CN106049074A - 一种高强力革基布的生产工艺 - Google Patents

一种高强力革基布的生产工艺 Download PDF

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CN106049074A
CN106049074A CN201610450379.5A CN201610450379A CN106049074A CN 106049074 A CN106049074 A CN 106049074A CN 201610450379 A CN201610450379 A CN 201610450379A CN 106049074 A CN106049074 A CN 106049074A
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needling
precoat
base cloth
leather base
fabric layer
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吴锐
刘瑞芳
陈继智
唐瑞
张奇龙
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FUJIAN XINHUA Co Ltd
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Abstract

本发明公开一种高强力革基布的生产工艺，包括如下步骤：①采用缝编工艺制备获得第一面料层；②经开松、梳理、铺网、预针刺和主针刺成型出第二面料层；该主针刺含有7道针刺工艺，该预针刺和主针刺中7道针刺的针刺方向依次为①倒刺、②正刺、③倒刺、④正刺、⑤倒刺、⑥正刺、⑦倒刺、⑧正刺，其中④⑤为一组异位对刺，⑥⑦为一组异位对刺、⑧为修面针刺；③将第一面料层和第二面料层贴合在一起经过针刺工艺固结在一起，再进行烫光，烫光机的温度为上辊温度200℃，下辊温度160℃，第一面料层对应下辊进行烫光，第二面料层对应上辊进行烫光，烫光后得到高强力革基布。本发明具有断裂强力和纵横向撕裂强力高、表面光滑和硬挺度良好的特点。

Description

一种高强力革基布的生产工艺
技术领域
本发明涉及革基布领域，具体涉及的是一种高强力革基布的生产工艺，该高强力革基布具有断裂强力及纵横向撕裂强力高、爆破力高、表面光滑以及硬挺度良好的功效。
背景技术
合成革在鞋服产品和家纺产品中应用非常广泛，已成为不可缺少的主要材料之一。合成革是由革基布先经过乳胶浸渍后，再经过涂层、后整理而形成，由此合成革产品风格和特性与革基布有直接的关系。
革基布包括机织革基布和非织造革基布(包括水刺革基布和针刺革基布、超纤革基布)，其中非织造革基布以其立体结构特点和特殊的产品风格，已开发形成在高端合成革产品的应用，如：高剥革基布、超纤革基布等。
非织造革基布因原材料及加工工艺的不同而存在力学性能及外观的差异，常规的水刺法、针刺法革基布因原材料的限制，其断裂强力及撕裂强力以及布面风格均受到限制，超纤革基布制成的皮革虽然布面的细度非常接近于天然革的束状超细胶原纤维、几乎具有天然皮革的一切特性和优点，但是价格昂贵。
有鉴于此，本发明人针对上述问题深入研究，遂有本案产生。
发明内容
本发明的主要目的在于提供一种高强力革基布的生产工艺，其通过缝编非织造面料和针刺纤维材料的组合，其具有断裂强力和纵横向撕裂强力高、爆破力高、表面光滑和硬挺度良好的特点。
为了达成上述目的，本发明的解决方案是：
一种高强力革基布的生产工艺，其中，包括如下步骤：
①采用缝编工艺制备获得第一面料层；
②经开松、梳理、铺网、预针刺和主针刺成型出第二面料层；该主针刺含有7道针刺工艺，该预针刺和主针刺中7道针刺的针刺方向依次为①倒刺、②正刺、③倒刺、④正刺、⑤倒刺、⑥正刺、⑦倒刺、⑧正刺，其中④⑤为一组异位对刺，⑥⑦为一组异位对刺、⑧为修面针刺；每道针刺机的频率和针深依次为：①450-540r/min、10-11mm；②600-740r/min、8-9mm；③700-800r/min、7-8mm；④750-800r/min、5-6mm；⑤800-850r/min、5-6mm；⑥800-850r/min、5-6mm；⑦800-850r/min、4-3mm；⑧800-850r/min、3-4mm；
③将第一面料层和第二面料层贴合在一起经过针刺工艺固结在一起，再进行烫光，烫光机的温度为上辊温度200℃，下辊温度160℃，第一面料层对应下辊进行烫光，第二面料层对应上辊进行烫光，烫光后得到高强力革基布。
进一步，该第一面料层是采用30wt％-50wt％、细度为2D、长度为38-51mm的再生涤纶短纤维维和50wt％-70wt％、细度为2.5D、长度为64-76mm的涤纶短纤维维组成，该第一面料层中还包括75-100D*36-48f的DTY涤纶拉伸变形丝。
进一步，该第二面料层是采用0wt％-60wt％、细度为1.5-2.0D、长度为51-64mm的涤纶短纤维维以及40wt-100wt％、细度为2.5-3.0D、长度为51-64mm的涤纶短纤维维。
进一步，步骤③中针刺工艺是采用一道针刺，其针刺方向为倒刺，且针刺机的频率为850-900r/min、针深为2-3mm。
采用上述结构后，本发明涉及一种高强力革基布的生产工艺，其通过缝编非织造面料和针刺纤维面料的组合，应用针刺工艺成型方法一次性生产出新产品，新型的立体结构材料很好融合缝编产品及针刺产品两种风格。
与现有技术相比，本发明至少具有如下有益效果：
一、该高强力革基布的断裂强力和纵横向撕裂强力远远高于普通的针刺革基布，而且本发明还有效解决了鞋厂皮革与缝编布的“无机粘合”的问题。
二、该高强力革基布很好的融合缝编产品和针刺产品的两种风格，在做完浸渍聚氨酯树脂等后整理工艺之后具有缝编非织造布的纱线纹路，让产品具有风格的多样性。
三、由于缝编非织造面料和针刺纤维面料之间的针刺工艺，使得合成革支撑后省去了后道贴合补强布的工艺。
四、本发明整个生产过程属于物理变化，加工不存在添加任何有机物，因此具有较佳的环保性。
五、本发明涉及的高强力革基布由于纱线层的加固，还可以克服合成革低温下易脆裂的缺点。
具体实施方式
为了进一步解释本发明的技术方案，下面通过具体实施例来对本发明进行详细阐述。
本发明提供一种高强力革基布的生产工艺，其中，包括如下步骤：
①采用缝编工艺制备获得第一面料层；具体是经开松、梳理、铺网、牵伸、预针刺、棉卷和缝编成型出第一面料层；具体地，该第一面料层是采用30wt％-50wt％、细度为2D、长度为38-51mm的再生涤纶短纤维维和50wt％-70wt％、细度为2.5D、长度为64-76mm的涤纶短纤维维组成，该第一面料层中还包括75-100D*36-48f的DTY涤纶拉伸变形丝；
②将开松、梳理、铺网、预针刺和主针刺成型出第二面料层；该第二面料层是采用0wt％-60wt％、细度为1.5-2.0D、长度为51-64mm的涤纶短纤维维以及40wt-100wt％、细度为2.5-3.0D、长度为51-64mm的涤纶短纤维维；
该主针刺含有7道针刺工艺，该预针刺和主针刺中7道针刺的针刺方向依次为①倒刺、②正刺、③倒刺、④正刺、⑤倒刺、⑥正刺、⑦倒刺、⑧正刺，其中④⑤为一组异位对刺，⑥⑦为一组异位对刺、⑧为修面针刺；每道针刺机的频率和针深依次为：①450-540r/min、10-11mm；②600-740r/min、8-9mm；③700-800r/min、7-8mm；④750-800r/min、5-6mm；⑤800-850r/min、5-6mm；⑥800-850r/min、5-6mm；⑦800-850r/min、4-3mm；⑧800-850r/min、3-4mm。
③将第一面料层和第二面料层贴合在一起经过针刺工艺固结在一起，再对第一面料层和第二面料层进行烫光，得到高强力革基布。
本发明涉及的非织造材料选择上可通过合理配棉，形成材料结构色泽的多样协调性，也为制鞋工艺节省了工艺流程，可广泛应用在鞋服和箱包产品上。
在步骤①中，该缝编工艺优选采用离线法其牵伸工艺采用的是15辊(每个刺辊由钢管外圆缠绕62°牙形角的非自锁型针布组成，保证纤网不缠绕在刺辊上)的牵伸机，可以消除前道夹持式铺网机形成的网面折痕。
该第一面料层的针刺工艺中针刺方向为倒刺，针刺频率在(800-900)m/min，缝编工艺的针数有14针、14针双针、18针、18针双针、22针。
第一面料层和第二面料层在进行贴合时，该第一面料层位于上方，该第二面料层位于下方；在所有工艺设备中，其有效幅宽均大于3.5米。
步骤③中针刺工艺是采用一道针刺，其针刺方向为倒刺，且针刺机的频率为850-900r/min、针深为2-3mm。
步骤③中进行烫光时，烫光机的温度为上辊温度200℃，下辊温度160℃，第一面料层对应下辊进行烫光，第二面料层对应上辊进行烫光。
请参照如下表格，其为普通针刺革基布与该革基布的物性参数对比，其可以看出本发明之优势所在：
测试项目 普通针刺革基布 新型高强力革基布
幅宽(cm) 146 146
克重(g/m2) 360 360
厚度(mm) 1.4 1.4
爆破强(kgf/cm2) 10-15 30-40
断裂强力(N) 200-300 400-500
断裂伸长率(％) 40-60 80-90
撕裂强力(N) 50-80 120-150
上述实施例并非限定本发明的产品形态和式样，任何所属技术领域的普通技术人员对其所做的适当变化或修饰，皆应视为不脱离本发明的专利范畴。

Claims (4)

1.一种高强力革基布的生产工艺，其特征在于，包括如下步骤：
①采用缝编工艺制备获得第一面料层；
②经开松、梳理、铺网、预针刺和主针刺成型出第二面料层；该主针刺含有7道针刺工艺，该预针刺和主针刺中7道针刺的针刺方向依次为①倒刺、②正刺、③倒刺、④正刺、⑤倒刺、⑥正刺、⑦倒刺、⑧正刺，其中④⑤为一组异位对刺，⑥⑦为一组异位对刺、⑧为修面针刺；每道针刺机的频率和针深依次为：①450-540r/min、10-11mm；②600-740r/min、8-9mm；③700-800r/min、7-8mm；④750-800r/min、5-6mm；⑤800-850r/min、5-6mm；⑥800-850r/min、5-6mm；⑦800-850r/min、4-3mm；⑧800-850r/min、3-4mm；
③将第一面料层和第二面料层贴合在一起经过针刺工艺固结在一起，再进行烫光，烫光机的温度为上辊温度200℃，下辊温度160℃，第一面料层对应下辊进行烫光，第二面料层对应上辊进行烫光，烫光后得到高强力革基布。
2.如权利要求1所述的一种高强力革基布的生产工艺，其特征在于，该第一面料层是采用30wt％-50wt％、细度为2D、长度为38-51mm的再生涤纶短纤维和50wt％-70wt％、细度为2.5D、长度为64-76mm的涤纶短纤维组成，该第一面料层中还包括75-100D*36-48f的DTY涤纶拉伸变形丝。
3.如权利要求1所述的一种高强力革基布的生产工艺，其特征在于，该第二面料层是采用0wt％-60wt％、细度为1.5-2.0D、长度为51-64mm的涤纶短纤维以及40wt-100wt％、细度为2.5-3.0D、长度为51-64mm的涤纶短纤维。
4.如权利要求1所述的一种高强力革基布的生产工艺，其特征在于，步骤③中针刺工艺是采用一道针刺，其针刺方向为倒刺，且针刺机的频率为850-900r/min、针深为2-3mm。
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