CN105332164A - 汽车地毯的生产方法 - Google Patents

汽车地毯的生产方法 Download PDF

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Publication number
CN105332164A
CN105332164A CN201510612535.9A CN201510612535A CN105332164A CN 105332164 A CN105332164 A CN 105332164A CN 201510612535 A CN201510612535 A CN 201510612535A CN 105332164 A CN105332164 A CN 105332164A
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production
production method
water
nozzle
acupuncture
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Inventor
施梦婷
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Suzhou Changsheng Nonwoven Technology Co Ltd
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Suzhou Changsheng Nonwoven Technology Co Ltd
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Priority to CN201510612535.9A priority Critical patent/CN105332164A/zh
Publication of CN105332164A publication Critical patent/CN105332164A/zh
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N3/00Arrangements or adaptations of other passenger fittings, not otherwise provided for
    • B60N3/04Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
    • B60N3/042Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets of carpets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Transportation (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种汽车地毯的生产方法,针刺生产线上,在针刺线开松纤维处加装喷嘴,将油剂和水通过一定比例混合经加压,或直接用水加压,由喷嘴喷到纤维上。在背胶生产线成卷处增加裁片装置,产品背胶后不打卷直接进行裁片。本发明汽车地毯的生产方法,可以延长刺针和毛刷的寿命,改善起绒均匀度,喷水改善VOC性能,减少生产流程,减少产品生产时间,减少人工成本。

Description

汽车地毯的生产方法
技术领域
本发明涉及汽车地毯的生产方法。
背景技术
汽车地毯针刺生产线生产,原工艺流程是由纤维开松混合后、经梳理、针刺或再起绒,由于针刺生产时刺针在刺的过程中纤维对刺针磨损较大,起绒产品纤维磨损刺针减少刺针寿命。起绒产品由于刺针摩擦阻力大,刺针温度升高对毛刷损伤较大。
另外,汽车地毯背胶产品,需要裁片,原工艺流程是背胶后打卷,然后再裁片。需要另花时间单独裁片,需要增加人员,增加成本,还另需中转场地,减少场地利用率。
发明内容
本发明的目的在于提供一种汽车地毯的生产方法,可以延长刺针和毛刷的寿命,改善起绒均匀度,喷水改善VOC性能,减少生产流程,减少产品生产时间,减少人工成本。
为实现上述目的,本发明的技术方案是设计一种汽车地毯的生产方法,针刺生产线上,在针刺线开松纤维处加装喷嘴,将油剂和水通过一定比例混合经加压,或直接用水加压,由喷嘴喷到纤维上。
优选的,在背胶生产线成卷处增加裁片装置,产品背胶后不打卷直接进行裁片。
本发明的优点和有益效果在于:提供一种汽车地毯的生产方法,可以延长刺针和毛刷的寿命,改善起绒均匀度,喷水改善VOC性能,减少生产流程,减少产品生产时间,减少人工成本。
针刺生产线加装喷嘴,可减少纤维对刺针的磨损,纤维顺滑减少针刺阻力,降低刺针温度,减少刺针和毛刷损伤,延长刺针和毛刷的寿命,改善起绒均匀度,喷水改善VOC性能。
产品背胶后直接裁片可缩短生产流程,可直接出成品,不需要另安排人员裁片,减少人员,不需要中转场地,减少生产流程,减少产品生产时间,减少人工成本。
具体实施方式
下面结合实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
本发明具体实施的技术方案是:
一种汽车地毯的生产方法,针刺生产线上,在针刺线开松纤维处加装喷嘴,将油剂和水通过一定比例混合经加压,或直接用水加压,由喷嘴喷到纤维上。
在背胶生产线成卷处增加裁片装置,产品背胶后不打卷直接进行裁片。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (2)

1.汽车地毯的生产方法,其特征在于,针刺生产线上,在针刺线开松纤维处加装喷嘴,将油剂和水通过一定比例混合经加压,或直接用水加压,由喷嘴喷到纤维上。
2.根据权利要求1所述的汽车地毯的生产方法,其特征在于,在背胶生产线成卷处增加裁片装置,产品背胶后不打卷直接进行裁片。
CN201510612535.9A 2015-09-23 2015-09-23 汽车地毯的生产方法 Pending CN105332164A (zh)

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Publications (1)

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CN105332164A true CN105332164A (zh) 2016-02-17

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102197950A (zh) * 2011-03-18 2011-09-28 亿安(厦门)无纺布有限公司 涤纶印花无纺地毯及其制造方法
CN102885565A (zh) * 2012-10-17 2013-01-23 安徽南澳地毯有限公司 针刺地毯制造工艺
CN203546242U (zh) * 2013-11-21 2014-04-16 山东省永信非织造材料有限公司 开松机的喷雾加湿装置
CN104149675A (zh) * 2014-08-05 2014-11-19 昆山同昌汽车新材料有限公司 采用sebs树脂的汽车行李箱防滑地毯其制造方法
CN104175931A (zh) * 2014-07-24 2014-12-03 江苏中联地毯有限公司 汽车内饰地毯及其制造方法
CN203995842U (zh) * 2014-08-15 2014-12-10 海南华福汽车零部件制造有限公司 汽车地毯通用生产线

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102197950A (zh) * 2011-03-18 2011-09-28 亿安(厦门)无纺布有限公司 涤纶印花无纺地毯及其制造方法
CN102885565A (zh) * 2012-10-17 2013-01-23 安徽南澳地毯有限公司 针刺地毯制造工艺
CN203546242U (zh) * 2013-11-21 2014-04-16 山东省永信非织造材料有限公司 开松机的喷雾加湿装置
CN104175931A (zh) * 2014-07-24 2014-12-03 江苏中联地毯有限公司 汽车内饰地毯及其制造方法
CN104149675A (zh) * 2014-08-05 2014-11-19 昆山同昌汽车新材料有限公司 采用sebs树脂的汽车行李箱防滑地毯其制造方法
CN203995842U (zh) * 2014-08-15 2014-12-10 海南华福汽车零部件制造有限公司 汽车地毯通用生产线

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Application publication date: 20160217