CN105307839B - 用于管道系统安装和维修的方法和设备 - Google Patents
用于管道系统安装和维修的方法和设备 Download PDFInfo
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- CN105307839B CN105307839B CN201380076410.8A CN201380076410A CN105307839B CN 105307839 B CN105307839 B CN 105307839B CN 201380076410 A CN201380076410 A CN 201380076410A CN 105307839 B CN105307839 B CN 105307839B
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- band
- sleeve pipe
- pipeline
- described sleeve
- welding
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
- F16L47/03—Welded joints with an electrical resistance incorporated in the joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/344—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint being a woven or non-woven fabric or being a mesh
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3468—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/349—Cooling the welding zone on the welding spot
- B29C66/3494—Cooling the welding zone on the welding spot while keeping the welding zone under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
- B29C66/53241—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being tubular and said substantially annular single elements being of finite length relative to the infinite length of said tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
- B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/727—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7371—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
- B29C66/73715—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable heat-shrinkable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81471—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps being a wrap-around tape or band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
- B29C73/30—Apparatus or accessories not otherwise provided for for local pressing or local heating
- B29C73/34—Apparatus or accessories not otherwise provided for for local pressing or local heating for local heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L13/00—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
- F16L13/02—Welded joints
- F16L13/0254—Welded joints the pipes having an internal or external coating
- F16L13/0272—Welded joints the pipes having an internal or external coating having an external coating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/18—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings
- F16L58/181—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings for non-disconnectible pipe joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/14—Arrangements for the insulation of pipes or pipe systems
- F16L59/16—Arrangements specially adapted to local requirements at flanges, junctions, valves or the like
- F16L59/18—Arrangements specially adapted to local requirements at flanges, junctions, valves or the like adapted for joints
- F16L59/20—Arrangements specially adapted to local requirements at flanges, junctions, valves or the like adapted for joints for non-disconnectable joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3034—Particular design of joint configurations the joint involving an anchoring effect making use of additional elements, e.g. meshes
- B29C66/30341—Particular design of joint configurations the joint involving an anchoring effect making use of additional elements, e.g. meshes non-integral with the parts to be joined, e.g. making use of extra elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/304—Joining through openings in an intermediate part of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
- B29L2023/225—Insulated
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Branch Pipes, Bends, And The Like (AREA)
Abstract
本发明涉及用于接合或维修包括由可焊接的塑料材料制成的至少两个管道(2)的管道系统(1)的方法,该方法包括将由可焊接的塑料材料制成的套管(5)配合在两个管道(2)之间的间距处,套管(5)具有长度A,其超过相对的管道(2)之间的间距B,使得套管(5)与每个管道端部(2a,2b)交叠成给定的延伸部分C。本方法具有下述工作步骤:围绕管道(2)中的一个设置导电带(6),带(6)具有两个端部(6a,6b);通过将带端部(6a,6b)设置成彼此交叠来将带端部(6a,6b)彼此连接;将套管(5)配合至管道(2)和带(6)上方并抵靠管道(2)和带(6),并且在给定时间段上给带(6)施加电流,由此将带(6)在预定时间加热至预定温度,并且将带(6)与管道(2)和套管(5)的与带(6)邻接的塑料表面融合以形成焊接接合处,该焊接接合处围绕管道(2)并且在套管(5)内部完全实现。本发明还涉及在根据本方法工作时使用的设备(12)。
Description
技术领域
本发明涉及用于管道系统安装和维修的方法和系统,该管道系统包括由可焊接的塑料材料制成的至少两个管道。
背景技术
管道系统用在许多不同的传输情况并且用于在管道内部传输不同种类的气体、液体、流体、媒介、材料(materia)或物质。使管道彼此功能性附接的需要非常重要,不仅保护管道系统内部的传输物免于泄漏,而且免受来自外界的污染或其他损害。
一些管道系统倾向于埋藏在地下,这引起大的应力。由于引起材料膨胀以及收缩的温度变化,将会对管道产生机械冲击。管道系统还暴露于可能穿透管道系统并使钢管道腐蚀的水或水分,久而久之这会引起泄漏从而需要维修。管道系统通常铺设在墙壁等下方,使得在泄漏的情况下得到接近必须挖出的受损管道系统的机会是困难且成本高的。
即使管道系统位于地面上或上方,使管道彼此功能性附接的需要还是非常重要。虽然可以以相对高的精确度定位泄漏点,但是维修各种管道系统的成本将会很高。因此,在新安装以及进行维修时,提供高质量和高强度的安装、接合是至关重要的。从长远来看,质量不合格或者在最坏的情况下组装方面的系统缺陷可能会破坏管道系统的整体经济性。
目前在市场上存在接合管道的许多方法。经验表明与其他解决方案相比,采用焊接的接头的方法通常在长期具有优势。然而,焊接并不是完全没有问题。
一种方法用于由可焊接的聚合物材料制成的管道并且包括使用焊接带(导电带)。两个管道要彼此连接。一条焊接带绕每个管端设置并且被由可焊接的聚合物材料制成的套管覆盖,该套管跨过两个管道端部之间的间距,与每个管道端部交叠。套管被加热,然后在每个管道端部上收缩。带连接至电气装置并且通过使用稳定加热方式(resistingheating)来加热该带。带被加热,然后使管道的塑料和套管的塑料两者均熔化。然后塑料将会混合。在电子装置被断开或关断时,熔化的混合塑料将会冷却并且在进行焊接时将套管与每个管道接合。
电子装置连接至带的两端。带的端部或连接至带的电极被弯曲并且设置在管道的外侧,通过套管中的缝伸出,并且带端部或电极要被放置在一起的区域实际上并不是那么精确。在管道和套管的区域中,带端部(电极)之间存在间隙。由于在形成到带端部的电连接的区域中,没有使塑料完全地且受控地熔化,所以存在焊接的临界点。在该区域中带端部被稍微分开并且塑料实际上并没有被热处理。这将引起可能会发生泄漏的焊接薄弱点。
发明内容
本发明的一个目的是提供能够在安装以及维修管道系统1时以简单、安全且有效的方式实现可靠的防漏焊接使得形成良好的接头、焊接部分的方法和设备。
该目的通过一种用于接合或维修包括由可焊接的塑料材料制成的至少两个管道的管道系统的方法来实现。所述方法包括:将由可焊接的塑料材料制成的套管配合在所述两个管道之间的间距处,所述套管具有长度A,所述长度A超过相对的所述管道之间的间距B,使得所述套管与每个管道端部交叠成给定的延伸部分C,所述方法的特征在于下述工作步骤:围绕所述管道中的一个设置导电带,所述导电带具有两个端部;通过将所述带端部设置成彼此交叠来将所述带端部彼此连接;将至少两个导体连接至所述带,使得能够将所述带附接至给所述带施加电流的电气装置;将所述导体设置在围绕所述带的固定预定位置处,以使围绕所述带的电流以及围绕所述管道和所述套管的热均匀分布;将所述套管配合至所述管道和所述带上方并抵靠所述管道和所述带,并且在给定时间段上给所述带施加电流,由此将所述带在预定时间加热至预定温度,并且将所述带与所述管道和所述套管的与所述带邻接的塑料表面融合以形成焊接接合处,所述焊接接合处围绕所述管道并且在所述套管内部完全实现。
该目的还通过一种在如下情况下使用所述方法时所使用的设备来实现:将所述套管配合至所述管道和所述带上方并抵靠所述管道和所述带,所述套管与所述管道交叠且覆盖所述带,以及将电流施加至所述带,所述设备的特征在于:电气装置,所述电气装置将电流施加至所述带,并且由此加热所述带;所述设备包括压力工具,所述压力工具在所述套管的配合在所述管道上方和周围并抵靠所述管道的部分处将压力施加至所述套管上和周围。
本发明的另外的区别特征和优点将在下面的本发明的具体实施方式中陈述,具体实施方式应当构成实施例,因而不应当以具体实施方式限制本发明的保护范围的方式来进行理解。为了便于理解,对于参照附图所添加的文本,相同或相似的部件将被提供有相同或相似的附图标记。
附图说明
图1示出能够根据本发明的方法工作的位于工作位置的根据本发明的设备。
图2示出要通过根据本发明的方法及设备接合或维修的两个外管道。
图3示出要根据本发明的方法及设备进行连接的管道与套管之间的区域的详细剖切图。
图4示出要用在根据本发明的方法及设备中的电源转换器。
图5和图6示出包括用在根据本发明的方法及设备中的两个电源转换器的构造。
图7、图8和图9示出三个装置A1-A3,布置在焊接区处的被制造成通过根据本发明的方法及设备工作的焊接装备。
图10示出要用在根据本发明的方法及设备中的指示器单元。
具体实施方式
方法
本发明涉及用于接合管道系统1的方法。管道系统1包括要被彼此连接的至少两个管道2。管道2由可焊接的塑料、聚合物、材料制成。参照图1。
管道系统1可以被制造成用于传输加压或未加压的不同种类的气体、液体、流体、媒介、材料或物质。管道系统1可以具有不同设计,管道2可以具有不同构造。管道2可以包括被置于管道2内部的内管道3,管道2为外管道2。外管道2与内管道3之间的间隙可以填充有隔热材料4。参照图2。在下面的描述中,措词“管道2”意指将与套管焊接的管道,并且如果管道系统被隔热则“管道2”是“外管道2”。
如在区域供暖或区域供冷管道系统中,通常采用隔热管道系统来传输流动的加热或冷却液体、媒介,并且隔热管道系统具有用于传输所述流动的液体、媒介的钢管道。然后将钢管道埋(embedded)在通常由聚氨酯(PUR)泡沫制成的隔热物中,并且在外部存在使其不受水分影响的外壳、由可焊接的塑料材料(通常为聚乙烯)制成的外管道。管道系统在工厂内被分部分地制成外管道2、内管道3和隔热物4,然后将外管道2、内管道3和隔热物4外送至安装位置。这种类型的隔热管道系统还可以用于传输例如油、LNG以及化学品。
本方法包括下述步骤:将由可焊接的塑料、聚合物、材料制成的套管5配合在两个管道2之间的间距处,套管5与每个管道端部2a和2b交叠。参照图1和图2。套管5将被附接两个管道2,并且在焊接之后套管5将成为管道系统1的管道2的一部分。套管5具有长度A,其超过相对的管道端部2a和2b之间的间距B,使得套管5与管道端部2a和2b交叠成给定的延伸部分C。参照图3。套管5整体制造并且在直径上与外管道2相比较大。
本方法还包括下述步骤:围绕管道2中的一个的端部设置导电带6,导电带6可渗透熔化的塑料,通过将带6的端部6a和6b设置成彼此交叠来将带6的端部6a和6b彼此连接,将套管5配合在管道2(管道端部2a或2b)和带6上方且抵靠管道2(管道端部2a或2b)和带6,与管道2(管道端部2a或2b)交叠,并且覆盖带6。参照图3。
本方法还包括:在给定时间段上给带6施加电流并且由此将带6在预定时间加热至预定温度,并且将带6与管道2和套管5的与带6邻接的塑料表面融合以形成焊接接头,该焊接接头具有与带6的宽度对应的宽度D并且围绕管道2且在套管5内部完全实现。带6和焊接部分的宽度小于或类似于套管交叠部分C。参照图1至图3。
由于带端部6a和6b被设置成彼此交叠,所以管道2和套管5两者的塑料将都在管道2和套管5周围被加热,并且焊接将在周围完全进行,即使在带交叠区也是如此。本方法能够在安装和维修管道系统1时实现可靠的防漏焊接,从而以简单、安全且有效的方式形成了良好的接头。
焊接管道2的先前的方式可能引起塑料区域的不均匀加热并且引起烧穿,上述先前的方式使用带并且特定地给带的端部施加电流,所述端部通过套管中的缝伸出。由于电流在带中传输的距离长,所以带中的电流分布可能变化,由此在不同区域以不同方式影响带的温度。这将会导致焊接部分具有不利的性质。为了避免该故障,本发明的方法包括围绕一个外管道2的端部设置导电带6并且将至少两个导体7连接至带6,使得可以将带6附接至给带6施加电流的电气装置8。参见图1。然后电流将从至少两个位置分布至带6上并且传输距离将会较短,使得更好地加热带6以及管道2和套管5的塑料。
本方法包括将至少两个导体7连接至带6,将至少两个金属片7a连接至带6。可以通过经由在带6与片7之间设置附加带7b来将每个导体7(每个片7a)连接至带6来完成该连接。还可以完成在带6与每个金属片7a之间连接隔热装置(insulating device)7c。使用金属片7a将使得可以以容易且公知的电引导方式连接电流,使用附加带7b确保在附加区域中焊接将以受控的方式完成,得到被增强的焊接点,并且使用隔热装置7c将提供控制焊接部分的布置的可能性。参照图3。
将至少两个导体7连接至带6包括将导体7设置在围绕带6的固定预定位置处,以使围绕带6的电流以及围绕管道2和套管5的热均匀分布。在使用两个导体7的情况下,本方法包括将导体7沿着带6以彼此成约180°的布置设置并且将导体7沿着带6以相对于电气装置8成约90°的布置设置。所述设置中的“约”的描述意指对于不同的情况设置可以是靠得更近或离得更远。设置的重点在于并非电流分布所涉及的所有装置都被设置在一个区域中的一个点。参照图1。该设置将得到沿着带6的电流的良好分布。
关于接合或维修管道1的工作通常在具有不同气候条件的户外进行。例如,管道2可能在顶部上由于光照而具有与在设置成背离太阳的底部上相比更高的温度。在将电流施加至具有两个电流入口的带6时,使用彼此成180°位移几乎水平设置的导体7使得加热在温度不同的顶部和底部的区域中的管道2和套管5的塑料所需的效果将由于温度不同的区域中的不同电阻而进行自调节。在管道2的被太阳加热的顶部区域中,带6中的电阻与在底部上相比较高并且电流将选择电阻较低的底部,较多的电流将经过管道的底部上的带6中的路径。由于电阻差,这样一来,电流将处于需要其的区域,并且在管道2周围的加热情况将相同。
将套管5配合在管道2的端部2a或2b的上方和周围且抵靠管道2的端部2a或2b包括:加热套管5(其为由通过添加热而被控制的可收缩材料制成的收缩套管5),由此减小套管5直径,使得套管5的内侧与管道2的外侧接触。然后带6将被固定在管道2与套管5之间的适当位置。
将套管5配合在管道2的端部的上方和周围且抵靠管道2的端部包括:在将套管5配合在管道的端部2a或2b上方和周围且抵靠管道2的端部2a或2b的部分处给套管5上和周围施加压力。可以通过使用作用于套管6上和周围的压力工具9来实现给套管5上和周围施加压力。参照图1。这将确保带6将固定在管道2与套管5之间的适当位置。
使用压力工具9包括使用套在套管5周围的夹带9a并且将夹带9a的自由端连接至拉紧装置10,该拉紧装置10用于拉紧套管5周围的夹带9a并且通过夹带9a使套管5压抵管道2。这未在附图中示出。
本方法可以包括穿过套管5钻孔以用于对所形成的焊接部分进行压力测试。如果管道系统1包括外管道2和内管道3,则该孔可以用于以泡沫填充接头以完成隔热。必须在孔中设置塞子以对孔进行密封。这未在附图中示出。
电源可能是个问题。很可能有非常大的电力损耗,原因是电流变换可能是必需的并且电流必须在相对长的距离上传导以到达焊接位置。可获得的电源不总是最优的。因此本发明的另一目的是实现可靠的电流供应以用于在隔热管道系统的安装及维修期间的焊接,使得形成良好的接头。
为此,本发明包括下述步骤:采用具有准谐振变换器B2的电源转换器B1来产生将连接至带6的电流。参照图4。
本方法还可以包括下述步骤:采用连接至两个不同相的两个串联连接的电源转换器B1并且经由两个准谐振变换器B2的同步操作使输出电压相加,以便于产生将连接至带6的电流。参照图5和图6。
必须在足够长的时期内提供热,以使带6的区域(焊接区)中的温度变得足够高以形成机械上坚固且密封的高质量的焊接。如果提供不足的热,则焊接区的部分将不会到达期望温度并且将不会产生期望的熔化,这将会引起低质量的焊接。与此相对,如果提供过多的热,则情况是存在管道的端部以及套管中的材料将由于管道变形而受损。因此,重要的是仔细控制热的提供,使得在特定时间段提供足够的热,使得在管道2的端部与套管5之间形成高质量的焊接。
因此本发明的另一目的是提供一种可以以简单有效且安全的方式进行可靠的温度控制并且控制给带6(焊接区)供热的方法,使得形成高质量的焊接。为此,本方法包括:
在加热带6之前测量带区域的初始环境温度T0,测量跨带6的电压UL;测量施加至带6的电流IL;
在加热带6之前计算带6的初始电阻R0;
以交变或直流的方式将电流提供给带6;
基于电压和测量的电流持续地计算带6的电阻R,计算电阻的变化ΔR;
以及
基于电阻的改变计算带6的温度增加ΔΤ并且通过将焊接部分的初始环境温度T0与带6的温度增加ΔΤ相加来计算焊接部分的温度TW。
在图7至图9中,示出了布置在焊接区中的被制造来根据本方法工作的装置(焊接装备)A1-A3的三个实施方案。
一旦焊接过程结束,焊接的接头必须在可以移除电气装置8、焊接装备和压力工具9(夹带9a和拉紧装置10)之前冷却,以便于避免对刚焊接的接合部的损害。冷却阶段是焊接的耗时部分。在制造的环境中,重要的是实现高效率,并且期望在高焊接质量的情况下,以省时的方式执行焊接。
因此,本发明的另一目的是提供一种使得可以在焊接过程结束时对焊接的接头处的冷却过程进行高效且可靠的温度监测的方法。为此,本方法包括:
在焊接过程结束之后执行测量过程,测量过程包括从指示器单元11给带6提供电流Ip,
通过指示器单元11确定带6的得到的依赖于温度的参数Sp,Sp的值存储在指示器单元11中,
在预定的时间间隔之后,从指示器单元11给带提供另外的电流脉冲Ip,确定带中的参数Sp,并且将Sp的值存储在指示器单元11中,
指示器单元11监测并评估参数Sp的值或参数Sp的值的相对变化,重复测量过程直至Sp到达平稳值或者Sp的相对变化到达预定水平,
在指示器单元11指示冷却过程结束的情况下,信号装置发出焊接装备可以从焊接区移除的信号。参照图10。
设备
本发明还涉及在根据上述方法实践、使用、工作的情况下将使用的设备12。设备12应该在下述情况下使用:将套管5配合在两个管道2两者或之一的端部2a或2b以及带6中的一个或两者上且抵靠两个管道2两者或之一的端部2a或2b以及带6中的一个或两者,套管5与带6交叠且覆盖带6,并且将电流施加至带6,由此将带6加热确定的时间至确定的温度并且将带6与管道2和套管5的与带6邻接的塑料表面融合。这使得在形成焊接接合处和接头时,焊接围绕管道2并且在套管5内侧完全实施。带6和焊接部分的宽度小于或类似于套管交叠部分C。本设备包括:装置8,电气装置,其将电流施加至带6,由此加热带6并且使管道2和套管5的塑料熔化,以及压力工具9,其在套管5的配合在管道2的端部上方和周围且抵靠管道2的端部的部分处将压力施加至套管5上和周围。参照图1至图3。
电气装置8包括将连接至带6的至少两条电缆8a和8b,每条电缆具有附件装置8c,优选地在每条电缆8a和8b的端部处。每个附接装置8c被设计成与连接至带6的导体7处于工作条件。
压力工具9包括在套管5周围形成套的夹带9a和拉紧装置10,拉紧装置10与夹带9a的两个自由端连接并且用于拉紧套并且利用套将套管5压低管道2。夹带9a和拉紧装置10的工作将确保带6将被固定在管道2与套管5之间的适当位置。在附图中未详细示出拉紧装置的工作。
设备12包括支承装置13,其用于在使用压力工具9时(在拉紧装置11附接至夹带9a时)帮助设备12设置在套管5的外侧上。支承装置13包括邻近支承装置的以相互平行且相互间隔的关系布置的引导辊,其中辊之间的间距远小于管道的直径。夹带9a的端部从在引导辊之间形成的套延伸。支承装置13包括凹的邻接表面,以提供与朝外弯曲的管道表面的良好邻接。至少邻接表面由电绝缘材料制成。在附图中未详细示出该支承装置13。
电源可能是个问题。很可能有非常大的电力损耗,原因是电流变换可能是必需的并且电流必须在相对长的距离上传导以到达焊接位置。可获得的电源不总是最优的。因此,本发明的另一目的是实现可靠的电流供应以用于在隔热管道系统1的安装及维修期间的焊接,使得形成良好的接头。
为此,本设备12包括具有准谐振变换器B2的电源转换器B1,以产生在预定时段内连接至带6的电流,用于加热带6以及周围的管道2和套管5的聚合物材料,使得周围的管道2和套管5的聚合物材料围绕带6融合在一起以形成焊接接头。参照图4。
在另一实施方案中,本设备可以包括连接至两个不同相的两个串联连接的电源转换器B1以及两个准谐振变换器B2,所述两个准谐振变换器B2经由同步操作通过执行加法函数使输出电压相加,以产生将在预定时段连接至带6的电流,以加热带6以及周围的管道2和套管5的聚合物材料,使得周围的管道2和套管5的聚合物材料围绕带6融合在一起以形成焊接接头。参照图5和图6。
必须在足够长的时期内提供热,以使带6的区域(焊接区)中的温度变得足够高以形成机械上坚固且密封的高质量的焊接部分。如果提供不足的热,则焊接区的部分将不会到达期望温度并且将不会产生期望的熔化,这将会导致低质量的焊接部分。与此相对,如果提供过多的热,则情况是存在管道的端部以及套管中的材料将由于管道变形而受损。因此,重要的是仔细控制热的提供,使得在特定时间段提供足够的热,使得在管道2的端部与套管5之间形成高质量的焊接部分。因此本发明的另一目的是提供一种可以以简单有效且安全的方式进行可靠的温度控制并且控制给带6(焊接区)供热的方法,使得形成高质量的焊接部分。
为此,本设备包括控制和监测单元SR,控制和监测单元SR具有:测量和调节提供给带6的电流的装置CS,以及测量和调节跨带6的电压UL的装置VS;热电偶元件TS,其用于测量焊接部的初始环境温度T0;以及计算单元CU,其用于计算带6中的电阻R和焊接部分的温度Tw。在图7至图9中,示出了布置在焊接区中的装置(焊接装备)A1-A3的三个实施方案。
一旦焊接过程结束,焊接的接头必须在可以移除电气装置8、焊接装备和压力工具9(拉紧装置)之前冷却,以便于避免对刚焊接的接头的损害。冷却阶段是焊接的耗时部分。在制造的环境中,重要的是实现高效率,并且期望在高焊接质量的情况下,以省时的方式执行焊接。本发明的另一目的是提供使得可以在焊接过程结束时对焊接的接头处的冷却过程进行高效且可靠的温度监测的方法以及设备。
为此,本设备包括指示器单元11,指示器单元11包括:信号输出端11a,其连接至导电带6以便于将电流脉冲Ip提供给带6;至少一个信号输入端11b,其连接至导电带6以便于接收与得到的依赖于温度的参数Sp有关的信号;CPU电路11c,其用于评估得到的依赖于温度的参数Sp;以及信号装置11d。参照图10。
Claims (27)
1.一种用于接合或维修包括由可焊接的塑料材料制成的至少两个管道(2)的管道系统(1)的方法,
包括:
将由可焊接的塑料材料制成的套管(5)配合在所述两个管道(2)之间的间距处,所述套管(5)具有长度A,所述长度A超过相对的所述管道(2)之间的间距B,使得所述套管(5)与每个管道端部(2a,2b)交叠成给定的延伸部分C,
所述方法的特征在于下述工作步骤:
围绕所述管道(2)中的一个设置导电带(6),所述导电带(6)具有两个端部(6a,6b);
通过将所述带端部(6a,6b)设置成彼此交叠来将所述带端部(6a,6b)彼此连接;
将至少两个导体(7)连接至所述带(6),使得能够将所述带(6)附接至给所述带(6)施加电流的电气装置(8);
将所述导体(7)设置在围绕所述带(6)的固定预定位置处,以使围绕所述带(6)的电流以及围绕所述管道(2)和所述套管(5)的热均匀分布;
将所述套管(5)配合至所述管道(2)和所述带(6)上方并抵靠所述管道(2)和所述带(6),并且
在给定时间段上给所述带(6)施加电流,
由此将所述带(6)在预定时间加热至预定温度,并且将所述带(6)与所述管道(2)和所述套管(5)的与所述带(6)邻接的塑料表面融合以形成焊接接合处,所述焊接接合处围绕所述管道(2)并且在所述套管(5)内部完全实现。
2.根据权利要求1所述的方法,其中将至少两个导体(7)连接至所述带(6)包括将至少两个金属片(7a)连接至所述带(6)。
3.根据权利要求1或2所述的方法,其中将至少两个导体(7)连接至所述带(6)包括在所述带(6)与各导体(7)或各金属片(7a)之间连接至少一个附加带(7b)。
4.根据权利要求1或2所述的方法,其中将至少两个导体(7)连接至所述带(6)包括在所述带(6)与各导体(7)或各金属片(7a)之间连接至少一个隔热装置(7c)。
5.根据权利要求4所述的方法,包括将两个导体(7)连接至所述带(6)并且将所述导体(7)沿着所述带(6)以彼此成180°的布置设置。
6.根据权利要求1或2所述的方法,包括将两个导体(7)连接至所述带(6)并且将所述导体(7)沿着所述带(6)以相对于将电流施加至所述带(6)的电气装置(8)成90°的布置设置。
7.根据权利要求1或2所述的方法,其中将所述套管(5)配合至所述管道(2)上方和周围并抵靠所述管道(2)包括加热为收缩套管的所述套管(5)。
8.根据权利要求1或2所述的方法,其中将所述套管(5)配合至所述管道(2)上方和周围并抵靠所述管道(2)包括在将所述套管(5)配合在所述管道(2)上方和周围并抵靠所述管道(2)的部分处向所述套管(5)上和周围施加压力。
9.根据权利要求8所述的方法,其中向所述套管(5)上和周围施加压力通过使用在所述套管(5)上和周围工作的压力工具(9)来实现。
10.根据权利要求9所述的方法,其中使用压力工具(9)包括使用在所述套管(5)周围形成套的夹带(9a)并且将所述夹带(9a)的自由端连接至拉紧装置(10),所述拉紧装置(10)用于拉紧所述夹带(9a)的套并且通过所述夹带(9a)的套使所述套管(5)压抵所述管道(2)。
11.根据权利要求1或2所述的方法,包括
穿过所述套管钻孔以用于对所形成的焊接部分进行压力测试。
12.根据权利要求1或2所述的方法,包括采用具有准谐振变换器(B2)的电源转换器(B1)来产生将连接至所述带(6)的电流。
13.根据权利要求1或2所述的方法,包括采用连接至两个不同相的两个串联连接的电源转换器(B1)并且经由两个准谐振变换器(B2)的同步操作使输出电压相加,以便于产生将连接至所述带(6)的电流。
14.根据权利要求1或2所述的方法,包括:
在加热所述带(6)之前测量焊接部分的初始环境温度T0;
测量跨所述带(6)的电压UL;
测量施加至所述带(6)的电流IL;
在加热所述带(6)之前计算所述带(6)的初始电阻R0;
以交变或直流的方式将电流提供给所述带(6);
基于电压和测量的电流持续地计算所述带(6)的电阻R;
计算电阻的变化ΔR;
基于电阻的改变计算所述带(6)的温度增加ΔΤ并且通过将所述焊接部分的初始环境温度T0与所述带(6)的温度增加ΔΤ相加来计算所述焊接部分的温度TW。
15.根据权利要求1或2所述的方法,包括:
在焊接过程结束之后执行测量过程,所述测量过程包括从指示器单元(11)给所述带(6)提供电流Ip;
通过所述指示器单元(11)确定所述带(6)的得到的依赖于温度的参数Sp,Sp的值存储在所述指示器单元(11)中;
在预定的时间间隔之后,从所述指示器单元(11)给所述带(6)提供另外的电流脉冲Ip,确定在所述带(6)中的参数Sp,并且将Sp的值存储在所述指示器单元(11)中;
通过所述指示器单元(11)监测并评估参数Sp的值或参数Sp的值的相对变化;
重复所述测量过程直至Sp到达平稳值或者Sp的相对变化到达预定水平;
在所述指示器单元(11)指示冷却过程结束的情况下,通过使用信号装置发出焊接过程结束的信号;以及
从所述焊接部分的工作区移除焊接装备。
16.根据权利要求1或2所述的用于接合或维修隔热管道系统(1)的方法,所述隔热管道系统(1)包括围绕埋在隔热层(4)中的内管道(3)的可焊接的塑料外管道(2),其中所述内管道(3)在两个相对的外管道端部(2a,2b)之间基本上处于露出或裸露状态,其中所述方法包括将由可焊接的塑料材料制成的套管(5)配合在所述内管道(3)的露出部分上方。
17.一种在如下情况下使用根据权利要求1至16中任一项所述的方法时所使用的设备(12):将所述套管(5)配合至所述管道(2)和所述带(6)上方并抵靠所述管道(2)和所述带(6),所述套管(5)与所述管道(2)交叠且覆盖所述带(6),以及将电流施加至所述带(6),
所述设备(12)的特征在于:
电气装置(8),所述电气装置(8)将电流施加至所述带(6),并且由此加热所述带(6);
所述设备包括压力工具(9),所述压力工具(9)在所述套管(5)的配合在所述管道(2)上方和周围并抵靠所述管道(2)的部分处将压力施加至所述套管(5)上和周围。
18.根据权利要求17所述的设备(12),其中所述电气装置(8)包括至少两条电缆(8a,8b),每条电缆(8a,8b)具有要被连接至所述带(6)的附接装置(8c)。
19.根据权利要求18所述的设备(12),其中每个附接装置(8c)被设计成与连接至所述带(6)的导体(7)处于工作条件。
20.根据权利要求19所述的设备(12),其中所述压力工具(9)包括夹带(9a)和拉紧装置(10),所述夹带(9a)在所述套管(5)周围形成套且具有两个自由端,所述拉紧装置(10)与所述夹带(9a)的所述两个自由端连接并且用于拉紧所述套并且利用所述套使所述套管(5)压抵所述管道(2)。
21.根据权利要求17至20中任一项所述的设备(12),包括支承装置(13),所述支承装置(13)用于在所述压力工具(9)附接至所述套管(5)的情况下帮助所述设备(12)设置在所述套管(5)的外侧上。
22.根据权利要求21所述的设备(12),其中所述支承装置(13)包括邻近所述支承装置(13)的以相互平行且相互间隔的关系布置的引导辊。
23.根据权利要求21所述的设备(12),其中所述支承装置(13)包括凹的邻接表面,以提供与朝外弯曲的所述套管(5)的良好邻接,并且至少邻接表面由电绝缘材料制成。
24.根据权利要求17至20中任一项所述的设备(12),包括具有准谐振变换器(B2)的电源转换器(B1),以产生在预定时段内连接至所述带(6)的电流,用于加热所述带(6)以及周围的聚合物材料,使得所述周围的聚合物材料围绕所述带(6)融合在一起以形成焊接接合处。
25.根据权利要求17至20中任一项所述的设备(12),包括连接至两个不同相的两个串联连接的电源转换器(B1)以及两个准谐振变换器(B2),所述两个准谐振变换器(B2)经由同步操作通过执行加法函数使输出电压相加,以产生将在预定时段连接至所述带(6)的电流,从而加热所述带(6)以及周围的聚合物材料,使得所述周围的聚合物材料围绕所述带(6)融合在一起以形成焊接接合处。
26.根据权利要求17至20中任一项所述的设备(12),包括控制和监测单元(SR),所述控制和监测单元(SR)具有:测量和调节提供给所述带的电流的装置(CS),以及测量和调节跨所述带(6)的电压UL的装置(VS);热电偶元件(TS),所述热电偶元件(TS)用于测量所述焊接部分的初始环境温度T0;以及计算单元(CU),所述计算单元(CU)用于计算所述带(6)中的电阻R和所述焊接部分的温度Tw。
27.根据权利要求17至20中任一项所述的设备(12),包括指示器单元(11),所述指示器单元(11)包括:信号输出端(11a),所述信号输出端(11a)连接至所述带(6)以便于将电流脉冲Ip提供给所述带(6);至少一个信号输入端(11b),所述至少一个信号输入端(11b)连接至所述带(6)以便于接收与得到的依赖于温度的参数Sp有关的信号;CPU电路(11c),所述CPU电路(11c)用于评估所述得到的依赖于温度的参数Sp;以及信号装置(11d)。
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JPH08200581A (ja) * | 1995-01-24 | 1996-08-06 | Kubota Corp | プラスチック管の融着方法 |
SE9601288D0 (sv) * | 1996-04-03 | 1996-04-03 | Karl Gunnar Appelblad | Förfarande vid skarvning och reparation av fjärrvärmeledningar samt anordning fjör genomförande av förfarandet |
DE19812362C2 (de) * | 1998-03-20 | 2001-10-04 | Isoplus Vertriebsgmbh | Heizleiter, Verfahren zum Verbinden von Kunststoffrohrenden unter Verwendung des Heizleiters und Elektroschweißmuffe zur Durchführung des Verfahrens |
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JP2002295778A (ja) * | 2001-03-29 | 2002-10-09 | Dainippon Plastics Co Ltd | 熱可塑性樹脂製管継手 |
AU2003203245A1 (en) * | 2002-01-17 | 2003-07-30 | Tatsuya Kyotani | Fusion-worked product of resin members and production method therefor and method of fusing resin members |
FI117695B (sv) * | 2004-10-01 | 2007-01-31 | Kwh Pipe Ab Oy | Verktyg för elsvetsning av muff och rör |
US7559251B2 (en) * | 2006-06-26 | 2009-07-14 | Bo-Young Lee | Apparatus for forming thermal fatigue cracks |
SE535537C2 (sv) * | 2011-01-04 | 2012-09-11 | Tsc Innovation Ab | Förfarande och anordning för svetsning av rör |
SE536243C2 (sv) * | 2011-12-15 | 2013-07-16 | Tsc Innovation Ab | Förfarande och anordning för att kontrollera avsvalning av en svetsfog |
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2013
- 2013-05-08 US US14/889,744 patent/US20160123514A1/en not_active Abandoned
- 2013-05-08 CA CA2911445A patent/CA2911445A1/en not_active Abandoned
- 2013-05-08 JP JP2016512873A patent/JP6134061B2/ja not_active Expired - Fee Related
- 2013-05-08 EA EA201592136A patent/EA029593B1/ru not_active IP Right Cessation
- 2013-05-08 AU AU2013389026A patent/AU2013389026B2/en not_active Ceased
- 2013-05-08 CN CN201380076410.8A patent/CN105307839B/zh not_active Expired - Fee Related
- 2013-05-08 MX MX2015015398A patent/MX2015015398A/es unknown
- 2013-05-08 KR KR1020157034945A patent/KR20160013065A/ko not_active Application Discontinuation
- 2013-05-08 EP EP13884025.1A patent/EP2994292B1/en active Active
- 2013-05-08 WO PCT/SE2013/050524 patent/WO2014182207A1/en active Application Filing
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US5462314A (en) * | 1990-03-30 | 1995-10-31 | Gas Research Institute | Electro-fusion fitting having a solid embedded heater with perpendicular projections |
CN102597595A (zh) * | 2009-10-16 | 2012-07-18 | Tsc创新有限公司 | 用于隔热管道的安装和维修的方法和设备 |
Also Published As
Publication number | Publication date |
---|---|
EA201592136A1 (ru) | 2016-04-29 |
EA029593B1 (ru) | 2018-04-30 |
US20160123514A1 (en) | 2016-05-05 |
CN105307839A (zh) | 2016-02-03 |
EP2994292A4 (en) | 2017-01-04 |
WO2014182207A1 (en) | 2014-11-13 |
CA2911445A1 (en) | 2014-11-13 |
EP2994292B1 (en) | 2019-04-10 |
AU2013389026B2 (en) | 2018-11-08 |
JP2016525956A (ja) | 2016-09-01 |
EP2994292A1 (en) | 2016-03-16 |
JP6134061B2 (ja) | 2017-05-24 |
MX2015015398A (es) | 2016-04-19 |
KR20160013065A (ko) | 2016-02-03 |
AU2013389026A1 (en) | 2016-03-03 |
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