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the utility model, and should all be within the protection scope of the appended claims of the utility model.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364495A (en) * | 2015-12-01 | 2016-03-02 | 东莞市民特英电子有限公司 | A mirror polishing machine integrating milling and grinding |
| CN108080682A (en) * | 2018-02-07 | 2018-05-29 | 钦州学院 | Vertical sleeping integral type teaching milling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364495A (en) * | 2015-12-01 | 2016-03-02 | 东莞市民特英电子有限公司 | A mirror polishing machine integrating milling and grinding |
| CN108080682A (en) * | 2018-02-07 | 2018-05-29 | 钦州学院 | Vertical sleeping integral type teaching milling machine |
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