CN114808269A - Cotton batting processing technology for improving fluffiness of cotton fibers - Google Patents
Cotton batting processing technology for improving fluffiness of cotton fibers Download PDFInfo
- Publication number
- CN114808269A CN114808269A CN202210570927.3A CN202210570927A CN114808269A CN 114808269 A CN114808269 A CN 114808269A CN 202210570927 A CN202210570927 A CN 202210570927A CN 114808269 A CN114808269 A CN 114808269A
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- cotton
- padding
- improving
- fluffiness
- taper pipe
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 199
- 238000005516 engineering process Methods 0.000 title claims abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 239000003292 glue Substances 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 22
- 239000000428 dust Substances 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 11
- 229920002545 silicone oil Polymers 0.000 claims description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 9
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 9
- 241001330002 Bambuseae Species 0.000 claims description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 9
- 239000011425 bamboo Substances 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000009958 sewing Methods 0.000 claims description 4
- 239000004834 spray adhesive Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 3
- 239000011118 polyvinyl acetate Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000009461 vacuum packaging Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- SMEGJBVQLJJKKX-HOTMZDKISA-N [(2R,3S,4S,5R,6R)-5-acetyloxy-3,4,6-trihydroxyoxan-2-yl]methyl acetate Chemical compound CC(=O)OC[C@@H]1[C@H]([C@@H]([C@H]([C@@H](O1)O)OC(=O)C)O)O SMEGJBVQLJJKKX-HOTMZDKISA-N 0.000 claims description 2
- 241000446313 Lamella Species 0.000 claims 4
- 238000009434 installation Methods 0.000 claims 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 10
- 239000003921 oil Substances 0.000 abstract description 10
- 229910052710 silicon Inorganic materials 0.000 abstract description 10
- 239000010703 silicon Substances 0.000 abstract description 10
- 239000007921 spray Substances 0.000 abstract description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 abstract description 3
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 description 6
- 230000003749 cleanliness Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 208000002193 Pain Diseases 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/488—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with bonding agents
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a cotton padding processing technology for improving cotton fiber fluffiness, which comprises cotton laying, pre-needling a cotton fiber mesh structure layer, light rolling and forming, spraying cotton glue, wrapping naked cotton padding with mesh gauze or cloth sleeves, quilting and improving quality. According to the invention, hot air is filled in the cotton wadding to fully dry and keep the fibers fluffy, atomized silicon oil is introduced to uniformly spray the atomized silicon oil on the surface of the cotton fibers, and then the atomized silicon oil is further dried to fully adhere the silicon oil, soften and lubricate the fibers, so that the texture of the cotton wadding is improved, the waterproof, high and low temperature resistant and oxidation resistant performances of the cotton fibers are improved, the cotton wadding is fluffy and warm-keeping, the used cotton wadding can be exposed to the sun, and the fluffiness of the cotton fibers is convenient to recover.
Description
Technical Field
The invention relates to the technical field of cotton wadding processing, in particular to a cotton wadding processing technology for improving the fluffiness of cotton fibers.
Background
The cotton is used as raw material, and the fabric for bedding and covering is made up by using cotton as raw material and adopting the processes of cotton laying, forming, gauze and grinding, and is called cotton wadding. The cotton padding is covered with gauze, white cloth and printed cloth, and the finished product after edge covering or quilting processing is called quilt core, commonly called quilt inner bag and inner bag. The cotton wadding is directly covered with quilt cover, or sewed and formed by using the inner surface of quilt, and is called as cotton quilt (mattress).
The cotton padding is a warm-keeping article for people in daily life, a manufacturing method of manually laying cotton, sewing threads and pressing covers is adopted in the past, and the modern production is carried out by using a mechanized flow line. The cotton batting processed by the modern manufacturing process is called as the cotton batting, and the cotton batting is different from the traditional cotton batting in the manufacturing process. Traditionally, batts are laid directly from raw cotton and cotton is opened using a cotton fluffer. The modern process is to use a piny machine to open the cotton, simultaneously, to thoroughly loosen the lint cotton through oscillation, air suction and saw teeth, and then to clean the impurities and comb the opened cotton into a net-shaped flocculus through a card clothing which is denser than a carding machine. The flocculus is evenly paved by a swinging hopper, cut and formed by yarn-rotating gauze and finally ground by a grinding disc. After the cotton net is evenly laid and shaped, the cotton net is wrapped by two to three layers of gauze and then physically rolled and ground, so that the cotton and the cotton yarn are effectively stuck and pilled to form a whole. However, the fluffiness of cotton is affected by the processing mode, the warmth retention is not good, the sizes of four sides are not accurate, and the processing quality and the attractiveness are affected.
Therefore, it is necessary to develop a process for producing a batt having improved bulk properties of cotton fibers to solve the above problems.
Disclosure of Invention
The invention aims to provide a cotton padding processing technology for improving fluffiness of cotton fibers, which solves the problems of influence on fluffiness of cotton, poor warmth retention, inaccurate sizes of four sides, influence on processing quality and attractiveness in the prior art by paving cotton, pre-pricking a cotton fiber mesh structure layer, light rolling and forming, spraying viscose, wrapping naked cotton padding with mesh gauze or cloth sleeves, quilting and improving quality, and additionally arranging a protective band.
In order to achieve the above purpose, the invention provides the following technical scheme: a cotton padding processing technology for improving the fluffiness of cotton fibers comprises the following processing steps:
the method comprises the following steps: setting the processing size of the cotton padding, setting a baffle plate as a limiting mold according to the size, and paving cotton nets on the inner side of the limiting mold until the cotton nets are uniformly and orderly overlapped in the specified size and area;
step two: carrying out simple pre-needling on cotton fibers on the surface of the cotton net by using a needle machine to enable the cotton fibers on the surface to be mutually hooked and woven together, and turning over and repeating the operation to enable both sides of the cotton net to form a cotton fiber mesh structure layer with a thin surface to form a cotton batt;
step three: after the surface of the cotton padding is subjected to light physical rolling forming, precisely cutting the four sides of the cotton padding by using a cutter, then inwards turning and pressing edges of a cutting side line, and sewing the edges;
step four: spraying a layer of fog-like sprayed cotton glue on the upper surface and the lower surface of the bare cotton tire, baking to form a light pulp-cotton net-shaped layer on the surface, and wrapping the bare cotton tire with net-shaped gauze or cloth cover to simply fix or quilt the bare cotton tire;
step five: using a cotton padding improving device to improve the quality of the processed cotton padding, enabling the interior of the processed cotton padding to be fluffy, adding a fiber finishing agent and drying;
step six: and flattening the processed cotton padding, and winding and then carrying out vacuum packaging and storage.
Preferably, the process further comprises the step of additionally installing a protective belt, wherein the protective belt is distributed in a shape like a Chinese character 'mi', is made of an elastic belt, and is sewn after a fiber finishing agent is added and dried.
Preferably, the cotton wadding improving device comprises a processing platform, a movable rail frame is arranged between two sides of the processing platform and movably connected with the processing platform, first electric push rods are fixedly connected to two sides of the top of the movable rail frame, an output shaft of each first electric push rod penetrates through the top wall of the movable rail frame and is fixedly connected with a beam plate, an airtight box body is installed at the bottom of the beam plate, uniformly distributed gas distribution pipe rows are arranged in the airtight box body, a plurality of uniformly distributed extension cylinders are installed at the bottom ends of the airtight box body, a plurality of uniformly distributed gas holes are formed in the surfaces of the extension cylinders, an atomizing nozzle is arranged on one side of each extension cylinder, second electric push rods are fixedly connected to two sides of the beam plate, flat-pressing warping plates are jointly connected to the bottom ends of the second electric push rods, a plurality of first guide conical tubes are arranged on the surfaces of the flat-pressing warping plates, and second guide conical tubes are arranged on one sides of the first guide conical tubes, and first guide taper pipe and extension section of thick bamboo phase-match, second guide taper pipe and atomizer phase-match, remove rail frame top fixedly connected with air heater, the air heater output passes through gas transmission pipeline and airtight box intercommunication, air heater one side is equipped with the air pump, the air pump output passes through gas transmission pipeline and the inside gas distribution pipe row intercommunication of airtight box, and atomizer and gas distribution pipe row intercommunication.
Preferably, the activity is provided with the interception framed panel on the processing platform, the interception framed panel is placed in the cotton child outside, and intercepts framed panel width and is greater than flat-pressing wane width, processing platform one side is provided with the dust catcher, the dust catcher input extends to interception framed panel top through the pipe.
Preferably, the flat pressure wane outside sets up to the bellied circular-arc structure that makes progress, and extends a section of thick bamboo and flat pressure wane and make by stainless steel material, flat pressure wane surface is equipped with evenly distributed's small opening.
Preferably, the inner sides of the first guide taper pipe and the second guide taper pipe are respectively provided with a rubber ring gasket, and the outer diameters of the extension cylinder and the atomizing nozzle are respectively matched with the inner diameters of the rubber ring gaskets in the first guide taper pipe and the second guide taper pipe.
Preferably, the fiber finishing agent is set to be silicone oil, the silicone oil is heated and atomized, and then the silicone oil is introduced into the input end of the air pump.
Preferably, the cotton spray adhesive is a modified polyvinyl acetate cotton spray adhesive.
In the technical scheme, the invention provides the following technical effects and advantages:
1. the method comprises the steps of paving cotton, pre-pricking a cotton fiber mesh structure layer, performing light rolling forming, spraying cotton glue, wrapping and quilting bare cotton padding with mesh gauze or cloth covers, and performing quality improvement operation, wherein hot air is filled in the cotton padding, the fiber is fully dried and kept fluffy, atomized silicon oil is introduced to be uniformly sprayed on the surface of the cotton fiber, and then the cotton padding is further dried to fully adhere the silicon oil, soften and lubricate the fiber, so that the texture of the cotton padding is improved, the water resistance, high and low temperature resistance and oxidation resistance of the cotton fiber are improved, the cotton padding is fluffy and warm-keeping, the cotton padding after use can be exposed to the sun, and the fluffy property of the cotton fiber is convenient to recover;
2. the intercepting frame plate shields the cotton padding, fiber particles and dust which are easy to fly are blown up when air is sprayed on the extension cylinder, and are collected under the action of a dust collector, so that the cleanliness of the cotton padding is improved, and the cleanness of a workshop is guaranteed;
3. through stinging cotton fiber network structure layer in advance and spraying the form to cotton child both sides and spouting the cotton-wadded glue, the physics is rolled into the postforming and is cuted, carry out the enstrophe blank pressing to the cutting sideline afterwards, and sew up the edge, improve pleasing to the eye degree, avoid running the cotton, and the thickness homogeneity of cotton child has been improved, in the use, it is cold-proof effectual, guarantee that long-time use back performance does not reduce, add the protection band of sewing up after fibre finishing agent and the drying, the protection band of rice word can make the cotton child keep the resilience force, reduce its in use's deformation, the life of extension cotton child.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of the portion A of FIG. 1 according to the present invention;
FIG. 3 is a partial perspective view of the flat saw of the present invention;
fig. 4 is a partial perspective view of the extension cylinder of the present invention.
Description of reference numerals:
the device comprises a processing platform 1, a moving rail frame 2, a first electric push rod 3, a beam plate 4, an airtight box 5, an extension cylinder 6, an air hole 7, an atomizing nozzle 8, a second electric push rod 9, a flat pressing warped plate 10, a first guide taper pipe 11, a second guide taper pipe 12, a hot air blower 13, an air pump 14, an intercepting frame plate 15 and a dust collector 16.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
The invention provides a cotton wadding processing technology for improving the fluffiness of cotton fibers, which is shown in figures 1-4 and comprises the following processing steps:
the method comprises the following steps: setting the processing size of the cotton padding, setting a baffle plate as a limiting mould according to the size, laying a cotton net on the inner side of the limiting mould until the cotton net is uniform and orderly and is overlapped in a specified size and area, wherein the laying thickness can be selected according to the requirement, and when the cotton net is laid, the cotton fibers are flicked to be distributed in a dispersing way, and the cotton fibers are mutually crossed and hooked while the thickness is uniform;
step two: the cotton fibers on the surface of the cotton net are simply pre-needled by using a needle machine, so that the cotton fibers on the surface are mutually hooked and woven, and the operation is turned over and repeated, so that a thin-surface cotton fiber mesh structure layer is formed on both sides of the cotton net, a cotton batt is formed, the fluffiness of the middle cotton fibers is released to the maximum extent, the cotton batt can also be integrated, the movement of the cotton batt fibers is limited, the problem of cotton leakage is avoided, the flatness and the friction force of the cotton batt are also improved, and the cotton batt is convenient to be matched with gauze or a cloth sleeve;
step three: after the light physical rolling molding is carried out on the surface of the cotton padding, the four sides of the cotton padding are accurately cut by a cutter, the cotton padding is convenient to further operate and process after being cut orderly, the attractiveness is improved, the cotton padding is convenient to match with a quilt cover, then, the cut side lines are turned inwards and pressed, the edges are sewn, cotton leakage is avoided, the thickness uniformity of the cotton padding is improved, the warm-keeping effect is good when the cotton padding is used, and the performance is not reduced after the cotton padding is used for a long time;
step four: spraying a layer of mist-shaped sprayed cotton glue on the upper surface and the lower surface of the bare cotton tire, setting the sprayed cotton glue as a modified polyvinyl acetate sprayed cotton adhesive, baking to form a light pulp wadding net-shaped layer on the surface, and wrapping the bare cotton tire with net-shaped gauze or cloth cover to simply fix or quilt the bare cotton tire;
step five: the processed cotton wadding is improved in quality by using a cotton wadding improvement device, the processed cotton wadding is fluffy, and is dried after a fiber finishing agent is added, the fiber finishing agent is set to be silicone oil, and silicone oil atomized molecules can be quickly dried and attached to the cotton fiber after hot air treatment, so that the effects of softening and lubricating the fiber are achieved, the texture of the cotton wadding is improved, the waterproof, high and low temperature resistant and oxidation resistant performances of the cotton fiber are improved, the cotton wadding is fluffy and warm, the used cotton wadding can be exposed to the sun, and the fluffiness of the cotton fiber is convenient to recover;
step six: and flattening the processed cotton padding, and winding and then carrying out vacuum packaging and storage.
Furthermore, in the technical scheme, the process further comprises the step of additionally installing a protective belt, wherein the protective belt is distributed in a shape like a Chinese character 'mi', the protective belt is made of an elastic belt, the protective belt is sewn after a fiber finishing agent is added and dried, and the Chinese character 'mi' protective belt can enable the cotton batting to keep resilience and reduce deformation of the batting in use.
Further, in the above technical solution, the cotton wadding improving device includes a processing platform 1, a movable rail frame 2 is arranged between two sides of the processing platform 1, the movable rail frame 2 is movably connected with the processing platform 1, two sides of the top of the movable rail frame 2 are fixedly connected with first electric push rods 3, output shafts of the first electric push rods 3 penetrate through the top wall of the movable rail frame 2 and are fixedly connected with a beam plate 4, the bottom of the beam plate 4 is provided with an airtight box body 5, gas distribution pipe rows are uniformly distributed in the airtight box body 5, the bottom of the airtight box body 5 is provided with a plurality of uniformly distributed extension cylinders 6, the surface of each extension cylinder 6 is provided with a plurality of uniformly distributed air holes 7, one side of each extension cylinder 6 is provided with an atomizing nozzle 8, two sides of the beam plate 4 are fixedly connected with second electric push rods 9, and the bottom ends of the plurality of the second electric push rods 9 are commonly connected with a flat-pressing wane 10, the surface of the flat-pressing seesaw 10 is provided with a plurality of first guiding taper pipes 11, one side of each first guiding taper pipe 11 is provided with a second guiding taper pipe 12, the first guiding taper pipe 11 is matched with the extending cylinder 6, the second guiding taper pipe 12 is matched with the atomizing spray head 8, the top of the movable rail frame 2 is fixedly connected with a hot air blower 13, the output end of the hot air blower 13 is communicated with the airtight box body 5 through an air transmission pipeline, one side of the hot air blower 13 is provided with an air pump 14, the output end of the air pump 14 is communicated with the air distribution pipe row in the airtight box body 5 through the air transmission pipeline, the atomizing spray head 8 is communicated with the air distribution pipe row, the cotton tire is placed on the processing platform 1, the position of the processing platform 1 is adjusted, then the output shaft of the first electric push rod 3 is controlled to push the beam plate 4 to drive the airtight box body 5 to move downwards, and the flat-pressing seesaw 10 connected with the flat-pressing seesaw is attached to the upper surface of the cotton tire by matching with the second electric push rod 9, make first guide taper pipe 11 and second guide taper pipe 12 wear to establish inside getting into the child to extend a section of thick bamboo 6 and atomizer 8 and pass first guide taper pipe 11 and second guide taper pipe 12 and get into inside the child, hot-blast machine 13 blows out hot-blast and fill in inside the child, makes it fully dry and keep the fibre fluffy, later starts air pump 14, makes it let in atomizing silicon oil and evenly spray on cotton fiber surface, later further dry makes silicon oil fully adhere to.
Further, in the above technical scheme, processing platform 1 is last to be provided with interception framed bent 15 in the activity, interception framed bent 15 places in the cotton child outside, and interception framed bent 15 width is greater than flat pressure wane 10 width, processing platform 1 one side is provided with dust catcher 16, dust catcher 16 input extends to interception framed bent 15 top through the pipe, and interception framed bent 15 shelters from the cotton child, blows the easy flying fiber particle and the dust when extending section of thick bamboo 6 and go up the air-blast, and collects under the effect of dust catcher 16, improves the cleanliness of cotton child, also guarantees the clean and tidy clean of workshop.
Further, in above-mentioned technical scheme, the concora crush wane 10 outside sets up to the bellied circular-arc structure that makes progress, and extends a section of thick bamboo 6 and concora crush wane 10 and make by stainless steel material, concora crush wane 10 surface is equipped with evenly distributed's small opening, and concora crush wane 10 has the effect of flattening the extension child, and the difficult adhesion fibre in its surface, convenient to process and use.
Further, in above-mentioned technical scheme, first guide taper pipe 11 and second guide taper pipe 12 inboard all are equipped with the rubber ring pad, extend a section of thick bamboo 6 and 8 external diameters of atomizer respectively with the rubber ring pad internal diameter phase-match in first guide taper pipe 11 and the second guide taper pipe 12, the rubber ring pad can scrape extend a section of thick bamboo 6 and 8 surfaces of atomizer, avoids its surface to adhere to cotton fiber, reduces the possibility of jam.
Furthermore, in the above technical scheme, the silicone oil is heated and atomized, and then the silicone oil is introduced into the input end of the air pump 14, so that the silicone oil is uniformly attached to the cotton fiber, and the drying is rapid.
The working principle of the invention is as follows:
referring to the attached drawings 1-4 of the specification, the processing of the cotton padding comprises cotton laying, pre-needling a cotton fiber mesh structure layer, light rolling and forming, spraying cotton glue, wrapping bare cotton padding with mesh gauze or a cloth cover, quilting and improving the quality of bare cotton padding;
placing the cotton wadding on a processing platform 1, moving the position of the processing platform 1, adjusting to a processing area to be fixed, enabling a processing part to be positioned above the cotton wadding, then controlling an output shaft of a first electric push rod 3 to push a beam plate 4 to drive an airtight box body 5 to move downwards, matching with a second electric push rod 9 to enable a flat pressure warped plate 10 connected with the beam plate to be attached to the upper surface of the cotton wadding, enabling a first guide conical pipe 11 and a second guide conical pipe 12 to penetrate into the cotton wadding by downward pressure, enabling an extension cylinder 6 and an atomizing nozzle 8 to penetrate through the first guide conical pipe 11 and the second guide conical pipe 12 to enter into the cotton wadding, enabling hot air blown out by a hot air heater 13 through an air conveying pipeline and an air conveying pipeline to be sprayed out from an air hole 7 on the surface of the extension cylinder 6, enabling the hot air to be fully filled into the cotton wadding, fully drying and keeping fibers fluffy, then closing the hot air heater 13 and starting an air pump 14 to enable the hot air to be introduced into atomizing nozzle 8 to be discharged under the guidance of the air conveying pipeline and the air distributing pipeline, uniformly spraying the silicon oil on the surface of cotton fiber, further drying to fully adhere the silicon oil, shielding the cotton padding by the intercepting frame plate 15 during processing, blowing away fiber particles and dust which are easy to fly when air is sprayed on the extension cylinder 6, and collecting the fiber particles and the dust under the action of a dust collector 16, so that the cleanliness of the cotton padding is improved, and the cleanliness of a workshop is also ensured;
the cotton batting keeps resilience force by additionally arranging the protective belt in a shape like a Chinese character 'mi', and the deformation of the cotton batting in use is reduced.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (8)
1. A cotton padding processing technology for improving the fluffiness of cotton fibers is characterized by comprising the following steps: the processing steps are as follows:
the method comprises the following steps: setting the processing size of the cotton padding, setting a baffle plate as a limiting mold according to the size, and paving cotton nets on the inner side of the limiting mold until the cotton nets are uniformly and orderly overlapped in the specified size and area;
step two: carrying out simple pre-needling on cotton fibers on the surface of the cotton net by using a needle machine to enable the cotton fibers on the surface to be mutually hooked and woven together, and overturning and repeating the operation to enable two sides of the cotton net to form a cotton fiber net-shaped structure layer with a thin surface so as to form a cotton batt;
step three: after the surface of the cotton padding is subjected to light physical rolling forming, precisely cutting the four sides of the cotton padding by using a cutter, then inwards turning and pressing edges of a cutting side line, and sewing the edges;
step four: spraying a layer of fog-like sprayed cotton glue on the upper surface and the lower surface of the bare cotton tire, baking to form a light pulp-cotton net-shaped layer on the surface, and wrapping the bare cotton tire with net-shaped gauze or cloth cover to simply fix or quilt the bare cotton tire;
step five: using a cotton padding improving device to improve the quality of the processed cotton padding, enabling the interior of the processed cotton padding to be fluffy, adding a fiber finishing agent and drying;
step six: and flattening the processed cotton padding, and winding and then carrying out vacuum packaging and storage.
2. The process for processing batting to improve the fluffiness of cotton fibers according to claim 1, wherein the process comprises the following steps: the process also comprises the additional installation of a protective belt, wherein the protective belt is distributed in a shape like a Chinese character 'mi', is made of an elastic belt, and is sewn after a fiber finishing agent is added and dried.
3. The process for processing batting to improve the fluffiness of cotton fibers according to claim 1, wherein the process comprises the following steps: the cotton wadding improving device comprises a processing platform (1), a movable rail frame (2) is arranged between two sides of the processing platform (1), the movable rail frame (2) is movably connected with the processing platform (1), first electric push rods (3) are fixedly connected with two sides of the top of the movable rail frame (2), output shafts of the first electric push rods (3) penetrate through the top wall of the movable rail frame (2) and are fixedly connected with beam plates (4), airtight boxes (5) are installed at the bottoms of the beam plates (4), air distributing pipe banks which are uniformly distributed are arranged inside the airtight boxes (5), a plurality of uniformly distributed extension cylinders (6) are installed at the bottom ends of the airtight boxes (5), a plurality of uniformly distributed air holes (7) are formed in the surfaces of the extension cylinders (6), atomizing nozzles (8) are arranged on one sides of the extension cylinders (6), and second electric push rods (9) are fixedly connected with two sides of the beam plates (4), it is a plurality of second electric putter (9) bottom is connected with concora crush wane (10) jointly, concora crush wane (10) surface is equipped with a plurality of first guide taper pipes (11), first guide taper pipe (11) one side is equipped with second guide taper pipe (12), and first guide taper pipe (11) and an extension section of thick bamboo (6) phase-match, second guide taper pipe (12) and atomizer (8) phase-match, remove rail frame (2) top fixedly connected with air heater (13), air heater (13) output passes through gas transmission pipeline and airtight box (5) intercommunication, air heater (13) one side is equipped with air pump (14), air pump (14) output passes through gas transmission pipeline and airtight box (5) inside branch gas bank of tubes intercommunication, and atomizer (8) and branch gas bank of tubes intercommunication.
4. A process for manufacturing a batt for improving the bulkiness of cotton fibers according to claim 3, wherein: processing platform (1) is gone up the activity and is provided with interception framed lamella (15), interception framed lamella (15) are placed in the cotton child outside, and interception framed lamella (15) width is greater than flat-pressing wane (10) width, processing platform (1) one side is provided with dust catcher (16), dust catcher (16) input extends to interception framed lamella (15) top through the pipe.
5. A process for manufacturing a batt for improving the bulkiness of cotton fibers according to claim 3, wherein: the flat pressure wane (10) outside sets up to the bellied circular-arc structure that makes progress, and extends a section of thick bamboo (6) and flat pressure wane (10) and make by stainless steel material, flat pressure wane (10) surface is equipped with evenly distributed's small opening.
6. A process for manufacturing a batt for improving the bulkiness of cotton fibers according to claim 3, wherein: the inner sides of the first guide taper pipe (11) and the second guide taper pipe (12) are respectively provided with a rubber ring gasket, and the outer diameters of the extension cylinder (6) and the atomizing nozzle (8) are respectively matched with the inner diameters of the rubber ring gaskets in the first guide taper pipe (11) and the second guide taper pipe (12).
7. A process for manufacturing a batt for improving the bulkiness of cotton fibers according to claim 3, wherein: the fiber finishing agent is set to be silicone oil, the silicone oil is heated and atomized, and then the fiber finishing agent is introduced into the input end of the air pump (14).
8. The process for processing batting to improve the fluffiness of cotton fibers according to claim 1, wherein the process comprises the following steps: the cotton spray adhesive is a modified polyvinyl acetate cotton spray adhesive.
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| CN202210570927.3A CN114808269B (en) | 2022-05-24 | 2022-05-24 | Cotton wadding processing technology for improving fluffiness of cotton fibers |
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| CN202210570927.3A CN114808269B (en) | 2022-05-24 | 2022-05-24 | Cotton wadding processing technology for improving fluffiness of cotton fibers |
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| CN114808269B (en) | 2024-02-02 |
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