CN105333980B - Tempered glass surface stress measurement instrument - Google Patents

Tempered glass surface stress measurement instrument Download PDF

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Publication number
CN105333980B
CN105333980B CN201510844432.5A CN201510844432A CN105333980B CN 105333980 B CN105333980 B CN 105333980B CN 201510844432 A CN201510844432 A CN 201510844432A CN 105333980 B CN105333980 B CN 105333980B
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China
Prior art keywords
light source
light
refractive prism
refracting prisms
prism
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CN201510844432.5A
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CN105333980A (en
Inventor
孙晓敏
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Suzhou PTC Optical Instrument Co Ltd
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Suzhou PTC Optical Instrument Co Ltd
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Priority to CN201510844432.5A priority Critical patent/CN105333980B/en
Publication of CN105333980A publication Critical patent/CN105333980A/en
Priority to JP2018536327A priority patent/JP2018534589A/en
Priority to PCT/CN2016/101161 priority patent/WO2017054773A1/en
Priority to US15/763,455 priority patent/US11060930B2/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/24Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet

Abstract

The present invention relates to stress detection devices, more particularly to a kind of tempered glass surface stress measurement instrument, including light source, photorefractive element, imaging unit, photorefractive element is located at the light emitting direction of light source, for placing glass to be measured, the light that light source issues enters imaging unit after photorefractive element reflects and is imaged, it is characterized in that, the photorefractive element is that first refractive prism and the second refracting prisms are provided with along optical path direction, the imaging unit includes lens group, polarising means and imaging sensor, the front end of lens group is located at the anaclasis direction of the second refracting prisms, the rear end of lens group is equipped with polarising means, the rear end of polarising means is equipped with imaging sensor.Since the light that light source issues is coupled into the second refracting prisms along this part light that inside glass is propagated after the total reflection of first refractive prism, the brightness of image that thus imaging unit receives does not decay, contrast between bright fringes and dark fringe is high, striped sharpness of border, improves measurement accuracy.

Description

Tempered glass surface stress measurement instrument
Technical field
The present invention relates to stress detection device more particularly to a kind of tempered glass surface stress measurement instrument.
Background technique
It is known that tempered glass is also known as strengthened glass, it is a kind of prestressed glass, usually using chemically or physically Method forms compression in glass surface, and glass bears to offset surface layer pressure first when external force, so that bearing capacity is improved, Thus tempered glass is widely used in the fields such as building doors and windows, glass curtain wall, electronic instrument.Although the glass handled by tempering Due to generating stress to improve its bearing capacity, but this stress is usually extremely non-uniform, can reduce tempered glass system The mechanical strength and thermal stability of product, influence the safe handling of glassware, can even occur to reveal phenomenon when serious.Especially With flourishing for touch-control industry, the specification requirement of touch-control product itself is also increasingly stringent, since touch panel is by outside Applying pressure goes the function mode for carrying out inductive component to reach using effect, therefore the mechanical compressive resistance of product is major factory The important specification and index of quotient.For optical glass, the presence of larger stress has also seriously affected optical clarity and at image quality Amount.Thus, for the service performance for guaranteeing tempered glass article, the stress of tempered glass will be controlled within the specified scope, this will It asks and the surface stress of tempered glass is detected.
Common tempered glass surface stress instrument includes light source, refracting prisms, eyepiece, industrial camera, folding currently on the market The light direction of the launch that prism is located at light source is penetrated, one end of eyepiece is located at the anaclasis direction of refracting prisms, and the other end connects work Industry camera, using this stress gauge detect tempered glass surface stress when, by glass to be measured be placed on prism surface make prism with It fits, and the light that light source issues is incident on refracting prisms, is totally reflected in the contact surface of refracting prisms and glass to be measured. Since tempered glass surface is there are stress, be incident on glass surface total reflection light can be generated under the action of stressor layers it is two-fold It penetrates, forms the two mutually perpendicular light beams in beam polarization direction, which is known by being converted into after eyepiece, industrial camera Other two groups striped column bright, dark fringe is alternate pass through the position in two groups of striped column of comparison between corresponding bright fringes or dark fringe Set the stress that corresponding relationship calculates glass surface.However, when measuring tempered glass surface stress using existing stress gauge, although light Available interference fringe image after the light that source issues is totally reflected through the contact surface of refracting prisms and glass to be measured, still Since the light for having part to meet waveguide mode after total reflection is emitted after surface layer of glass to be measured constraint from glass end face, outgoing The brightness of image decaying that the loss of this part luminous energy causes industrial camera to receive, brightness of image decaying cause bright fringes and dark fringe Between contrast be lower, striped obscure boundary is clear.Moreover, the filaments of sun in the interference fringe image that existing stress gauge obtains when measuring Line is thinner, and when image procossing can automatically select the corresponding relationship in two groups of stripeds column of comparison between corresponding dark fringe, to count Calculate the stress on tempered glass surface.Since the contrast between dark fringe and bright fringes is low, and dark fringe obscure boundary is clear, figure As just can not accurately obtain the corresponding relationship in two groups of striped column between corresponding dark fringe when processing, existing stress gauge is caused to measure Error is big, and measurement accuracy is low.
Summary of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, provide that a kind of measurement error is small, measurement accuracy is high Tempered glass surface stress measurement instrument.
The present invention solves technical solution used by above-mentioned the deficiencies in the prior art:
A kind of tempered glass surface stress measurement instrument, including light source, photorefractive element, imaging unit, photorefractive element position In the light emitting direction of light source, for placing glass to be measured, the light that light source issues enters imaging unit after photorefractive element reflects Imaging, which is characterized in that the photorefractive element is that first refractive prism and the second refracting prisms are provided with along optical path direction, The imaging unit includes lens group, polarising means and imaging sensor, and the front end of lens group is located at the second refracting prisms Anaclasis direction, the rear end of lens group are equipped with polarising means, and the rear end of polarising means is equipped with imaging sensor.
First refractive prism and the second refracting prisms of the present invention are isoceles triangle prism, and the master that light source issues Waist of the light perpendicular to first refractive prism.
First refractive prism of the present invention is identical as the size on the second refracting prisms bottom edge, and first refractive prism bottom The sum of the size on side and the size on the second refracting prisms bottom edge are less than or equal to the size of glass to be measured.
First refractive prism and the second refracting prisms of the present invention connect setting.
Light source of the present invention is the monochromatic source that wavelength is 500-900nm range.
Convergent lens is provided between light source of the present invention and first refractive prism, the light that light source issues is concentrated Mirror is incident on first refractive prism after assembling, and the distance between light source, convergent lens and first refractive prism meet first-order theory Formula.
It is provided with band pass filter in optical path between light source and imaging sensor of the present invention, band pass filter Half-peak breadth≤3nm.
It is additionally provided with attenuator in optical path between light source and imaging sensor of the present invention, can according to need to light Line power is adjusted.
Polarising means of the present invention is spliced by the mutually perpendicular polarizing film in two panels polarization direction.
Imaging sensor of the present invention can be one of CCD or CMOS, be also possible to based on CCD's or CMOS Industrial camera.
The invention has the advantages that since the photorefractive element of stress detector of the present invention is provided with along optical path direction First refractive prism and the second refracting prisms, glass to be measured are placed on first refractive prism and the second refracting prisms, light source The light of transmitting is incident on after first refractive prism, is totally reflected in first refractive prism and the contact surface of glass to be measured, In there is part to meet the total reflection light of waveguide mode by after surface layer of glass to be measured constraint, propagated along inside glass.Due to along optical path Direction is additionally provided with the second refracting prisms, this part total reflection light propagated along inside glass is coupled into the second refracting edge Mirror, after the outgoing of the second refracting prisms, the imaging unit for entering the second refracting prisms rear end is imaged.Due to passing through first It is not spread out of in glass end face to glass after refracting prisms in this part total reflection light that inside glass is propagated, but by coupling It closes and is received after entering the second refracting prisms by imaging unit, thus the brightness of image that imaging unit receives does not decay, bright wisp Contrast between line and dark fringe is high, striped sharpness of border.Since the image that imaging unit receives is by passing through the first folding It being generated after penetrating prism in this part of total reflection light interference that inside glass is propagated, bright fringes is thinner in interference fringe image, The corresponding relationship in two groups of striped column between corresponding bright fringes can be automatically selected when image procossing, since bright fringes is than more visible, And the contrast between bright fringes and dark fringe is high, thus corresponding bright wisp in two groups of striped column can be accurately obtained when image procossing Corresponding relationship between line reduces measurement error so that accuracy computation goes out glass surface stress, improves measurement accuracy.Make For preferred embodiment, first refractive prism and the second refracting prisms of the present invention are isoceles triangle prism, and light source issues Chief ray perpendicular to first refractive prism waist, since first refractive prism and the second refracting prisms are isoceles triangle rib Mirror, thus will be emitted in a manner of perpendicular to the second refracting prisms waist perpendicular to the chief ray of first refractive prism waist, key light Line is vertically incident and is emitted, and substantially reduces luminous energy loss, improves measurement accuracy.Due to first refractive prism and the second folding The size for penetrating prism bottom edge is identical, and the size on first refractive prism bottom edge and the sum of the size on the second refracting prisms bottom edge are less than Or the size equal to glass to be measured, this part total reflection light propagated along inside glass to be measured can be all coupled to the second folding Prism is penetrated, light is avoided and is emitted to outside glass from glass end face and luminous energy is caused to be lost, improve measurement accuracy.First refractive Prism connects setting with the second refracting prisms, can be further improved the measurement accuracy of stress detector of the present invention.
Detailed description of the invention
A kind of structural schematic diagram and a kind of embodiment schematic diagram of the Fig. 1 for stress detector of the present invention.
Fig. 2 is another structural schematic diagram and a kind of preferred embodiment schematic diagram of stress detector of the present invention.
Fig. 3 is the interference fringe image obtained when being measured using existing glass strain instrument.
Fig. 4 is the interference fringe image obtained when being measured using stress detector of the present invention.
Specific embodiment
It is described below for disclosing the present invention so that those skilled in the art can be realized the present invention.It is excellent in being described below Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.It defines in the following description Basic principle of the invention can be applied to other embodiments, deformation scheme, improvement project, equivalent program and do not carry on the back Other technologies scheme from the spirit and scope of the present invention.
Embodiment one
Fig. 1 shows a kind of example structure schematic diagram of stress detector of the present invention.As shown in Figure 1, the present embodiment institute The tempered glass surface stress measurement instrument stated, including light source 10, photorefractive element, imaging unit, photorefractive element are located at light source Light emitting direction, for placing glass 70 to be measured, the light of light source transmitting enters imaging unit after refracting element reflects and is imaged.By It is that first refractive prism 20 and the second folding are provided with along optical path direction that Fig. 1, which can be seen that photorefractive element described in the present embodiment, Prism 30 is penetrated, the imaging unit includes lens group 40, polarising means 50 and imaging sensor 60, the front end position of lens group 40 In the anaclasis direction of the second refracting prisms 30, the rear end of lens group 40 connects polarising means 50, and polarising means is for will be from the The light ingredient of two refracting prisms outgoing be separated into the vibration parallel with the contact surface of the second refracting prisms relative to glass to be measured and Two kinds of light ingredients of vertical vibration, both light ingredients are significantly identified as two groups bright, dark fringe is alternate striped column.Polarization The rear end of device 50 is equipped with imaging sensor 60.For the ease of imaging sensor 60 receive clear image, the second refracting prisms 30, The distance between lens group 40 and imaging sensor 60 meet Gaussian optics formula, it may be assumed thatWherein, d2It is saturating The distance between microscope group and imaging sensor, d1For the distance between the second refracting prisms and lens group, f is the coke of lens group Away from.
The glass handled through tempering can generate stressor layers on its surface, be incident on the total reflection light of glass surface in its stress Birefringent, the light beams that beam polarization direction is orthogonal and the direction of propagation is different of formation two, the two-beam can be generated under the action of layer Beam is converted by imaging unit and is arranged convenient for two groups of stripeds bright, that dark fringe is alternate of identification, and two groups of striped column of comparison are passed through In corresponding relationship between corresponding bright fringes or dark fringe calculate the stress on tempered glass surface.But issued due to light source Light has part to meet the total reflection light of waveguide mode by glass after refracting prisms and glass contact face to be measured are totally reflected It propagates to glass end face along inside glass after the constraint of surface layer to be emitted, this part luminous energy loss of outgoing causes imaging unit to receive Brightness of image decaying, brightness of image decaying causes the contrast between bright fringes and dark fringe to be lower, as shown in figure 3, and Dark fringe is thinner in the interference fringe image that imaging unit obtains, and when image procossing can automatically select in two groups of stripeds column of comparison Corresponding relationship between corresponding dark fringe, since striped obscure boundary is clear between dark fringe and bright fringes, especially dark fringe Obscure boundary is clear, and when image procossing is difficult to accurately obtain the corresponding relationship in two groups of stripeds column between corresponding dark fringe, causes to survey Accuracy of measurement is low.In this regard, stress detector of the present invention is provided with first refractive prism and the second refracting prisms along optical path direction, along glass This part total reflection light of glass internal communication is coupled into the second refracting prisms, after the outgoing of the second refracting prisms, enters The imaging unit of second refracting prisms rear end is imaged.Due to after first refractive prism inside glass propagate this portion Divide total reflection light not spread out of in glass end face to glass, but is coupled into after the second refracting prisms by imaging unit It receives, thus the brightness of image that imaging unit receives does not decay, the contrast between bright fringes and dark fringe is high, meanwhile, Since the image that imaging unit receives is this part total reflection by propagating after first refractive prism in inside glass The interference of light generates, and bright fringes is thinner in interference fringe image, as shown in figure 4, can automatically select two groups of stripeds when image procossing Corresponding relationship in column between corresponding bright fringes, since the boundary of bright fringes is very clear, and between bright fringes and dark fringe Contrast is high, thus the corresponding relationship in two groups of striped column between corresponding bright fringes can be accurately obtained when image procossing, thus Glass surface stress is accurately calculated, measurement error is reduced, improves measurement accuracy.
Embodiment two
Fig. 2 shows a kind of preferred embodiments of stress detector of the present invention.Stress detector as shown in Figure 2, including Light source 10, first refractive prism 20, the second refracting prisms 30, lens group 40, polarising means 50 and imaging sensor 60, first For placing glass 70 to be measured, the front end of lens group 40 is located at the second refracting prisms 30 for refracting prisms 20 and the second refracting prisms 30 Anaclasis direction, the rear end of lens group 40 are equipped with polarising means 50, and the rear end of polarising means 50 is equipped with imaging sensor 60.As Preferred embodiment, first refractive prism 20 described in the present embodiment and the second refracting prisms 30 are isoceles triangle prism, And the chief ray that issues of light source 10 is perpendicular to the waist of first refractive prism 20, thus perpendicular to the chief ray of first refractive prism waist It will be emitted in a manner of perpendicular to the second refracting prisms waist, chief ray is vertically incident and is emitted, and substantially reduces luminous energy damage Consumption, improves measurement accuracy.In the present embodiment, first refractive prism 20 is identical as the size on 30 bottom edge of the second refracting prisms, and The sum of the size on first refractive prism bottom edge and the size on the second refracting prisms bottom edge are less than or equal to the size of glass 70 to be measured, Thus the can be all coupled in this part total reflection light that inside glass is propagated after the total reflection of first refractive prism Two refracting prisms 30 avoid light and are emitted to outside glass from glass end face and luminous energy is caused to be lost, improve measurement accuracy.From Fig. 2 can be seen that first refractive prism 20 and connect with the second refracting prisms 30 setting, can be further improved stress of the present invention and surveys Measure the measurement accuracy of instrument.
Light source 10 in the present embodiment is to launch the monochromatic light source with central wavelength, can exclude other waves The influence of long light, to obtain clearly interference fringe image.Preferred center wavelength is 500-900nm range in the present embodiment Monochromatic source.Since the light that light source issues is diverging light, in order to which the light for emitting light source is farthest incident on first refractive Prism 20 is provided with convergent lens 11 in the present embodiment between light source 10 and first refractive prism 20, the light warp that light source issues Convergent lens 11 assemble after be incident on first refractive prism, between light source 10, convergent lens 11 and first refractive prism 20 away from From meeting Gaussian optics formula, it may be assumed thatWherein, d4For the distance between convergent lens and first refractive prism, f0For the focal length of convergent lens, d3For the distance between light source and convergent lens.In order to easy to operate, measuring instrument of the present invention is also set It is equipped with the lens carrier 14 for installing convergent lens 11, lens carrier is supported by the first support plate, the second support plate and third Plate is constituted, wherein convergent lens is installed in the first support plate, the angle of the second support plate and the first support plate is 90 °, third branch Fagging and the angle of the second support plate are 120 °, and when use places third support plate in a manner of perpendicular to workbench, light source 10 light issued are incident on first refractive prism 20 after the convergent lens in the first support plate is assembled.To issue light source For chief ray perpendicular to the emitting edge of first refractive prism, the first support plate of lens carrier 14 is in that the direction parallel with emitting edge is set It sets, thus first refractive prism is equilateral triangle prism at this time, in order to make the chief ray perpendicular to first refractive prism incidence side It is emitted in a manner of being emitted side perpendicular to the second refracting prisms, the second refracting prisms are also equilateral triangle prism.Due to the first folding It penetrates prism and the second refracting prisms is equilateral triangle prism, improve the integrated level of stress gauge of the present invention, make apparatus of the present invention It takes up space smaller, it is structurally reasonable, it is easy-to-use.
Light source of the present invention may not be monochromatic source, in this regard, can be between light source and imaging sensor Setting band pass filter, which is filtered the light that light source is launched, in optical path makes monochromatic light.Certainly, even if light source is single Band pass filter can also be arranged in the optical path between light source and imaging sensor in color light source, to the light of light source transmitting into one Step purification, makes the narrower monochromatic light of half-peak breadth.In the present embodiment, it is provided in the optical path between light source and convergent lens Band pass filter 12, half-peak breadth≤3nm of band pass filter 12.In optical path between the present embodiment light source and imaging sensor also Equipped with attenuator 13, user can be according to the actual situation adjusted light intensity.
Polarising means of the present invention is spliced by the mutually perpendicular polarizing film in two panels polarization direction, two panels polarization Piece rear end is equipped with imaging sensor, and the imaging sensor can be one of CCD or CMOS, is also possible to based on CCD Or the industrial camera of CMOS.In the present embodiment, imaging sensor is the industrial camera 61 based on CCD, is used for photoelectric conversion, will Bright, dark fringe the optical signal conversion received is digital signal.
Preferably, imaging sensor 60 described in the present embodiment can also connect data processing as needed Unit 80, data processing unit 80 realize the real-time acquisition to glass surface stress to be measured according to the input signal of imaging sensor And analysis, complete the accurate detection of tempered glass surface stress.The data processing unit 80 can be with data processing software General purpose computer or dedicated data processor.
When detecting tempered glass surface stress using stress detector of the present invention, first according to the size selection of glass to be measured Suitable first refractive prism and the second refracting prisms, first refractive prism and the second refracting prisms for isoceles triangle prism when It waits, the measurement accuracy of stress detector of the present invention is higher.When the bottom edge size of first refractive prism and the bottom of the second refracting prisms Side size is identical, and the sum of size be less than or equal to glass to be measured size when, measurement accuracy is further improved.It will be to be measured Glass is placed on first refractive prism and the second refracting prisms, keeps first refractive prism and the bottom edge of the second refracting prisms complete It is in contact with glass to be measured, contact surface can drip a small amount of REFRACTIVE LIQUID so as to glass to be measured and first refractive prism and the second refracting edge Mirror preferably fits, to improve measurement accuracy.Light source is adjusted, preferably makes light source with chief ray perpendicular to first refractive prism The angle of emitting edge is arranged, and the light that light source issues is totally reflected in first refractive prism and the contact surface of glass to be measured, wherein When the total reflection light that a part meets waveguide mode is propagated at the second refracting prisms after being fettered by surface layer of glass along inside glass, The second refracting prisms are coupled into, after the outgoing of the second prism, the imaging unit of the second refracting prisms rear end is entered, is imaged Lens group in unit is to the polarising means for being incident on rear end after the light progress appropriate adjustment received, by the light of polarising means Significantly be identified as two groups are bright, dark fringe is alternate striped column, imaging sensor by the striped between the bright, dark phase received arrange into After row photoelectric conversion, obtained electric signal is input to the accurate survey that data processing unit completes final tempering glass surface stress Amount.
It should be understood by those skilled in the art that foregoing description and the embodiment of the present invention shown in the drawings are only used as illustrating And it is not intended to limit the present invention.The purpose of the present invention has been fully and effectively achieved.Function and structural principle of the invention exists It shows and illustrates in embodiment, under without departing from the principle, embodiments of the present invention can have any deformation or modification.

Claims (6)

1. a kind of tempered glass surface stress measurement instrument, including light source, photorefractive element, imaging unit, photorefractive element are located at The light emitting direction of light source, for placing glass to be measured, the light that light source issues enter after photorefractive element reflects imaging unit at Picture, which is characterized in that the photorefractive element is that first refractive prism and the second refracting prisms are provided with along optical path direction, institute The imaging unit stated includes lens group, polarising means and imaging sensor, and the front end of lens group is located at the light of the second refracting prisms Refractive direction, the rear end of lens group are equipped with polarising means, and the rear end of polarising means is equipped with imaging sensor, the first refractive Prism and the second refracting prisms are isoceles triangle prism, and the chief ray that issues of light source is perpendicular to the waist of first refractive prism, The first refractive prism is identical as the size on the second refracting prisms bottom edge, and the size and second on first refractive prism bottom edge The sum of the size on refracting prisms bottom edge is less than or equal to the size of glass to be measured, the first refractive prism and the second refracting edge Mirror connects setting, is provided with band pass filter in the optical path between the light source and imaging sensor, and the half of band pass filter Peak width≤3nm.
2. tempered glass surface stress measurement instrument according to claim 1, which is characterized in that the light source is that wavelength is The monochromatic source of 500-900nm range.
3. tempered glass surface stress measurement instrument according to claim 1, which is characterized in that the light source and the first folding It penetrates and is provided with convergent lens between prism, the concentrated lens of light that light source issues are incident on first refractive prism after assembling, light source, The distance between convergent lens and first refractive prism meet Gaussian optics formula.
4. tempered glass surface stress measurement instrument according to claim 1, which is characterized in that the light source and image passes It is additionally provided with attenuator in optical path between sensor, light intensity is adjusted as needed.
5. tempered glass surface stress measurement instrument according to claim 1, which is characterized in that the polarising means is by two The mutually perpendicular polarizing film in piece polarization direction is spliced.
6. tempered glass surface stress measurement instrument according to claim 1, which is characterized in that the imaging sensor is One of CCD or CMOS.
CN201510844432.5A 2015-09-30 2015-11-27 Tempered glass surface stress measurement instrument Active CN105333980B (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201510844432.5A CN105333980B (en) 2015-11-27 2015-11-27 Tempered glass surface stress measurement instrument
JP2018536327A JP2018534589A (en) 2015-09-30 2016-09-30 Glass surface stress meter and multi-tempered glass surface stress meter
PCT/CN2016/101161 WO2017054773A1 (en) 2015-09-30 2016-09-30 Glass surface stressmeter and repeatedly tempered glass surface stressmeter
US15/763,455 US11060930B2 (en) 2015-09-30 2016-09-30 Glass surface stress meter and multiple-tempered glass surface stress meter

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CN201510844432.5A CN105333980B (en) 2015-11-27 2015-11-27 Tempered glass surface stress measurement instrument

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CN105758566B (en) * 2016-04-11 2024-02-02 北京杰福科技有限公司 Glass surface stress meter
CN106324730A (en) * 2016-09-18 2017-01-11 北京杰福科技有限公司 Prism and glass surface stress test device
CN106839983B (en) * 2017-03-06 2024-01-02 苏州精创光学仪器有限公司 Stress quadratic element detects all-in-one
CN111637956B (en) * 2020-05-25 2021-11-16 湖北交投智能检测股份有限公司 Bridge span monitoring system and monitoring method based on polarized light

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