CN105247749B - 电力变换装置 - Google Patents

电力变换装置 Download PDF

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CN105247749B
CN105247749B CN201480031422.3A CN201480031422A CN105247749B CN 105247749 B CN105247749 B CN 105247749B CN 201480031422 A CN201480031422 A CN 201480031422A CN 105247749 B CN105247749 B CN 105247749B
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connector
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CN105247749A (zh
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曾部裕二
小松干人
中泽达也
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Hitachi Astemo Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0069Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to the isolation, e.g. ground fault or leak current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/04Cutting off the power supply under fault conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/11DC charging controlled by the charging station, e.g. mode 4
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/60Monitoring or controlling charging stations
    • B60L53/65Monitoring or controlling charging stations involving identification of vehicles or their battery types
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/00032Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange
    • H02J7/00038Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange using passive battery identification means, e.g. resistors or capacitors
    • H02J7/00043Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange using passive battery identification means, e.g. resistors or capacitors using switches, contacts or markings, e.g. optical, magnetic or barcode
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/00047Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with provisions for charging different types of batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00Converter types
    • B60L2210/10DC to DC converters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207Wire harnesses
    • B60R16/0215Protecting, fastening and routing means therefor
    • B60R16/0222Grommets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/70Structural association with built-in electrical component with built-in switch
    • H01R13/703Structural association with built-in electrical component with built-in switch operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling part
    • H01R13/7039Structural association with built-in electrical component with built-in switch operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling part the coupling part with coding means activating the switch to establish different circuits
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本发明有效地抑制与电力线重叠的噪声向连接检测线辐射混入。具备:具有传递直流电力的布线(210)的连接器(200);以及供上述连接器配设的箱体(101),上述连接器具有检测该连接器是否与外部电路连接的连接检测布线(220),在上述箱体形成有与上述连接器连接的开口部(120),在上述开口部插入由磁性体形成的环状芯(500),上述环状芯是形成有贯通孔的环状部件,上述布线以及上述连接检测布线通过上述环状芯的上述贯通孔而被导入到上述箱体内部。

Description

电力变换装置
技术领域
本发明涉及电力变换装置,尤其涉及安装在通过电动马达得到驱动动力的汽车的电力变换装置。
背景技术
通过电动马达得到驱动动力的汽车(所谓的电动汽车、混合动力车)具备:用于驱动作为动力而使用的电动马达的高电压蓄电池;以及用于使车辆的车灯、收音机等辅助设备动作的低电压蓄电池。在这样的车辆搭载有用于进行从高电压蓄电池向低电压蓄电池的电力变换、或者从低电压蓄电池向高电压蓄电池的电力变换的电力变换装置(DC-DC转换装置)。此外,DC-DC转换装置也包括容纳于独立的一个箱体的装置、或者与车辆所需要的其它装置(例如用于驱动电动马达的变频器装置等)容纳于同一箱体的装置中任一种。
一般而言,DC-DC转换装置具有从由车辆侧供给的直流高电压电源向直流低电压电源变换(或者从由车辆侧供给的直流低电压电源向直流高电压电源变换)的电路(专利文献1)。这样的DC-DC转换器中,从车辆侧供给的直流高电压电源经由输电线,并经由高电压专用连接器向DC-DC转换装置供给。主要根据安全上的理由,一般在该高电压专用连接器设置能够以电路方式检测连接器是否可靠地配合之类的连接检测线。
现有技术文献
专利文献
专利文献1:日本特开2012-178937号公报
发明内容
发明所要解决的课题
然而,由于设于高电压线用连接器的连接检测线为了判定高电压电力线在连接部是否正常地配合而配置,所以在连接部,高电压电力线的接点端子和连接检测线的接点端子相互接近地形成。在该结构上,在高电压线用连接部,不得不是以近距离与高电压电力线邻接并行的结构。其结果,有与高电压电力线重叠的噪声因空间传播而向连接检测线辐射的担忧。
鉴于这样的课题,本发明的目的在于,有效地抑制与电力线重叠的噪声向连接检测线辐射混入。
用于解决课题的课题
本发明的电力变换装置具备:具有传递直流电力的布线的连接器;以及供上述连接器配设的箱体,上述连接器具有检测该连接器是否与外部电路连接的连接检测布线,在上述箱体形成有与上述连接器连接的开口部,在上述开口部插入由磁性体形成的环状芯,上述环状芯是形成有贯通孔的环状部件,上述布线以及上述连接检测布线通过上述环状芯的上述贯通孔而被导入到上述箱体内部。
发明的效果如下。
根据本发明,能够减少与电力线重叠的噪声,并且能够有效地抑制与电力线重叠的噪声向连接检测线辐射混入。
附图说明
图1是本实施方式的DC-DC转换器的高电压电源电力线和连接检测线的电路结构图的例子。
图2是本实施方式的DC-DC转换器的高电压电源电力线和连接检测线的电路结构图的例子,是与图1不同的构成例。
图3(a)是采用了图1的电路结构的车辆侧连接器300的构成例。
图3(b)是从与图3(a)不同的方向观察车辆侧连接器300的图。
图4(a)是采用了图1的电路结构的装置侧连接器200的构成例。
图4(b)是从与图4(a)不同的方向观察装置侧连接器200的图。
图4(c)是从与图4(b)进一步不同的方向观察装置侧连接器200的图。
图5是环状芯部件500的构成例。
图6是装置侧连接器200和箱体101的组装例。
图7(a)是表示将装置侧连接器200和环状芯部件500组装于箱体101的构成例的立体图。
图7(b)是表示将分隔部件600组装于箱体101的构成例的立体图。
图8是表示将分隔部件600组装于箱体101的构成例的立体图。
图9(a)是以图8的剖面A切断后的俯视剖视图。
图9(b)是以图8的剖面B切断后的侧视剖视图。
具体实施方式
以下,参照附图,对本发明的电力变换装置的实施方式进行说明。此外,各图中对相同要素标注相同的符号,并省略重复的说明。
图1是本实施方式的DC-DC转换装置100的高电压连接部的高电压电源电力线和连接检测线的电路结构图的例子。此外,以下的记载中以DC-DC转换器为例进行记载,但在电力线和连接检测线被包括在同一连接器内的其它电力变换装置中也能够应用。并且,在实施例中作为代表例而进行高电压连接器的记载,但不依赖于电压。
上述的高电压连接器由车辆侧连接器300和装置侧连接器200构成。由车辆侧供给的数百V的高电压电源如图1的电路结构图的例子那样经由高电压电源布线电缆350内的高电压电源电力布线310直至车辆侧连接器300。在DC-DC转换装置100设有与车辆侧连接器300配合的装置侧连接器200。装置侧连接器200和DC-DC转换器内部电力电路通过高电压电源电力线210连接。在车辆侧连接器300和装置侧连接器200这两个连接器正常配合的情况下,高电压电源电路与DC-DC转换器内部电力电路连接,而供给高电压电力。
并且,如图1所示,在该高电压连接器内部设有用于检测高电压连接器的配合状态的多个连接检测线220、320。图1的连接检测线220、320是最简单的例子,使用两端子的连接检测线,其由以下的结构构成。车辆侧连接器300的连接检测线320是通过布线材料将两端子间短路的结构,在另一个装置侧连接器200以及DC-DC转换装置的内部电路(控制电路等)侧设有连接检测信号产生电路270和连接检测信号检测电路280。
此处,若车辆侧连接器300和装置侧连接器200正常配合,则高电压电源电力线310与高电压电源电力线210连接,并且连接检测线320也与连接检测线220连接。而且,通过由连接检测信号检测电路280对连接检测线220的两端子的电信号状态进行运算检测,而能够在DC-DC转换装置100侧检测高电压连接器的连接状态。此外,用于连接检测的端子个数、电路方式不限定于上述情况,若是以电方式检测的结构则也可以是其它的方式。
图2是DC-DC转换装置100的高电压连接部的高电压电源电力线和连接检测线的电路结构的其它构成例。连接检测信号产生电路270和连接检测信号检测电路280也可以如图1那样在与高电压连接器直接连接的DC-DC转换装置100内构成,但也可以如图2那样构成为,遍及多个产品对连接检测线220进行布线,在不与高电压连接器直接连接的其它装置900,配置连接检测信号产生电路270和连接检测信号检测电路280。
图1以及图2中,从装置侧连接器200向DC-DC转换装置100中导入高电压电源电力线210以及连接检测线220,而在本实施方式的电力变换装置中,在该导入部配置环状芯部件500。以下,使用附图详细地对图1的电路结构进行说明。
图3是采用了图1的电路结构的车辆侧连接器300的构成例。图3(a)是车辆侧连接器300的侧视图。图3(b)是从DC-DC转换装置100侧观察车辆侧连接器300时的侧视图。
车辆侧连接器300具有将与车辆的高电压电源电路连接的高电压电源布线电缆350与设置于DC-DC转换装置100侧的装置侧连接器200连接配合而一并连接多个电气电路的功能。
车辆侧连接器300在该连接器内部具备两根高电压电源电力布线310、两根连接检测线320以及连接上述各个布线的接点端子330。此处,接点端子330与后述的装置侧连接器200的接点端子230嵌合,并进行电连接。
高电压电源电力布线310各自的一端向接点端子330布线,另一端向车辆侧的高电压电源电路布线。连接检测线320的两端分别向一个接点端子330布线。因此,在车辆侧连接器300内设置四个接点端子330。
这些高电压电源电力布线310、连接检测线320、接点端子330容纳于筒状的导电金属制连接器外壳390内。此处,本实施例中,连接检测线320尤其以未进行屏蔽处理等的布线材料来进行最短布线。
图4是采用了图1的电路结构的装置侧连接器200的构成例。图4(a)是从与车辆侧连接器300的嵌合方向观察装置侧连接器200的侧视图。图4(b)是装置侧连接器200的侧视图。图4(c)是从DC-DC转换装置内部侧观察装置侧连接器200时的侧视图。
装置侧连接器200具有与车辆侧连接器300连接配合、而一并连接向车辆侧连接器300布线的多个电气电路和导入DC-DC转换装置100的内部的多个电气电路的功能。
装置侧连接器200在该连接器内部具备两根高电压电源电力线210、两根连接检测线220以及连接上述各个布线的接点端子230。此处,接点端子230与上述的车辆侧连接器300的接点端子330嵌合,并进行电连接。
高电压电源电力线210各自的一端向接点端子230布线,另一端向DC-DC转换装置的内部电力电路(未图示)布线。连接检测线220各自的一端向接点端子230布线,另一端向DC-DC转换装置的控制电路(未图示)侧布线。本实施方式中,由于高电压电源电力线210和连接检测线220分别各设置两根,所以设置四个连接端子230。
这些高电压电源电力线210、连接检测线220、连接端子230容纳于筒状的导电金属制连接器外壳290内。导电金属制连接器外壳290形成为与车辆侧连接器的导电金属制连接器外壳390配合连接的形状,并进行电连接。该结构在连接器配合连接部中实现对箱体电位所引起的噪声进行遮挡的效果,但不是必需的。
此外,本实施例中,连接检测线220尤其以未进行屏蔽处理等的布线材料进行布线,但也可以使用绞合线、屏蔽线。并且,图例中,为了缠绕多根线材,或者为了物理性地保护线材,将连接检测线220插通于管240,但这并不是必需的。
在装置侧连接器200的导电金属制连接器外壳290,设有用于将DC-DC转换装置固定保持于箱体的多个螺纹固定用孔293、圆筒状的箱体导入部291、以及抑制水等从该圆筒状的箱体导入部291向箱体内部侵入的O型圈292。
图5是环状芯部件500的构成例。环状芯部件500由以磁性体形成的环状磁性体芯510和外装部件520构成。环状磁性体芯510是形成贯通孔511的环状部件。外装部件520是对环状磁性体芯510的外周进行覆盖的绝缘部件。
本实施方式中使用的环状磁性体芯510使用与图4的圆筒状的箱体导入部291类似的外形形状的圆环形状的芯。然而,若芯形状是环状则不特别限制其外形形状,考虑装置侧连接器200的箱体导入部291的形状、DC-DC转换装置100的箱体101的加工容易度等而适当地选择即可。
环状磁性体芯510的周围由用于使芯材电绝缘的外装部件520构成。图例中,由外装部件520A和外装部件520B这两个部件构成,但外装部件520并不限定于图例,若能够实现环状磁性体芯510的绝缘则也可以采用其它的方法(例如树脂涂层、绝缘膜涂装等方法)。此外,由于也有因芯材料(例如Ni-Zn系芯材料等)而不需要绝缘的情况,所以外装部件520不是必需的。
图6是装置侧连接器200和箱体101的组装例。在箱体101,设有用于对于装置侧连接器200进行固定保持的螺纹孔193、和与装置侧连接器200的箱体导入部291的形状配合的开口部(安装、布线用孔)120。装置侧连接器200从箱体101外侧方向安装固定于开口部120。
为了在箱体101安装固定装置侧连接器200,而在箱体101形成从箱体101外壁面突出的安装部。为了确保设于装置侧连接器200的箱体导入部291的O型圈292与开口部120内壁的接触,并且为了形成螺纹孔193,该安装部从箱体101外壁面突出。并且,通过使之从箱体101外壁面突出,来确保容纳于开口部120的环状芯部件500的容纳深度。并且,车辆侧连接器300的安装变得容易,组装性提高。
通过在形成于该装置侧连接器200的螺纹孔293以及形成于箱体101的螺纹孔193贯通螺纹件,来将装置侧连接器200安装于箱体101。装置侧连接器200的导电金属制连接器外壳290通过直接固定于箱体101,而与箱体101同电位地连接。
另一方面,如后述,在图7以及图8中,在隔着箱体101而与装置侧连接器200相反的一侧、即箱体101内侧,安装有环状芯部件500和分隔部件600。
图7(a)是表示将装置侧连接器200和环状芯部件500组装于箱体101的构成例的立体图。图7(b)是表示将分隔部件600组装于箱体101的构成例的立体图。
如图6中所示那样,装置侧连接器200在形成于箱体101的开口部120安装。如图7(a)所示,一个环状芯部件500从箱体101的内部侧安装于该开口部120。而且,装置侧连接器200的高电压电源电力布线210和连接检测线220通过形成于环状芯部件500的贯通孔501而被导入箱体101内部。
当然对照环状芯部件500的外形形状地对供环状芯部件500安装的箱体101内侧的开口部120进行形状加工,环状芯部件500成为容纳于箱体壁面内的状态。图7(b)所示的图例中,成为在箱体壁面内容纳环状芯部件500整体的结构,但也可以是不容纳整体而一部分露出的结构。
通过像这样构成,由于来自装置侧连接器200的高电压电源电力布线210和连接检测布线220在环状芯部件500的贯通孔501穿过,所以相对于各个布线电路作为共模扼流圈发挥功能,而能够构成共模噪声抑制用滤波电路。即,如图1或图2所示,高电压电源电力布线210和连接检测布线220分别配设于DC-DC转换装置100内部的各电路基板,而通过使这些布线一并地贯通环状芯部件500,能够在更接近噪声混入点的位置除去与布线重叠的共模噪声。
并且,本实施方式的环状芯部件500容纳于箱体101的开口部120,从而能够不使布线部大型化地实现上述的功能。
图8是表示将分隔部件600组装于箱体101的构成例的立体图。在环状芯部件500插入于箱体101的开口部120的状态下,如图7(b)所示,分隔部件600配置于与该环状芯部件500对置的位置。在环状芯部件500保持固定于箱体101的状态下,分隔部件600固定于箱体101。作为将分隔部件600固定于箱体101的固定方法,有例如如图8所示利用螺纹件的紧固等方法。
图9(a)是以图8的剖面A切断后的俯视剖视图。图9(b)是以图8的剖面B切断后的侧视剖视图。
分隔部件600具有分隔壁610、芯固定部620以及螺纹固定用孔630。螺纹固定用孔630用于将分隔部件600固定于箱体101。芯固定部620形成为,当从贯通孔501的轴线方向观察时,该芯固定部620的投影部与环状芯部件500的形成有贯通孔501的区域以外的区域重叠。
并且,芯固定部620以将环状芯部件500压入箱体101的开口部120的方式形成为凸形剖面形状,且凸形剖面形状前端朝向箱体101的外侧按压环状芯部件500。即,如图9(b)所示,在该凸形剖面形状的前端部,向箱体101的壁面方向按压环状芯部件500并对其进行固定保持。由此,环状芯部件500被夹持在形成于箱体101的开口部120的内壁与芯固定部620之间。
并且,如图9(a)所示,芯固定部620封堵贯通孔501的开口的一部分,由此将该开口区域二分割为芯固定部620的一侧区域和另一侧区域。贯通环状芯部件500的高电压电源电力布线210和连接检测布线220配置为,高电压电源电力布线210相对于芯固定部620铺设于一侧,连接检测布线220相对于芯固定部620铺设于另一侧。
这样,芯固定部620形成为,在分隔部件600固定于箱体101的状态下,抑制高电压电源电力布线210以及连接检测布线220在通过环状芯部件500的贯通孔501后的布线过程中分别交叉。此外,形状并不需要一定是凸形剖面,是能够抑制布线交叉、且能够固定环状芯部件500的形状即可。
分隔部件600的分隔壁610从芯固定部620的一部分朝向箱体101的外侧方向突出。分隔壁610向固定保持于箱体101的开口部120的环状芯部件500的贯通孔501内突出。由此,环状芯部件500的贯通孔501的空间被二分割为分隔壁610的一侧空间和另一侧空间。
如图9(a)所示,高电压电源电力布线210在环状芯部件500的贯通孔501内的空间内相对于分隔壁610铺设于一侧空间。另一方面,连接检测布线220在环状芯部件500的贯通孔501内的空间内相对于分隔壁610铺设于另一侧空间。这样,通过设置能够分割配置那样的分隔壁610,能够抑制高电压电源电力布线210和连接检测布线220在环状芯部件500的贯通孔501内部的布线交叉。
通过像这样构成,相对于箱体开口部120铺设于右侧的高电压电源电力布线210在环状芯部件500的贯通孔501内也配置于右侧,相对于箱体开口部120铺设于左侧的连接检测布线220在环状芯部件500的贯通孔501内也配置于左侧。另外,在箱体开口部120的布线引出部,利用形成为凸形剖面形状的芯固定部620,高电压电源电力布线210被定位为朝向右方向,且连接检测布线220被定位为朝向左方向。
由此,防止在共模滤波器通过后高电压电源电力布线210和连接检测布线220邻接交叉,能够将两布线间的空间距离确保为一定量,从而能够抑制空间传播所引起的噪声混入。
此外,上述中,芯固定部620以及分隔壁610向左右方向分割空间,但当然分割方向不限定于左右,应该根据布线铺设方向来变化。并且,分割空间个数不限定于必需是二分割,也可以根据布线个数来变化,若保证分隔形状则壁面形状不是必需的。
此外,分隔部件600也可以由绝缘体构成,但也可以是导体,也可以复合绝缘体和导体而构成。若将分隔部件600的分隔壁610以及凸形剖面形状的芯固定部620设为导体,并给予与箱体101相同的基准电位(GND电位),则分隔形状部得到电方式的遮挡效果,从而对于抑制空间传播所引起的噪声混入更加有效。
此外,本实施例中,从箱体101内侧安装环状芯部件500,但也可以是从箱体101外侧进行安装的结构。即,是如下方法:在安装装置侧连接器200前,从箱体101外侧方向将环状芯部件500插入于开口部120,之后安装装置侧连接器200。在该情况下,若变更上述的分隔部件600的凸形剖面形状壁的一部分来对应,则得到相同的效果。
符号的说明
100—DC-DC转换装置,101—箱体,120—开口部,193—螺纹孔,200—装置侧连接器,210—高电压电源电力布线,220—连接检测线,230—接点端子,240—管,270—连接检测信号产生电路,280—连接检测信号检测电路,290—导电金属制连接器外壳,291—箱体导入部,292—O型圈,293—螺纹固定用孔,300—车辆侧连接器,310—高电压电源电力布线,320—连接检测线,330—接点端子,350—高电压电源布线电缆,390—导电金属制连接器外壳,500—环状芯部件,501—贯通孔,510—环状磁性体芯,511—贯通孔,520—外装部件,600—分隔部件,610—分隔壁,620—芯固定部,630—螺纹固定用孔,900—其它装置。

Claims (6)

1.一种电力变换装置,其特征在于,具备:
具有传递高电压电源的直流电力的布线的连接器;以及
供上述连接器配设的箱体,
上述连接器具有检测该连接器是否与外部电路连接的连接检测布线,
上述连接检测布线通过由磁性体形成的环状芯的内周侧而被导入到上述箱体内部,
传递上述高电压电源的直流电力的上述布线通过上述环状芯的上述内周侧而被导入到上述箱体内部。
2.根据权利要求1所述的电力变换装置,其特征在于,
在上述箱体形成有与上述连接器连接的开口部,
在上述开口部插入上述环状芯。
3.根据权利要求1或2所述的电力变换装置,其特征在于,
在上述布线与上述连接检测布线之间配置有分隔部件。
4.根据权利要求3所述的电力变换装置,其特征在于,
上述分隔部件具有芯固定部,
上述环状芯被夹持在上述箱体与上述分隔部件之间。
5.根据权利要求3所述的电力变换装置,其特征在于,
上述分隔部件具有突出至上述环状芯的内周侧的分隔壁,
上述布线和上述连接检测布线在上述环状芯的内周侧由上述分隔壁隔开。
6.根据权利要求4所述的电力变换装置,其特征在于,
上述分隔部件具有突出至上述环状芯的内周侧的分隔壁,
上述布线和上述连接检测布线在上述环状芯的内周侧由上述分隔壁隔开。
CN201480031422.3A 2013-06-10 2014-04-18 电力变换装置 Active CN105247749B (zh)

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DE102016121168B3 (de) * 2016-11-07 2018-03-15 Lisa Dräxlmaier GmbH Geschirmte elektrische leitungsanordnung
DE102017113920B4 (de) * 2017-06-23 2022-02-24 Iav Gmbh Ingenieurgesellschaft Auto Und Verkehr Ladeanschlusskühler und Fahrzeug mit Ladeanschlusskühler
JP7077979B2 (ja) * 2019-01-25 2022-05-31 株式会社豊田自動織機 電力変換装置
WO2021106144A1 (ja) * 2019-11-28 2021-06-03 三菱電機株式会社 充放電装置

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CN101114767A (zh) * 2006-07-24 2008-01-30 发那科株式会社 电路单元的密封构造

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JPWO2014199725A1 (ja) 2017-02-23
CN105247749A (zh) 2016-01-13

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