CN105336561B - Plasma etching apparatus - Google Patents

Plasma etching apparatus Download PDF

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Publication number
CN105336561B
CN105336561B CN201410345048.6A CN201410345048A CN105336561B CN 105336561 B CN105336561 B CN 105336561B CN 201410345048 A CN201410345048 A CN 201410345048A CN 105336561 B CN105336561 B CN 105336561B
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China
Prior art keywords
ring
cover member
substrate
shaped cover
type curtain
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CN105336561A (en
Inventor
杨俊�
李俊良
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Medium and Micro Semiconductor Equipment (Shanghai) Co., Ltd.
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Advanced Micro Fabrication Equipment Inc Shanghai
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Priority to TW103143954A priority patent/TWI570802B/en
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Abstract

Deep trench pattern etching processing procedure and plasma etching apparatus without pattern etching processing procedure in situ can be performed the invention discloses a kind of, including reaction chamber, it has the electrostatic chuck and the moveable ring-type curtain-shaped cover member located at substrate peripheral side and above substrate of clamping substrate;For driving the driver element and control unit that ring-type curtain-shaped cover member moves in vertical direction.In pending deep trench pattern etching processing procedure, control unit control driver element driving ring-type curtain-shaped cover member is located remotely from the first position of substrate, and in the pending processing procedure without pattern etching, control unit control driver element driving ring-type curtain-shaped cover member is positioned generally proximate the second place of substrate.The present invention can be effectively improved the pattern control of high aspect ratio structure pattern etching and the uniformity without pattern etching.

Description

Plasma etching apparatus
Technical field
The present invention relates to semiconductor processing equipment, more particularly to a kind of plasma etching apparatus.
Background technology
With the raising and the reduction of element line width of integrated circuit integrated level, plasma etching (Plasma Etching) Technique has obtained extremely wide application.Plasma etch process is by the reaction chamber of plasma etching apparatus Electrode is configured, is supplied to using etching gas as reacting gas in reaction chamber, is being reacted using radio frequency is applied on electrode The plasma of reacting gas is formed in chamber, the dry of etching is completed by atomic group, ion for being generated by the plasma etc. Method etching technics.
In recent years, using plasma etch process formation high aspect ratio structure, such as TSV silicon holes technology, just increasingly Widely paid attention to and studied.The formation of high aspect ratio structure, typically using pattern etching processing procedure in crystal column surface shape Into patterned photoresist as mask layer, plasma is then produced with suitable reacting gas and used not by mask The etching area of layer protection, so as to etch deep trench.As a rule, after deep trench is etched, it is also possible to can perform not Need being ultimately formed without pattern etching (blanket etching) processing procedure to the deep trench formed be thinned for mask layer The high aspect ratio structure of desired depth.However, in without pattern etching processing procedure, fringe region and middle area due to wafer Domain etch rate is different, and the etch rate of fringe region is fast, and this will cause each high aspect ratio structure in the range of whole wafer to carve The inconsistent of depth, top characteristic size and bottom characteristic size is lost, and then influences product yield.And if dividing in different chamber Not carry out high aspect ratio structure pattern etching and without pattern etching, the reduction of process efficiency and the increase of cost can be caused again.
To solve the above problems, a shield ring is set in wafer periphery in the prior art, to reduce fringe region plasma The bombardment of body, so that etching homogeneity when improving no pattern etching.As shown in figure 1, plasma etching apparatus includes reaction Chamber 10, wherein introducing has etching gas as reacting gas;The top of reaction chamber 10 is provided with reacting gas spray head 11, Wherein include Top electrode 15;The bottom of reaction chamber 10 is provided with the electrostatic chuck 12 for clamping pending substrate W, is provided with There is the bottom electrode 16 relative with Top electrode 15.Radio frequency source RF is applied on bottom electrode 16, between Top electrode 15 and bottom electrode 16 Rf electric field is formed, to etching gas ionization generation plasma.Focusing ring 13 is around substrate W, its top surface and substrate W Either flush, the plasma for restraining substrate W surface.Shield ring 14 is set around focusing ring periphery, for sheltering or A part of plasma of substrate peripheral region is covered so that the density of substrate edge part plasma reduces, so as to reduce wafer The etch rate of 30 edges.
Although however, the etching that can be improved using shield ring in no pattern etching processing procedure in the range of whole substrate is uniform Property, but shield ring also have impact on the plasma density of fringe region simultaneously, and deep trench in pattern etching processing procedure can be caused to cut open again Face pattern control is not good.
It is, therefore, desirable to provide a kind of plasma etching apparatus can improve simultaneously high aspect ratio structure pattern control and Uniformity without pattern etching.
The content of the invention
It is a primary object of the present invention to overcome the defect of prior art there is provided one kind in situ can perform pattern etching and The etching homogeneity of each etching processing procedure and the plasma etching apparatus of etch topography are not influenceed without pattern etching processing procedure and.
To reach above-mentioned purpose, the present invention provides a kind of plasma etching apparatus, and deep trench figure is performed for original position Etch processing procedure and without pattern etching processing procedure, it includes reaction chamber, its have for clamp the electrostatic chuck of pending substrate with And moveable ring-type curtain-shaped cover member, ring-type curtain-shaped cover member is located at the substrate peripheral side and positioned at the top of the substrate;Drive Moving cell, for driving the ring-type curtain-shaped cover member to move in vertical direction;And control unit, with the driver element phase Even, it controls the driver element to drive the ring-type curtain-shaped cover member positioning in the pending deep trench pattern etching processing procedure In the first position away from the substrate, control the driver element driving described in the pending processing procedure without pattern etching Ring-type curtain-shaped cover member is positioned generally proximate the second place of the substrate.
It is preferred that, the reaction chamber also includes the focusing ring around the substrate, and the focusing ring covers positioned at ring-type Below part.
It is preferred that, the reaction chamber also includes the cover ring around the focusing ring, and the cover ring is located at the ring Below shape curtain-shaped cover member and its upper surface is concordant with the upper surface of the focusing ring.
It is preferred that, the ring-type curtain-shaped cover member is shield ring or gas guide ring.
It is preferred that, the inner peripheral surface of the shield ring is the taper surface extended radially outwardly from up to down.
It is preferred that, the cross sectional shape of the gas guide ring is rectangle.
It is preferred that, when the ring-type curtain-shaped cover member is positioned at the second place, its lower surface and the substrate upper surface Distance be 1~2mm.
It is preferred that, when the shield ring is positioned at the first position, the distance of its lower surface and the substrate upper surface For 15~30mm;When the gas guide ring is positioned at the first position, the distance of its lower surface and the substrate upper surface For 30~60mm.
It is preferred that, the ring-type curtain-shaped cover member in the horizontal direction from the edge of the substrate extend radially inwardly -5mm~ 5mm。
It is preferred that, the upper surface of the focusing ring and the cover ring protrudes from 1~2mm of upper surface of the substrate.
It is preferred that, when the ring-type curtain-shaped cover member is positioned at the second place, its lower surface fits in the focusing ring With the upper surface of the cover ring.
It is preferred that, the material of the shield ring is selected from quartz or ceramics, and the material of the gas guide ring is selected from aluminium.
Present invention also offers a kind of lithographic method of the above-mentioned plasma etching apparatus of application, the lithographic method includes Original position performs deep trench pattern etching processing procedure and without pattern etching processing procedure, and it comprises the following steps:By the ring-type curtain-shaped cover member Position to the first position;Carry out the deep trench pattern etching processing procedure;The ring-type curtain-shaped cover member is positioned to described Two positions;And carry out described without pattern etching processing procedure.
Compared to prior art, plasma etching apparatus of the invention is utilized in deep trench pattern etching processing procedure and without figure Liftable ring-type curtain-shaped cover member is respectively positioned in the diverse location in reaction chamber in shape etching processing procedure, two kinds of quarters can be achieved The execution in situ of processing procedure is lost, while the homogeneity and etch topography of the etch rate in each etching processing procedure are maintained, Improve process efficiency and product yield.
Brief description of the drawings
Fig. 1 is the structural representation of plasma etching apparatus in the prior art;
Fig. 2 a carry out structural representation during without pattern etching for the plasma etching apparatus of one embodiment of the invention;
Structure when Fig. 2 b carry out high aspect ratio structure etching for the plasma etching apparatus of one embodiment of the invention is shown It is intended to;
Fig. 3 is the structural representation of the plasma etching apparatus of another embodiment of the present invention;
Fig. 4 is the schematic flow sheet of the lithographic method of application one embodiment of the invention plasma etching apparatus.
Embodiment
To make present disclosure more clear understandable, below in conjunction with Figure of description, present disclosure is made into one Walk explanation.Certainly the invention is not limited in the specific embodiment, the general replacement known to those skilled in the art Cover within the scope of the present invention.
Fig. 2 and Fig. 3 show the different embodiments of the plasma treatment appts of the present invention, and plasma of the invention is carved In erosion device can in situ (in-situ) perform the deep trench pattern etching processing procedure for forming high aspect ratio structure and carved without figure Lose processing procedure, it should be appreciated that what plasma etching apparatus was merely exemplary, it can include less or more composition member Part, or the arrangement of the element may be to that indicated in the drawings identical or different.
Embodiment 1
Fig. 2 a and Fig. 2 b are referred to, it show the structural representation of the present embodiment plasma etching apparatus.Plasma Body etching device includes reaction chamber 20, and the top of reaction chamber 20 is provided with reacting gas spray head 21, reacting gas spray First 21 include Top electrode, and the bottom of reaction chamber 20 is provided with the electrostatic chuck 22 for clamping pending substrate W, electrostatic chuck 22 In be provided with the bottom electrode relative with Top electrode.Radio frequency source RF applies on the bottom electrode, to form rf electric field to etching gas Ionization generation plasma.Liftable ring-type curtain-shaped cover member 23 is provided with substrate peripheral side.As illustrated, ring-type curtain-shaped cover member 23 are positioned at substrate W surface by support bar 24 in a non-contact manner.Support bar 24 is preferably along ring-type shielding portion The circumference of part 23 is uniformly distributed as three, and its one end is fixedly connected with ring-type curtain-shaped cover member 23, other end connection driver element 25. In the present embodiment, driver element 25 is located at the bottom of reaction chamber 20, and it can be comprising equipment such as motor, cylinders, for making support Bar 24 and ring-type curtain-shaped cover member 23 are lifted in vertical direction so that ring-type curtain-shaped cover member 23 is close to or away from substrate W.Positioned at reaction The control unit 26 of exterior thereto is connected with driver element 25, and it sends accordingly according to the etching processing procedure carried out in reaction chamber Control signal is to driver element 25 to carry out the descending operation of ring-type curtain-shaped cover member 23.Specifically, treated when in reaction chamber 20 When carrying out deep trench pattern etching processing procedure, control unit 26, which sends the first control signal, makes the drive link of driver element 25 band rotating ring Shape curtain-shaped cover member 23 is positioned to the first position away from substrate W, then carries out deep trench pattern etching.Due to ring-type curtain-shaped cover member 23 away from substrate surface, and the plasma density in pattern etching near substrate W surface is not easily susceptible to ring-type curtain-shaped cover member 23 Influence, the section pattern for the deep trench that substrate W fringe regions are etched ensured.And when pending in reaction chamber 20 Without pattern etching processing procedure during depth to adjust formed deep trench, control unit 26, which sends the second control signal, makes driving list First 25 drive links drive ring-type curtain-shaped cover member 23 to position to the second place close to substrate W, and no pattern etching is then performed again. Due to the adjacent substrate surface of ring-type curtain-shaped cover member 23, blocking portion point Plasma contact substrate periphery, so as to reduce substrate edge The etch rate at place, it is ensured that the etching homogeneity of whole substrate surface, and then it is deep to improve the etching of each high aspect ratio structure The homogeneity of degree, top characteristic size and bottom characteristic size.
In the present embodiment, ring-type curtain-shaped cover member 23 is the shield ring that the insulating materials such as ceramics or quartz is made (shadow ring), when carrying out dropping to the second place by driver element 25 without pattern etching shield ring 23, its lower surface position 1~2mm above the substrate, when carrying out pattern etching shield ring 23 and rising to first position by driver element 25, under it Surface is located at 15~30mm above substrate.The inner peripheral surface of shield ring 23 is the taper surface extended radially outwardly from up to down, Thus a protuberance is formed on top.The distance of the protuberance in the horizontal direction with substrate edge is within the scope of ± 5mm.When During in without pattern etching processing procedure, the design of this sloped shoulders is appropriate weaken reach the shielded shaded areas of ring 23 etc. Gas ions so that the etching speed of substrate W central areas and fringe region is suitable.
Please continue to refer to Fig. 2 a and Fig. 2 b, in the present embodiment, focusing ring 27 and cover ring 28 are also included in reaction chamber. Focusing ring 27 and cover ring 28 are respectively positioned on the lower section of shield ring 23.Focusing ring 27 is concordant with the upper surface of cover ring 28, slightly beyond Pending substrate W top surface, generally 1~2mm.Therefore, it can be mounted directly on when shield ring 23 is in the second place poly- The upper surface of burnt ring 27 and cover ring 28.Wherein, focusing ring 27 is located at pending substrate W outer circumferential side, and it is used in substrate W weeks The environment that a relative closure is provided is enclosed, constrains plasma to improve the homogeneity of substrate surface plasma.Cover ring 28 Set around focusing ring 27.By the top surface of electrostatic chuck is to be focused ring 27 and cover ring 28 is covered all the time, in erosion Quarter process particularly shield ring 23 rise deep trench pattern etching processing procedure in, electrostatic chuck top surface article on plasma can be reduced The degree of exposure of the reactive materials of body or the plasma, protects electrostatic chuck from loss.Focusing ring 27 and cover ring 28 It can be formed using insulating materials such as ceramics or quartz.Further, since shield ring 23 fits in focusing ring 27 and cover ring 28 It that is to say in the second place, position more convenient and reliable during upper surface.
Embodiment 2
Fig. 3 is the structural representation of another embodiment of plasma etching apparatus provided by the present invention, and its feature is can Mobile ring-type curtain-shaped cover member 23 is gas guide ring.Gas guide ring 23 is by support bar 24 non-contactly located at substrate W's Surface.Support bar 24 is preferably uniformly distributed as three along the circumference of gas guide ring 23, its one end and gas guide ring 23 are fixedly connected, other end connection driver element 25.Driver element 25 receives the signal driving support bar from control unit 26 Gas guide ring 23 is driven to move in vertical direction.Miscellaneous part in plasma etching apparatus, such as electrostatic chuck 22, gas Body spray head 21, control unit 26 and driver element 25 etc. all can refer to previous embodiment setting.
Reacting gas in the bootable reaction chamber 20 of gas guide ring 23 itself improves air flow method, in addition the present embodiment Middle gas guide ring can also correspond to deep trench pattern etching and the different etching processing procedure without pattern etching is moved in vertical direction.When When will carry out deep trench pattern etching processing procedure, control unit 26 sends the first control signal to driver element 25, driver element 25 Driving gas guide ring 23 is positioned to first position, the lower surface of gas guide ring 23 be located at 30mm above substrate~ 60mm.When that will carry out without pattern etching processing procedure, control unit 26 sends the second control signal to driver element 25, driver element 25 driving gas guide rings 23 are positioned to the second place, and gas guide ring lower surface is located at 1~2mm above substrate.Gas The cross sectional shape of guide ring 23 can be rectangle, and material is, for example, aluminium.Gas guide ring is in the horizontal direction from the edge footpath of substrate To-the 5mm that extends internally~5mm.
In the present embodiment, focusing ring 27 and cover ring 28 are may also comprise in the reaction chamber 20 of plasma etching apparatus. Focusing ring 27 and cover ring 28 be respectively positioned on the lower section of gas guide ring 23 and when gas guide ring 23 drops to the second place still On the surface that focusing ring 27 and cover ring 28 can be mounted directly on.Focusing ring 27 is concordant with the upper surface of cover ring 28, slightly protrudes In pending substrate W 1~2mm of top surface.The setting of focusing ring 27 and cover ring 28 can refer to previous embodiment.
It should be noted that for the plasma etching apparatus of the present invention, ring-type curtain-shaped cover member can be according to without figure Etch the requirement of substrate etching homogeneity in processing procedure and use variously-shaped, dimensional parameters, or be made up of different materials.
Referring next to Fig. 4, it show performs deep trench figure using the plasma etching apparatus original position of the present invention Shape is etched and the schematic flow sheet without pattern etching processing procedure, and it can be specifically included:
Step 41, ring-type curtain-shaped cover member positioned to first position;
In the step, control unit sends the first control signal to driver element so that driver element driving ring-type masking Part rises to first position away from substrate surface.
Step 42, progress deep trench pattern etching processing procedure;
In the step, using patterned photoresist as hard mask is etched, formed with conventional plasma etch technique Deep groove structure.
Step 43, ring-type curtain-shaped cover member positioned to the second place;
In the step, control unit sends the second control signal to driver element so that driver element driving ring-type masking Part drops to the second place and adjacent substrate surface.
Step 44, progress are without pattern etching processing procedure.
In the step, hard masking film is not used, is carried out plasma etching, the depth of deep groove structure is reached institute's phase The depth of prestige.
In summary, plasma etching apparatus of the invention, is carved using in deep trench pattern etching processing procedure and without figure The diverse location that liftable ring-type curtain-shaped cover member is positioned in reaction chamber in erosion processing procedure, can be achieved two kinds and etches processing procedure Original position is performed, while the homogeneity and etch topography of the etch rate in each etching processing procedure are maintained, improves work Skill efficiency and product yield.
Although the present invention is disclosed as above with preferred embodiment, right many embodiments are illustrated only for the purposes of explanation , the present invention is not limited to, those skilled in the art can make without departing from the spirit and scope of the present invention Some changes and retouching, the protection domain that the present invention is advocated should be to be defined described in claims.

Claims (11)

1. a kind of plasma etching apparatus, deep trench pattern etching processing procedure is performed and without pattern etching processing procedure for original position, its It is characterised by, the plasma etching apparatus includes:
Reaction chamber, it has:
Electrostatic chuck for clamping pending substrate;
Moveable ring-type curtain-shaped cover member, located at the substrate peripheral side and positioned at the top of the substrate;
Driver element, for driving the ring-type curtain-shaped cover member to move in vertical direction;And
Control unit, is connected with the driver element, and it controls the drive in the pending deep trench pattern etching processing procedure The moving cell driving ring-type curtain-shaped cover member is located remotely from the first position of the substrate, pending described without pattern etching The second place for controlling the driver element to drive the ring-type curtain-shaped cover member to be positioned generally proximate the substrate during processing procedure;
Wherein described ring-type curtain-shaped cover member is shield ring or gas guide ring;
When the ring-type curtain-shaped cover member is that shield ring, the shield ring are positioned at the first position, its lower surface with it is described The distance of substrate upper surface is 15~30mm;When the ring-type curtain-shaped cover member is gas guide ring, gas guide ring positioning When the first position, the distance of its lower surface and the substrate upper surface is 30~60mm.
2. plasma etching apparatus according to claim 1, it is characterised in that the reaction chamber is also included around institute The focusing ring of substrate is stated, the focusing ring is located at below ring-type curtain-shaped cover member.
3. plasma etching apparatus according to claim 2, it is characterised in that the reaction chamber is also included around institute State the cover ring of focusing ring, the cover ring is located at the upper of below the ring-type curtain-shaped cover member and its upper surface and the focusing ring Flush.
4. plasma etching apparatus according to claim 1, it is characterised in that the inner peripheral surface of the shield ring is from upper The taper surface extended radially outwardly downwards.
5. plasma etching apparatus according to claim 1, it is characterised in that the cross sectional shape of the gas guide ring For rectangle.
6. plasma etching apparatus according to claim 1, it is characterised in that the ring-type curtain-shaped cover member is positioned at institute When stating the second place, the distance of its lower surface and the substrate upper surface is 1~2mm.
7. plasma etching apparatus according to claim 6, it is characterised in that the ring-type curtain-shaped cover member is in level side Upwards -5mm~5mm is extended radially inwardly from the edge of the substrate.
8. plasma etching apparatus according to claim 3, it is characterised in that the focusing ring and the cover ring Upper surface protrudes from 1~2mm of upper surface of the substrate.
9. plasma etching apparatus according to claim 8, it is characterised in that the ring-type curtain-shaped cover member is positioned at institute When stating the second place, its lower surface fits in the upper surface of the focusing ring and the cover ring.
10. plasma etching apparatus according to claim 1, it is characterised in that the material of the shield ring is selected from stone English or ceramics, the material of the gas guide ring are selected from aluminium.
11. a kind of lithographic method of plasma etching apparatus of application as described in any one of claim 1 to 10, the etching Method includes execution deep trench pattern etching processing procedure in situ and without pattern etching processing procedure, and it comprises the following steps:
The ring-type curtain-shaped cover member is positioned to the first position;
Carry out the deep trench pattern etching processing procedure;
The ring-type curtain-shaped cover member is positioned to the second place;And
Carry out described without pattern etching processing procedure.
CN201410345048.6A 2014-07-18 2014-07-18 Plasma etching apparatus Active CN105336561B (en)

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CN201410345048.6A CN105336561B (en) 2014-07-18 2014-07-18 Plasma etching apparatus
TW103143954A TWI570802B (en) 2014-07-18 2014-12-16 Electrolytic etching device

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Address after: 201201 No. 188 Taihua Road, Jinqiao Export Processing Zone, Pudong New Area, Shanghai

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