Summary of the invention
Based on this, be necessary the inserter providing a kind of automaticity higher.
A kind of inserter, for the pin of material is plugged in plate, comprising:
Material docking station, described plate is positioned in described material docking station;
Pinrshape structure, described pinrshape structure comprises correction clamp assembly and shearing component; Described correction clamp assembly can clamp and correct described pin; Described shearing component can be sheared the described pin of described correction clamp assembly clamping;
Clubfoot mechanism, is arranged at below described material docking station; Described clubfoot mechanism comprise the first driving cylinder and with the described first clubfoot gas pawl driving cylinder to be connected; Described first drives cylinder that described clubfoot gas pawl can be driven to move, with the described pin bending by inserting described plate; And
Material grasping mechanism, described material grasping mechanism comprises the first driven unit, the first grabbing assembly and the second grabbing assembly; Described first grabbing assembly and described second grabbing assembly are all arranged on described first driven unit; Described first grabbing assembly and described second grabbing assembly can capture described material; Described first driven unit drives described first grabbing assembly that described material is moved to described pinrshape structure; Described first driven unit drives described second grabbing assembly that described material is moved to described material docking station from described pinrshape structure; Described material can be plugged on described plate by described second grabbing assembly.
Wherein in an embodiment, described first driven unit comprises:
First vertically drives electric cylinder, and described first grabbing assembly is installed on described first and vertically drives on electric cylinder; Described first vertically drives electric cylinder to drive described first grabbing assembly vertical motion;
Second vertically drives electric cylinder, and described second grabbing assembly is installed on described second and vertically drives on electric cylinder; Described second vertically drives electric cylinder to drive described second grabbing assembly vertical motion; And
First horizontal drive electricity cylinder, described first vertically drives electric cylinder and described second vertically to drive electric cylinder to be all installed on described first horizontal drive electricity cylinder; Described first horizontal drive electricity cylinder drives described first vertically to drive electric cylinder to move horizontally, and to drive described first grabbing assembly, described material is moved to described pinrshape structure; Described first horizontal drive electricity cylinder drives described second vertically to drive electric cylinder to move horizontally, and to drive described second grabbing assembly, described material is moved to described material docking station from described pinrshape structure.
Wherein in an embodiment, described first grabbing assembly and described second grabbing assembly all have multiple; Multiple described first grabbing assembly is all installed on described first and vertically drives on electric cylinder; Multiple described second grabbing assembly is all installed on described second and vertically drives on electric cylinder; Described material pinboard places multiple described plate, to make multiple described second grabbing assembly, grafting is carried out to multiple described plate.
Wherein in an embodiment, described inserter also comprises vibrations feed mechanism, and described vibrations feed mechanism comprises vibrating disc hopper and straight line feeder; Described vibrating disc hopper is connected with described straight line feeder; Described vibrating disc hopper can store described material, and orderly for described material is delivered to described straight line feeder; Described first grabbing assembly captures described material from described straight line feeder away from one end of described vibrating disc hopper, and described material is moved to described correction clamp assembly.
Wherein in an embodiment, described inserter also comprises plate travel mechanism, and described plate travel mechanism comprises the second driven unit and the 3rd grabbing assembly; Described 3rd grabbing assembly is installed on described second driven unit; Described 3rd grabbing assembly can capture described plate; Described second driven unit drives described 3rd grabbing assembly to move, to be positioned in described material docking station by described plate.
Wherein in an embodiment, described second driven unit comprises the second horizontal drive electricity cylinder and is installed on the vertical driving cylinder on described second horizontal drive electricity cylinder; Described second horizontal drive electricity cylinder drives described vertical driving cylinder to move horizontally; Described 3rd grabbing assembly is installed on described vertical driving cylinder; Described vertical driving cylinder can drive described 3rd grabbing assembly vertical motion.
Wherein in an embodiment, described plate travel mechanism also comprises the 4th grabbing assembly; Described 4th grabbing assembly is installed on described second driven unit; Described second driven unit can drive described 4th grabbing assembly motion; Described inserter also comprises switching mechanism, the gas pawl that described switching mechanism comprises upset cylinder and is installed on described upset cylinder; Described 4th grabbing assembly can capture the described plate being plugged with described material, and is positioned on described gas pawl; Described upset cylinder can drive described gas pawl to clamp described plate, and drives described gas pawl to rotate, to be overturn by described plate.
Wherein in an embodiment, described inserter also comprises cutting agency; After described upset cylinder is by described plate upset, described cutting agency captures described plate from described gas pawl, and drives described plate away from described switching mechanism.
Wherein in an embodiment, described inserter also comprises plate feed mechanism, the material loading board component that described plate feed mechanism comprises the 3rd driven unit and is connected with described 3rd driven unit; Described material loading board component is for carrying described plate; Described 3rd driven unit can drive described material loading board component near or away from described plate travel mechanism.
Wherein in an embodiment, described plate feed mechanism also comprises the 5th grabbing assembly and cutting plate assembly; Described 5th grabbing assembly can capture the described plate on described material loading board component, and is positioned on described cutting plate assembly; Described plate is transported to described plate travel mechanism by described cutting plate assembly, captures described plate to make described 3rd grabbing assembly.
Above-mentioned inserter has pinrshape structure, clubfoot mechanism and material grasping mechanism, can combine with production line to realize automation plug-in unit, and larger raising plug-in unit efficiency, reduces production cost.
Further, above-mentioned inserter has switching mechanism and cutting agency, and switching mechanism can, to the plate upset being plugged with material, so that cutting agency captures carry out soldering operation to next sequence, make the automaticity of production be improved.
Embodiment
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Better embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to execution mode described herein.On the contrary, provide the object of these execution modes be make to disclosure of the present invention understand more thorough comprehensively.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.Term as used herein " vertical ", " level ", "left", "right" and similar statement just for illustrative purposes, do not represent it is unique execution mode.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe concrete execution mode, is not intended to be restriction the present invention.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
Shown in composition graphs 1, Fig. 2, the inserter 10 of one embodiment of the invention, for being plugged in plate by the pin of material.Inserter 10 comprises material docking station 100, clubfoot mechanism 200, pinrshape structure 300, material grasping mechanism 400, vibrations feed mechanism 500, plate travel mechanism 600, switching mechanism 700, cutting agency 800 and plate feed mechanism 900.
Plate feed mechanism 900 is for transporting plate.Plate on plate feed mechanism 900 can capture and be positioned in material docking station 100 by plate travel mechanism 600.Vibrations feed mechanism 500 is for storing and convey materials.Material grasping mechanism 400 is arranged in material docking station 100, and is captured to pinrshape structure 300 from vibrations feed mechanism 500 by material.After pinrshape structure 300 pairs of pins are sheared, material captures in material docking station 100 by material grasping mechanism 400, and is plugged on plate by material.The pin bending of clubfoot mechanism 200 pairs of materials, is connected on plate to make material.Plate travel mechanism 600 captures the good plate of grafting, and is moved on switching mechanism 700.Plate overturns by switching mechanism 700, to make cutting agency 800 capture plate, and is transported to subsequent processing and carries out soldering operation.Above-mentioned plug-in unit operating process is automation mechanized operation, and production efficiency can be made to obtain larger raising.
Shown in composition graphs 1 to Fig. 4, specifically in the present embodiment, material docking station 100 comprises base 110 and is located at the pinboard 120 on base 110.Plate is positioned on pinboard 120.
Clubfoot mechanism 200, for the material pin bending of will insert on plate, is connected on plate to make material.Clubfoot mechanism 200 is arranged at position corresponding with plate below pinboard 120.Clubfoot mechanism 200 comprises the first driving cylinder 210 and clubfoot gas pawl 220.Clubfoot gas pawl 220 and first drives cylinder 210 to be connected.First drives cylinder 210 that clubfoot gas pawl 220 can be driven to move, with the pin bending by inserting plate.
Pinrshape structure 300 is located on base 110, and and pinboard 120 interval arrange.Pinrshape structure 300 is for shearing the pin of material.Pinrshape structure 300 comprises correction clamp assembly 310 and shearing component 320.Correct clamp assembly 310 for clamping and correcting pin.Shearing component 320 is for shearing the pin correcting clamp assembly 310 clamping.Concrete, correct clamp assembly 310 and comprise the first fixture block 311, second fixture block 312 and the second driving cylinder 313.Second drives cylinder 313 to have two.Two second drive cylinders 313 to drive the first fixture block 311 and the second fixture block 312 to move respectively, with make the first fixture block 311 with the second fixture block 312 close or away from.First fixture block 311 and the second fixture block 312 near time, the pin of material can be clamped, and pin is corrected, to make the distance on the spacing of pin and plate between jack suitable.Shearing component 320 comprises the first cutting knife 321, second cutting knife 322 and the 3rd and drives cylinder 323.First cutting knife 321, second cutting knife 322 is positioned at above the first fixture block 311 and the second fixture block 312.3rd drives cylinder 323 to drive the first cutting knife 321 and the second cutting knife 322 to move.First cutting knife 321 and the second cutting knife 322 near time, the material pin that the first fixture block 311 and the second fixture block 312 clamp can be sheared.
Material grasping mechanism 400 is located on base 110, for capturing material.Material grasping mechanism 400 comprises the first driven unit 410, first grabbing assembly 420 and the second grabbing assembly 430.First grabbing assembly 420 and the second grabbing assembly 430 are all arranged on the first driven unit 410.First grabbing assembly 420 and the second grabbing assembly 430 can capture material.First driven unit 410 drives the first grabbing assembly 420 to capture material to pinrshape structure 300.First driven unit 410 drives the second grabbing assembly 430 that material is moved to pinboard 120 from pinrshape structure 300, and is plugged on plate by material.Concrete, the first driven unit 410 comprises first and vertically drives electric cylinder 411, second vertically to drive electric cylinder 412 and the first horizontal drive electricity cylinder 413.First grabbing assembly 420 is installed on first and vertically drives on electric cylinder 411.First vertically drives electric cylinder 411 to drive the first grabbing assembly 420 vertical motion.Second grabbing assembly 430 is installed on second and vertically drives on electric cylinder 412.Second vertically drives electric cylinder 412 to drive the second grabbing assembly 430 vertical motion.First vertically drives electric cylinder 411 and second vertically to drive electric cylinder 412 to be all installed on the first horizontal drive electricity cylinder 413.First horizontal drive electricity cylinder 413 drives first vertically to drive electric cylinder 411 to move horizontally, and to drive the first grabbing assembly 420, material is moved to pinrshape structure 300.First horizontal drive electricity cylinder 413 drives second vertically to drive electric cylinder 412 to move horizontally, and to drive the second grabbing assembly 430, material is moved to pinboard 120 from pinrshape structure 300.
It is pointed out that when the first driven unit 410 drives the first grabbing assembly 420 to capture material, the material that the first driven unit 410 also drives the second grabbing assembly 430 to capture pinrshape structure 300 place pin shearing to terminate simultaneously.When material is transported to pinrshape structure 300 by the first grabbing assembly 420, material is also transported to pinboard 120 place by the second grabbing assembly 430, and is plugged in by material on dish.Wherein, the first grabbing assembly 420 and the second grabbing assembly 430 all have multiple.Multiple first grabbing assembly 420 is arranged side by side, and is all installed on the electric cylinder 411 of the first vertical driving.Multiple second grabbing assembly 430 is arranged side by side, and is all installed on the electric cylinder 412 of the second vertical driving.Multiple first grabbing assemblies 420 and multiple second grabbing assembly 430 one_to_one corresponding.Pinboard 120 places multiple plate, grafting can be carried out to multiple plate, to improve grafting efficiency to make multiple second grabbing assembly 430 simultaneously.
Specifically in the present embodiment, the first grabbing assembly 420 has two.First fixture block 311 and the second fixture block 312 are also two, and be divided into two groups formed two correct clamped positions, with clamp and correct two first grabbing assemblies 420 capture two materials.First cutting knife 321 and the second cutting knife 322 are also two, are divided into two groups to form two clipped position, to shear the pin of two materials.Second grabbing assembly 430 correspondence also have two, simultaneously can capture two materials from pinrshape structure 300.Pinboard 120 is provided with four grafting positions, and the second grabbing assembly 430 can carry out material grafting to the slotting dish of two on pinboard 120 simultaneously.After grafting release, pinboard 120 rotates, and is in plug-in position to make the slotting dish of two other non-grafting.It is pointed out that the number of above-mentioned each element is not limited only to two or four, also can be other numbers.As long as adopt the design of above-mentioned grafting scheme all to belong to invention which is intended to be protected.
Pinrshape structure 300 is also provided with discarded object magazine 330.Discarded object magazine 330 is arranged at the position near pinboard 120.When the second grabbing assembly 430 captures material to carry out grafting to plate, if corresponding pinboard 120 does not have plate, then material can be abandoned in discarded object magazine 330 by the second grabbing assembly 430, so that continue grasping movement.Correct below clamp assembly 310 and be also provided with pin disposable box (not shown), to collect the pin waste material that shearing component 320 cuts off.
Please again consult Fig. 1, specifically in the present embodiment, vibrations feed mechanism 500 comprises vibrating disc hopper 510 and straight line feeder 520.Vibrating disc hopper 510 is connected with straight line feeder 520.Vibrating disc hopper 510 can store material, and orderly for material is delivered to straight line feeder 520.First grabbing assembly 420 from straight line feeder 520 away from vibrating disc hopper 510 one end capture material, and material is moved to correct clamp assembly 310.Concrete, straight line feeder 520 is provided with transducer (not shown), to respond to material away from one end of vibrating disc hopper 510.When sensor sensing is to material, send induced signal, then the first driven unit 410 drives the first grabbing assembly 420 to capture material.
It is pointed out that vibrating disc hopper 510 and straight line feeder 520 can have multiple, to form many mass transport circuits, and then provide material for multiple first grabbing assembly 420 simultaneously.In other embodiments, shaking feed mechanism 500 also can omit or adopt other material-uploading styles to replace.
Shown in composition graphs 1, Fig. 5, specifically in the present embodiment, plate travel mechanism 600 is arranged on base 110.Plate travel mechanism 600 comprises the second driven unit 610 and the 3rd grabbing assembly the 620, three grabbing assembly 620 is installed on the second driven unit 610.3rd grabbing assembly 620 can capture plate.Second driven unit 610 drives the 3rd grabbing assembly 620 to move, to be positioned in material docking station 100 by plate.Concrete, the second driven unit 610 comprises the second horizontal drive electricity cylinder 611 and is installed on the vertical driving cylinder 612 on the second horizontal drive electricity cylinder 611.Second horizontal drive electricity cylinder 611 drives the vertical cylinder 612 that drives to move horizontally.3rd grabbing assembly 620 is installed on vertical driving on cylinder 612.Vertical driving cylinder 612 can drive the 3rd grabbing assembly 620 vertical motion.
It is pointed out that the 3rd grabbing assembly 620 has multiple, multiple 3rd grabbing assembly 620 can capture multiple plate simultaneously, and is positioned on pinboard 120 by plate.
Shown in composition graphs 1, Fig. 5 and Fig. 6, specifically in the present embodiment, plate travel mechanism 600 also comprises the 4th grabbing assembly 630.4th grabbing assembly 630 is installed on the second driven unit 610, and the second driven unit 610 can drive the 4th grabbing assembly 630 to capture from pinboard 120 plate being plugged with material.Switching mechanism 700 comprises upset cylinder 710 and is installed on the gas pawl 720 on upset cylinder 710.Plate can be positioned on gas pawl 720 by the 4th grabbing assembly 630.Upset cylinder 710 can drive gas pawl 720 to clamp plate, and band is taken offence, pawl 720 rotates, to be overturn by plate.After plate overturns by upset cylinder 710, cutting agency 800 captures plate from gas pawl 720, and drives plate away from switching mechanism 700, to enter next scolding tin operation.Plate upset can make the pin of material on plate towards suitable position, so that carry out soldering operation to pin by switching mechanism 700.
It is to be noted, when inserter 10 want the material of grafting to have multiple time, correspondence can increase material docking station 100, pinrshape structure 300, clubfoot mechanism 200, material grasping mechanism 400 and shake the number of feed mechanism 500, to realize the grafting to various materials.Now, the 4th grabbing assembly 630 can capture plate from last pinboard, and after being positioned on a pinboard, to realize the grafting of another kind of material.By increasing the number of the 4th grabbing assembly 630, the slotting dish after grafting can being terminated is positioned on switching mechanism 700.
Shown in composition graphs 1, Fig. 7, specifically in the present embodiment, plate feed mechanism 900 is arranged on base 110.The material loading board component 920 that plate feed mechanism 900 comprises the 3rd driven unit 910 and is connected with the 3rd driven unit 910.Material loading board component 920 is for carrying plate.3rd driven unit 910 can drive material loading board component 920 near or away from plate travel mechanism 600.Concrete, material loading board component 920 to comprise on first flitch 921 and is arranged at flitch 922 on second on first above flitch 921.3rd driven unit 910 comprise that flitch 921 in driving first moves first on flitch drive cylinder 911 and to drive on second that flitch 922 moves second on flitch drive cylinder 912.On first, flitch drives cylinder 911 to be arranged on first below flitch 921, and is positioned on base 110.On second, flitch drives cylinder 912 to be arranged at flitch 922 side on second, and is positioned on base 110.When 3rd grabbing assembly 620 captures the plate on first on flitch 921, on second, flitch 922 is in wait state.When plate on first on flitch 921 captures complete, on first, flitch drives cylinder 911 to drive on first flitch 921 away from plate travel mechanism 600, now, on second, flitch drives cylinder 912 to drive on second flitch 921 upper direction flitch 922 from first, and then near plate travel mechanism 600, so that the 3rd grabbing assembly 620 captures plate continuously, and then enhance productivity.
Concrete, plate feed mechanism 900 also comprises the 5th grabbing assembly 930 and cutting plate assembly 940.5th grabbing assembly 930 can capture the plate on material loading board component 920, and is positioned on cutting plate assembly 940.Plate is transported to plate travel mechanism 600 by cutting plate assembly 940.Cutting plate assembly 940 can position plate, so that the 3rd grabbing assembly 620 captures plate.
It is pointed out that in other embodiments, the 5th grabbing assembly 930 and cutting plate assembly 940 can omit, and now the 3rd grabbing assembly 620 directly captures plate from material loading board component 920.
Shown in composition graphs 1 to Fig. 7, with in LED assembling, on lamp plate, grafting thin-film capacitor and electrochemical capacitor are example.Lamp plate to be placed on first on flitch 921 and second on flitch 922, and lamp plate captures on pinboard 120 by the 3rd grabbing assembly 620.And thin-film capacitor is carried through vibrations feed mechanism 500, first grabbing assembly 420 captures thin-film capacitor and is positioned on pinrshape structure 300 and wipes out part pin, thin-film capacitor captures on pinboard 120 by the second grabbing assembly 430, and be plugged on lamp plate, finally, namely the pin bending of thin-film capacitor is completed the grafting process of thin-film capacitor by clubfoot mechanism 200.Afterwards, the 4th grabbing assembly 630 captures the lamp plate being plugged with thin-film capacitor, and is moved on another pinboard, namely starts the grafting process of electrochemical capacitor.Whole material grafting terminates, and the 4th grabbing assembly 630 captures plate and moved to switching mechanism 700 and by cutting agency 800 blanking, namely complete whole grafting operation.
Above-mentioned inserter 10 has pinrshape structure 300, clubfoot mechanism 200 and material grasping mechanism 400, can combine with production line to realize automation plug-in unit, and larger raising plug-in unit efficiency, reduces production cost.
Further, above-mentioned inserter 10 has switching mechanism 700 and cutting agency 800, switching mechanism 700 can, to the plate upset being plugged with material, so that cutting agency 800 captures carry out soldering operation to next station, make Automation of Manufacturing Process degree be improved.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification is recorded.
The above embodiment only have expressed several execution mode of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection range of patent of the present invention should be as the criterion with claims.