CN105342234A - Production method of washable mercerized cotton quilt - Google Patents
Production method of washable mercerized cotton quilt Download PDFInfo
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- CN105342234A CN105342234A CN201510656297.1A CN201510656297A CN105342234A CN 105342234 A CN105342234 A CN 105342234A CN 201510656297 A CN201510656297 A CN 201510656297A CN 105342234 A CN105342234 A CN 105342234A
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- cotton
- quilt
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a cotton quilt and provides a production method of a washable mercerized cotton quilt which has smooth quilt cover surface, fine handle and a rarely caked and moved core. The production method comprises following steps: (1), preparing a cotton core; (2), preparing a quilt cover; (3), filling the quilt cover obtained in step (2) with the cotton core obtained in step (1), and sewing them together to obtain the washable mercerized cotton quilt.
Description
Technical field
The present invention relates to a kind of cotton-wadded quilt, particularly relate to a kind of preparation method washing mercerized cotton quilt.
Background technology
Along with the progress of society, the health perception of people constantly strengthens, and more focuses on quality of the life.Root according to data, accounts for the life-span of a people 1/3rd length of one's sleep, and therefore people especially focus on the quality of bedding.People often can change clothes sheet, but core cannot wash usually.The material of tradition core generally divides two kinds, and one is polyester fiber (chemical fibre), and another is natural cotton.Adopt natural cotton direct pressing shaping, core is more thick and heavy, easily hardens after high temperature washing, and distortion, cleaning is inconvenient, affects service life and quality.Traditional cotton-wool is made up of gauze, cotton-wool body, and cotton-wool body is wrapped by gauze, more repeatedly rubs to press solidly and surely form.Cotton-wool will lay netting twine in manufacturing process, and manufacturing process is time-consuming, and work efficiency is low.In use, easy delamination, broken string, produce willow catkins flying in the air, easily harden, once washing can cause cotton-wool breakage to be scrapped.At present, the production of cotton-wadded quilt mainly contains two kinds of methods below: 1, raw cotton machine pressing is become lap, then make the underneath side of a quilt, be layered on uniformly inside the underneath side of a quilt by lap, fix with quilting.But need rolling in lap pressing process, need to cut, make a gesture of measuring in the process of making, artificial input is comparatively large, and height consuming time, production efficiency is low.2, raw cotton face mill is pressed into bat, spreads cotton thread grid at bat skin, by solid for bat shaping.But bat face is through pressing mill, and its fluffy degree is not enough, the outer field gauze of bat, the comparatively large off-line of easily reeling off raw silk from cocoons in gap.
China Patent No. 200910147635.3 discloses a kind of water-washable silk floss quilt preparation method, comprises and adopts degreasing silk floss, further comprising the steps of: 1) pulled into by silk floss netted, superposition of staggering, form silk floss inner bag; 2) adopt gum sprayed cotton glue, by this glue dilute with water, wherein, gum sprayed cotton glue proportion is 30 ~ 35%; 3) by step 2) solution that formed, sprays with the obverse and reverse of vaporific form at silk floss inner bag; 4) silk floss inner bag is placed in temperature to dry in the shade at the shady and cool place of 10 DEG C ~ 25 DEG C, time controling was at 8 ~ 15 minutes; 5) be filled in quilt cover by the silk floss inner bag dried in the shade, quilting is overall, and namely being formed can water-washing type silk wadding quilt.Adopt the cotton-wadded quilt that the method is obtained, its core not easily moves, and is not easy to occur problem out of shape, can directly wash, but the method needs to spray a large amount of glue, the positive and negative of cotton inner bag all needs glue spraying water, the consumption of glue accounts for cotton heavy by 30 ~ 35%, and more not environmentally, and financial cost is higher.
Summary of the invention
Therefore, for above content, the preparation method of the washed mercerized cotton quilt the invention provides a kind of quilt cover smooth surface, feel is fine and smooth, core not easily hardens, not easily moving.
For achieving the above object, the present invention is achieved by the following technical solutions: a kind of preparation method washing mercerized cotton quilt, comprise following treatment step: the preparation of (1) cotton core: capture textile, removal of impurities, fibre-condensing, shredding, beats pine, meticulous shredding, combing, forms single fiber layer, then by the overlapping lapping on cross lapping machine of described single layer fibre layer, form the web layer of at least 8 layers, adopt liquid drugs injection to pierce through each layer of web layer again, water needle head Stress control, at 50 ~ 80MPa, then injects glue in the aperture that liquid drugs injection pierces through, rolling, dries; (2) preparation of quilt cover: adopt pure mercerized cotton to do warp thread, bamboo fibre and polyster fibre mix with the weight ratio of 1:2 and do weft yarn, warp thread is processed, the concrete steps of processing are: singe to warp thread, mercerization finish, singe employing gas singeing machine, with single mercerized cotton yarn through mouth of singing, temperature controls at 960 ~ 1000 DEG C, warp thread, at 700 ~ 800r/min, is finally become quilt cover with weft weaving by speeds control again; (3) cotton core that step (1) is obtained is filled in the obtained quilt cover of step (2), is stitched into one, namely obtain and can wash mercerized cotton quilt.
Further improvement is: the glue injected in the aperture that liquid drugs injection pierces through in step (1) is cotton heavy by 5 ~ 10%.
By adopting preceding solution, the invention has the beneficial effects as follows: the preparation method washing mercerized cotton quilt of the present invention, comprise the preparation of (1) cotton core, (2) preparation of quilt cover, (3) cotton core that step (1) is obtained is filled in the obtained quilt cover of step (2), be stitched into one, , water acupuncture manipulation is adopted to be combined with each other by multilayer cotton fiber ply in the preparation process of cotton core, tiny current are under the pressure of 50 ~ 80MPa, puncture each web layer, web layer is combined with each other, not easily scatter, and apply a certain amount of glue at the position of liquid drugs injection puncture, strengthen the bonding strength of each layer web layer, the method that the present invention adopts water acupuncture manipulation to be combined with applying glue method processes cotton core, glue used accounts for cotton heavy by 5 ~ 10%, a large amount of glue is saved than traditional applying glue method, more environmental protection, more economical.Quilt cover adopts pure mercerized cotton to do warp thread, bamboo fibre and polyster fibre mix with the weight ratio of 1:2 and do weft yarn, and warp thread is processed, the concrete steps of processing are: singe to warp thread, mercerization finish, and employing gas singeing machine of singing, with single mercerized cotton yarn through mouth of singing, temperature controls at 960 ~ 1000 DEG C, speeds control is at 700 ~ 800r/min, and carry out processing process to warp thread and make the quilt cover feel that obtains finer and smoother, surface gloss is better.
Detailed description of the invention
Describe embodiments of the present invention in detail below with reference to specific embodiment, to the present invention, how application technology means solve technical problem whereby, and the implementation procedure reaching technique effect can fully understand and implement according to this.
If do not specialize, the conventional means that the technological means adopted in embodiment is well known to those skilled in the art, the reagent adopted and product be also can business obtain.Source, the trade name of agents useful for same and be necessary to list its constituent person, all indicate when occurring first.
Embodiments of the invention are:
Wash a preparation method for mercerized cotton quilt, comprise following treatment step: the preparation of (1) cotton core: capture textile, removal of impurities, fibre-condensing, shredding, beats pine, meticulous shredding, combing, forms single fiber layer, then by the overlapping lapping on cross lapping machine of described single layer fibre layer, form the web layer of 10 layers, then adopt liquid drugs injection to pierce through each layer of web layer, water needle head Stress control, at 70MPa, then injects glue in the aperture that liquid drugs injection pierces through, and the consumption of glue is cotton heavy by 8%, rolling, dries; (2) preparation of quilt cover: adopt pure mercerized cotton to do warp thread, bamboo fibre and polyster fibre mix with the weight ratio of 1:2 and do weft yarn, warp thread is processed, the concrete steps of processing are: singe to warp thread, mercerization finish, singe employing gas singeing machine, with single mercerized cotton yarn through mouth of singing, temperature controls at 980 DEG C, warp thread, at 700r/min, is finally become quilt cover with weft weaving by speeds control again; (3) cotton core that step (1) is obtained is filled in the obtained quilt cover of step (2), is stitched into one, namely obtain and can wash mercerized cotton quilt.
Wherein, in the present invention, water needle head Stress control is at 50 ~ 80MPa, and gassing frame temperature controls at 960 ~ 1000 DEG C, and speeds control is at 700 ~ 800r/min, and glue is cotton heavy by 5 ~ 10%, in above parameter area, all can realize object of the present invention.
The preparation method of the washed mercerized cotton quilt of invention, comprise the preparation of (1) cotton core, (2) preparation of quilt cover, (3) cotton core that step (1) is obtained is filled in the obtained quilt cover of step (2), be stitched into one, , water acupuncture manipulation is adopted to be combined with each other by multilayer cotton fiber ply in the preparation process of cotton core, tiny current are under the pressure of 50 ~ 80MPa, puncture each web layer, web layer is combined with each other, not easily scatter, and apply a certain amount of glue at the position of liquid drugs injection puncture, strengthen the bonding strength of each layer web layer, the method that the present invention adopts water acupuncture manipulation to be combined with applying glue method processes cotton core, glue used accounts for cotton heavy by 5 ~ 10%, a large amount of glue is saved than traditional applying glue method, more environmental protection, more economical.Quilt cover adopts pure mercerized cotton to do warp thread, bamboo fibre and polyster fibre mix with the weight ratio of 1:2 and do weft yarn, and warp thread is processed, the concrete steps of processing are: singe to warp thread, mercerization finish, and employing gas singeing machine of singing, with single mercerized cotton yarn through mouth of singing, temperature controls at 960 ~ 1000 DEG C, speeds control is at 700 ~ 800r/min, and carry out processing process to warp thread and make the quilt cover feel that obtains finer and smoother, surface gloss is better.
Above, be only the embodiment utilizing this origination techniques content, the modification that any those skilled in the art use this creation to do, change, all belong to the scope of the claims that this creation is advocated, and be not limited to those disclosed embodiments.
Claims (2)
1. can wash a preparation method for mercerized cotton quilt, it is characterized in that, comprise following treatment step: the preparation of (1) cotton core: capture textile, removal of impurities, fibre-condensing, shredding, beat pine, meticulous shredding, combing, form single fiber layer, then by the overlapping lapping on cross lapping machine of described single layer fibre layer, form the web layer of at least 8 layers, adopt liquid drugs injection to pierce through each layer of web layer again, water needle head Stress control, at 50 ~ 80MPa, then injects glue in the aperture that liquid drugs injection pierces through, rolling, dries; (2) preparation of quilt cover: adopt pure mercerized cotton to do warp thread, bamboo fibre and polyster fibre mix with the weight ratio of 1:2 and do weft yarn, warp thread is processed, the concrete steps of processing are: singe to warp thread, mercerization finish, singe employing gas singeing machine, with single mercerized cotton yarn through mouth of singing, temperature controls at 960 ~ 1000 DEG C, warp thread, at 700 ~ 800r/min, is finally become quilt cover with weft weaving by speeds control again; (3) cotton core that step (1) is obtained is filled in the obtained quilt cover of step (2), is stitched into one, namely obtain and can wash mercerized cotton quilt.
2. the preparation method washing mercerized cotton quilt according to claim 1, is characterized in that: the glue injected in the aperture that liquid drugs injection pierces through in step (1) is cotton heavy by 5 ~ 10%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510656297.1A CN105342234A (en) | 2015-10-12 | 2015-10-12 | Production method of washable mercerized cotton quilt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510656297.1A CN105342234A (en) | 2015-10-12 | 2015-10-12 | Production method of washable mercerized cotton quilt |
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| Publication Number | Publication Date |
|---|---|
| CN105342234A true CN105342234A (en) | 2016-02-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510656297.1A Pending CN105342234A (en) | 2015-10-12 | 2015-10-12 | Production method of washable mercerized cotton quilt |
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| Country | Link |
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| CN (1) | CN105342234A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110983626A (en) * | 2019-12-18 | 2020-04-10 | 河北祥致家纺有限公司 | Processing method of washable cotton flocculus |
| CN114808269A (en) * | 2022-05-24 | 2022-07-29 | 湖南拓福家纺有限公司 | Cotton batting processing technology for improving fluffiness of cotton fibers |
-
2015
- 2015-10-12 CN CN201510656297.1A patent/CN105342234A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110983626A (en) * | 2019-12-18 | 2020-04-10 | 河北祥致家纺有限公司 | Processing method of washable cotton flocculus |
| CN114808269A (en) * | 2022-05-24 | 2022-07-29 | 湖南拓福家纺有限公司 | Cotton batting processing technology for improving fluffiness of cotton fibers |
| CN114808269B (en) * | 2022-05-24 | 2024-02-02 | 湖南拓福家纺有限公司 | Cotton wadding processing technology for improving fluffiness of cotton fibers |
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Application publication date: 20160224 |
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