CN105236350B - A kind of wafer level Direct Bonding method of sapphire pressure sensitive chip - Google Patents

A kind of wafer level Direct Bonding method of sapphire pressure sensitive chip Download PDF

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CN105236350B
CN105236350B CN201510689597.XA CN201510689597A CN105236350B CN 105236350 B CN105236350 B CN 105236350B CN 201510689597 A CN201510689597 A CN 201510689597A CN 105236350 B CN105236350 B CN 105236350B
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sapphire
wafer
sapphire wafer
bonding
pressure sensitive
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CN105236350A (en
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王伟
王世宁
吴亚林
史鑫
曹永海
桂永雷
张鹏
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CETC 49 Research Institute
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Abstract

A kind of Direct Bonding method of sapphire pressure sensitive chip, the invention belongs to MEMS technology technical field, it in order to solve the Direct Bonding that existing process is difficult to sapphire wafer in sapphire pressure sensitive structure, and the pressure sensor for preparing the relatively low problem of operating temperature.Direct Bonding method:First, cavity is etched to a piece of sapphire wafer, then carries out pre- scribing;2nd, two panels sapphire wafer is placed in dilute sulfuric acid and forms hydroxyl layer;3rd, two panels sapphire wafer alignment is stacked and carries out pre- bonding;4th, high temperature bonding is carried out to the pre- sapphire wafer being bonded continuous heating at a temperature of 1150~1350 DEG C;5th, make annealing treatment;6th, chip is cut into.The present invention uses two kinds of mode of heatings of heat radiation and warm table in Direct Bonding, and bonding success rate is lifted by way of pre- scribing, does not use adhesive or intermediate layer in the structure of the sapphire pressure sensitive chip, and operating temperature can reach 1500 DEG C or so.

Description

A kind of wafer level Direct Bonding method of sapphire pressure sensitive chip
Technical field
The invention belongs to MEMS technology technical field, and in particular to a kind of Direct Bonding side of sapphire wafer (wafer level) Method.
Background technology
The operating temperature of traditional semiconductor pressure sensor is general below 600 DEG C, wherein, SiC pressure drag type pressures are passed 600 DEG C of the maximum operating temperature of sensor, the maximum operating temperature of SOI pressure sensors below 500 DEG C, silicon-on-sapphire pressure 350 DEG C of the maximum operating temperature of sensor.Electricity formula pressure sensor is dfficult to apply in temperature environment higher.
At present, foreign countries occur in that the fibre optic compression sensor product based on sapphire chip, such as Britain Oxsensis companies Wave-Phire DPT950 type fibre optic compression sensors, maximum operating temperature can reach 600 DEG C, and probe can reach foremost 1000℃.And the country does not report the achievement in research of the fibre optic compression sensor based on sapphire chip also.Chinese patent literature CN103234673 discloses a kind of resistant to elevated temperatures pressure sensor micro-nano structure, and it includes:Carborundum diaphragm, reflectance coating, half are instead Penetrate film, bonded layer, silicon carbide substrate, encapsulated layer and sapphire fiber;Reflectance coating is plated in carborundum diaphragm middle part, semi-reflective film plating In sapphire fiber end, bonded layer (silica) is located between carborundum diaphragm and silicon carbide substrate, and sapphire fiber leads to Encapsulated layer (refractory ceramics glue) is crossed to be connected with silicon carbide substrate.The preparation technology of above-mentioned pressure sensor is to use to be plated in carborundum Reflectance coating on diaphragm forms Fabry-Perot interference chamber with the semi-reflective film being plated on sapphire fiber end, realizes high temperature Pressure detecting under environment.
At present, domestic sapphire wafer (wafer level) Direct Bonding technique does not have also so far also in theoretical research stage There is sapphire wafer (wafer level) Direct Bonding technology of maturation.And the country is typically directed to silicon in terms of Wafer level bonding Sill, for example, silicon-silicon bond conjunction, silicon-glass anodic bonding etc..
The content of the invention
It is blue precious the invention aims to solve wafer level during existing process is difficult to sapphire pressure sensitive structure The Direct Bonding of stone chip, and the pressure sensor for preparing the relatively low problem of operating temperature, and provide a kind of blue precious The wafer level Direct Bonding method of stone presser sensor chip.
The Direct Bonding method of sapphire pressure sensitive chip of the present invention is realized according to the following steps:
First, sapphire wafer B is etched into cavity, sapphire wafer B is entered using machine cuts or laser cutting then The pre- scribing of row, the sapphire wafer B for being etched;
2nd, the sapphire wafer B of sapphire wafer A and etching is sequentially passed through into RCA cleanings and deionized water is cleaned by ultrasonic, Then concentration is placed in after concentrated phosphoric acid corrosion treatment to form hydroxyl layer in 0.5~1mol/L dilute sulfuric acids, deionized water is used Hydrophilic pretreated sapphire wafer A and sapphire wafer B is obtained after flushing;
3rd, hydrophilic pretreated sapphire wafer A and sapphire wafer B alignments are stacked, being put into bonder is carried out Pre- bonding, obtains the sapphire wafer of pre- bonding;
4th, the sapphire wafer of pre- bonding is placed in high-temperature clamp and is fixed, be then placed within the true of Direct Bonding device In empty room, radiation shield is provided with the inwall of vacuum chamber, the upper surface of vacuum chamber base plate is provided with warm table, clamping has pre- The high-temperature clamp of the sapphire wafer of bonding is placed on warm table, and continuous heating 40~60 is small at a temperature of 1150~1350 DEG C Shi Jinhang high temperature is bonded, the sapphire wafer after being bonded;
5th, the sapphire wafer after the bonding for obtaining step 4 is placed into Direct Bonding device with 1150~1250 DEG C Temperature made annealing treatment, the sapphire wafer after being annealed;
6th, the sapphire wafer after annealing is cut into chip according to the figure of step one pre- scribing, in sapphire chip A Vacuum chamber is formed between sapphire chip B, sapphire pressure sensitive chip is obtained.
Sapphire wafer (wafer level) Direct Bonding device of the present invention has two kinds of mode of heatings, and a kind of mode of heating is heat Radiant type heat, using radiation shield heat radiation type heat, be capable of achieving large volume of uniform temperature zone (>=1200 DEG C), power consumption compared with Greatly;Another mode of heating is conduction-type heating, is heated using the thermal conductivity of warm table, is capable of achieving the uniform temperature zone of smaller size smaller (>=1200 DEG C), power consumption is smaller.
Sapphire wafer (wafer level) Direct Bonding process of the present invention, for double throwings sapphire wafer (wafer level) The parameters such as roughness, general thickness deviation, local thickness's deviation, angularity, flexibility are larger and are difficult to Direct Bonding (not using adhesive or intermediate layer of material), and small between eliminating two panels sapphire wafer by the way of the pre- scribing Gap, lifting bonding success rate.After sapphire wafer (wafer level) bonding is completed, the figure according still further to pre- scribing is cut Scribing.
Sapphire fusing point more than 2000 DEG C, and with splendid anticorrosion properties, so becoming high temperature and severe Ideal material in terms of environmentally sensitive.A kind of sapphire wafer (wafer level) Direct Bonding process proposed by the present invention, profit With sapphire wafer Direct Bonding device realize sapphire wafer (wafer level) Direct Bonding and sapphire chip it is straight Connect bonding.Due to not using adhesive or intermediate layer of material in the structure of the sapphire pressure sensitive chip for obtaining, it is entirely Monocrystalline sapphire material, therefore the pressure sensor based on sapphire chip can be operated in exceedingly odious, hot environment, work 1500 DEG C or so are can reach as temperature.
Brief description of the drawings
Fig. 1 is the structural representation of vacuum chamber in Direct Bonding device described in the step 4 of specific embodiment one;
Fig. 2 is the pre- scribing figure of sapphire wafer B3-2 (wafer level has etching cavity) in embodiment one;
Fig. 3 is the structural representation of high-temperature clamp;
Fig. 4 is the structural representation of sapphire pressure sensitive chip;
Fig. 5 is clamping structure schematic diagram of the embodiment two to single sapphire pressure sensitive chip Direct Bonding.
Specific embodiment
Specific embodiment one:The Direct Bonding method of present embodiment sapphire pressure sensitive chip is real according to the following steps Apply:
First, sapphire wafer B3-2 is etched into cavity, then using machine cuts or laser cutting to sapphire wafer B3-2 carries out pre- scribing, the sapphire wafer B3-2 for being etched;
2nd, the sapphire wafer B3-2 of sapphire wafer A3-1 and etching is sequentially passed through into RCA cleanings and deionized water surpasses Sound is cleaned, and concentration is then placed in after concentrated phosphoric acid corrosion treatment to form hydroxyl layer in 0.5~1mol/L dilute sulfuric acids, is spent Ionized water obtains hydrophilic pretreated sapphire wafer A3-1 and sapphire wafer B3-2 after rinsing;
3rd, hydrophilic pretreated sapphire wafer A3-1 and sapphire wafer B3-2 alignments are stacked, is put into bonder In carry out pre- bonding, obtain the sapphire wafer 3 of pre- bonding;
4th, the sapphire wafer 3 of pre- bonding is placed in high-temperature clamp and is fixed, be then placed within the true of Direct Bonding device In empty room, radiation shield 1 is provided with the inwall of vacuum chamber, the upper surface of vacuum chamber base plate is provided with warm table 2, clamping has The high-temperature clamp of the sapphire wafer 3 of pre- bonding is placed on warm table 2, at a temperature of 1150~1350 DEG C continuous heating 40~ Carry out high temperature bonding within 60 hours, the sapphire wafer 3 after being bonded;
5th, the sapphire wafer 3 after the bonding for obtaining step 4 is placed into Direct Bonding device with 1150~1250 DEG C temperature made annealing treatment, the sapphire wafer 3 after being annealed;
6th, the sapphire wafer 3 after annealing is cut into chip according to the figure of step one pre- scribing, in sapphire chip Vacuum chamber 8 is formed between A7-1 and sapphire chip B7-2, sapphire pressure sensitive chip 7 is obtained.
Present embodiment step 4 sapphire wafer (wafer level) Direct Bonding device has two heater elements.One adds Thermal device is radiation shield 1, and the outer surface of radiation shield 1 is vacuum chamber housing, whole true in the inner surface of radiation shield 1 parcel bonding apparatus Absolutely empty, whole heating are carried out to vacuum space;Another heater element is warm table 2, and the center in vacuum space is only right The center of vacuum space carries out local heating.
Present embodiment is used to make the sapphire pressure sensitive structure of High Temperature Fiber Optic Pressure Sensor, and its principle is blue precious Stone chip A7-1 is used with the sapphire chip B7-2 with cavity and is bonded together to form presser sensor structure (see Fig. 4), due to blue precious Stone material has excellent optical property, blue when the light of Optical Fiber Transmission incides presser sensor chamber through sapphire chip B7-2 The lower surface of jewel chip A7-1 forms Fabry-Perot interference chamber and realizes high temperature ring with the cavity face of sapphire chip B7-2 Pressure detecting under border.The present embodiment optical property excellent because sapphire material has, sapphire surface need not be plated Reflectance coating;Sapphire chip A7-1 passes through Direct Bonding with the sapphire chip B7-2 with cavity, it is not necessary to intermediate bonding layer. The vacuum chamber 8 that sapphire chip A7-1 is bonded together to form with the sapphire chip B7-2 with cavity, it is possible to reduce if being pressed under high temperature Influence during the power sensitive structure certain gas of encapsulation to pressure detecting.Optical fiber only plays transmission light signal function, is not involved in forming method Fabry-Perot interference chamber, reduces fibre-optic package difficulty.The sapphire pressure sensitive structure 7 that present embodiment makes is using same Kind of material, simple structure, it is to avoid the stress mismatch problem of different materials under hot environment.
Specific embodiment two:The figure that present embodiment is cut from the pre- cutting-up of step one unlike specific embodiment party one is Zhou duicheng tuxing or centrosymmetric image.Other steps and parameter are identical with specific embodiment one.
Specific embodiment three:The figure that present embodiment is cut from the pre- cutting-up of step one unlike specific embodiment party two is Circular, oval, square or rectangle.Other steps and parameter are identical with specific embodiment two.
Specific embodiment four:Step one is using dry unlike one of present embodiment and specific embodiment one to three Method or wet etching go out cavity.Other steps and parameter are identical with one of specific embodiment one to three.
Specific embodiment five:Described in step one unlike one of present embodiment and specific embodiment one to four The depth of cavity be 1 μm~300 μm between, between a diameter of 1mm~10mm of cavity.Other steps and parameter and specific implementation One of mode one to four is identical.
Specific embodiment six:Described in step 4 unlike one of present embodiment and specific embodiment one to five High-temperature clamp is made up of corundum disk 4, corundum cylinder 5 and zirconium oxide disk 6, and the upper surface of corundum disk 4 is provided with corundum Cylinder 5, the sapphire wafer 3 of pre- bonding is placed in corundum cylinder 5, is stamped in the upper surface of the sapphire wafer 3 of pre- bonding Multiple zirconium oxide disks 6.Other steps and parameter are identical with one of specific embodiment one to five.
Embodiment one:The Direct Bonding method of the present embodiment sapphire pressure sensitive chip is implemented according to the following steps:
First, then thickness is adopted for the sapphire wafer B 3-2 of 0.4mm etch diameter of phi 5mm, 50 μm of cavitys of depth Pre- scribing is carried out to sapphire wafer B3-2 with laser cutting, pre- cutting-up is cut into the square of 10 × 10mm, 10 μm of depth of cut, The sapphire wafer B3-2 for being etched;
2nd, by thickness for the sapphire wafer A3-1 of 0.4mm and the sapphire wafer B3-2 of etching sequentially pass through RCA cleanings It is cleaned by ultrasonic with deionized water, being then placed in concentration after the concentrated phosphoric acid corrosion treatment that mass concentration is 85% is In 0.5mol/L dilute sulfuric acids formed hydroxyl layer, with obtained after deionized water rinsing hydrophilic pretreated sapphire wafer A3-1 and Sapphire wafer B3-2;
3rd, hydrophilic pretreated sapphire wafer A3-1 and sapphire wafer B3-2 alignments are stacked, is put into bonder In pressure be 2kN, temperature be 200 DEG C under conditions of carry out pre- bonding 1h, obtain the sapphire wafer 3 of pre- bonding;
4th, the sapphire wafer 3 of pre- bonding is placed in high-temperature clamp and is fixed, be then placed within the true of Direct Bonding device In empty room, radiation shield 1 is provided with the inwall of vacuum chamber, the upper surface of vacuum chamber base plate is provided with warm table 2, clamping has The high-temperature clamp of the sapphire 3 of pre- bonding is placed on warm table 2, is that 10N, temperature are 1200 DEG C of (vacuum chamber environment temperature in pressure Degree) under conditions of continuous heating carry out high temperature bonding within 50 hours, the sapphire wafer 3 after being bonded;
5th, the sapphire wafer 3 after the bonding for obtaining step 4 is placed into Direct Bonding device with 1200 DEG C of temperature Degree carries out annealing 10h, the sapphire wafer 3 after being annealed;
6th, the sapphire wafer 3 after annealing is cut into chip according to the figure of step one pre- scribing, in sapphire chip Vacuum chamber 8 is formed between A7-1 and sapphire chip B7-2, sapphire pressure sensitive chip 7 is obtained.
The sapphire pressure sensitive chip that the present embodiment Direct Bonding is obtained is by sapphire chip A7-1 and sapphire chip B7-2 Direct Bondings are formed, and cavity is etched with sapphire chip B7-2, and the sapphire chip A7-1 is by without etching The wafer level sapphire wafer machine cuts or laser cutting of cavity are formed, and the sapphire chip B7-2 is that will have etching recessed The wafer level sapphire wafer machine cuts or laser cutting in chamber are formed.The vacuum chamber 8 is to be bonded indigo plant under vacuum Jewel chip A7-1 and sapphire chip B7-2 and the annular seal space that is formed.The sapphire pressure sensitive chip 7 that the present embodiment is obtained Operating temperature can reach more than 1500 DEG C.
Embodiment two:The present embodiment is direct from unlike embodiment one to monolithic sapphire chip A7-1 and sapphire core The direct high temperature bondings of piece B7-2.
The present embodiment is as shown in Figure 5 to the clamping structure schematic diagram of single sapphire pressure sensitive chip Direct Bonding.

Claims (5)

1. a kind of wafer level Direct Bonding method of sapphire pressure sensitive chip, it is characterised in that be to follow these steps to realize:
First, sapphire wafer B (3-2) is etched into cavity, then using machine cuts or laser cutting to sapphire wafer B (3-2) carries out pre- scribing, the sapphire wafer B (3-2) for being etched;
2nd, the sapphire wafer B (3-2) of sapphire wafer A (3-1) and etching is sequentially passed through into RCA cleanings and deionized water surpasses Sound is cleaned, and concentration is then placed in after concentrated phosphoric acid corrosion treatment to form hydroxyl layer in 0.5~1mol/L dilute sulfuric acids, is spent Ionized water obtains hydrophilic pretreated sapphire wafer A (3-1) and sapphire wafer B (3-2) after rinsing;
3rd, hydrophilic pretreated sapphire wafer A (3-1) and sapphire wafer B (3-2) alignments are stacked, is put into bonder In carry out pre- bonding, obtain the sapphire wafer (3) of pre- bonding;
4th, the sapphire wafer (3) of pre- bonding is placed in high-temperature clamp and is fixed, be then placed within the vacuum of Direct Bonding device In room, radiation shield (1) is provided with the inwall of vacuum chamber, the upper surface of vacuum chamber base plate is provided with warm table (2), clamping The high-temperature clamp for having the sapphire wafer (3) of pre- bonding is placed on warm table (2), is persistently added at a temperature of 1150~1350 DEG C Heat carries out high temperature bonding in 40~60 hours, the sapphire wafer (3) after being bonded;
5th, the sapphire wafer (3) after the bonding for obtaining step 4 is placed into Direct Bonding device with 1150~1250 DEG C Temperature made annealing treatment, the sapphire wafer (3) after being annealed;
6th, the sapphire wafer (3) after annealing is cut into chip according to the figure of step one pre- scribing, in sapphire chip A Vacuum chamber (8) is formed between (7-1) and sapphire chip B (7-2), sapphire pressure sensitive chip (7) is obtained;
High-temperature clamp wherein described in step 4 is made up of corundum disk (4), corundum cylinder (5) and zirconium oxide disk (6), firm The upper surface of beautiful disk (4) is provided with corundum cylinder (5), and the sapphire wafer (3) of pre- bonding is placed in corundum cylinder (5), Multiple zirconium oxide disks (6) are stamped in the upper surface of the sapphire wafer (3) of pre- bonding.
2. a kind of wafer level Direct Bonding method of sapphire pressure sensitive chip according to claim 1, its feature exists The figure cut in the pre- cutting-up of step one is zhou duicheng tuxing or centrosymmetric image.
3. a kind of wafer level Direct Bonding method of sapphire pressure sensitive chip according to claim 2, its feature exists The figure cut in the pre- cutting-up of step one is circular, oval or rectangle.
4. a kind of wafer level Direct Bonding method of sapphire pressure sensitive chip according to claim 1, its feature exists Cavity is gone out using dry or wet etch in step one.
5. a kind of wafer level Direct Bonding method of sapphire pressure sensitive chip according to claim 1, its feature exists Between the depth of the cavity described in step one is for 1 μm~300 μm, between a diameter of 1mm~10mm of cavity.
CN201510689597.XA 2015-10-21 2015-10-21 A kind of wafer level Direct Bonding method of sapphire pressure sensitive chip Expired - Fee Related CN105236350B (en)

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US11764198B2 (en) 2017-03-02 2023-09-19 Ev Group E. Thallner Gmbh Method and device for bonding of chips
CN110160570B (en) * 2019-05-13 2021-07-20 上海大学 Optical fiber sensor based on sapphire and optical fiber ferrule bonding and preparation method
CN112744781B (en) * 2019-10-29 2024-07-09 中北大学 Preparation method of magnesium oxide sealing cavity
CN115036225B (en) * 2022-08-11 2022-11-15 西北电子装备技术研究所(中国电子科技集团公司第二研究所) Ultra-high temperature vacuum bonding equipment for sapphire wafer bonding
CN115028141A (en) * 2022-08-11 2022-09-09 西北电子装备技术研究所(中国电子科技集团公司第二研究所) Sapphire wafer direct bonding method of sapphire pressure sensitive structure

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US7659182B2 (en) * 2006-05-23 2010-02-09 Vladimir Vaganov Method of wafer-to-wafer bonding
CN101259951A (en) * 2008-04-11 2008-09-10 东南大学 Method for manufacturing wafer-stage glass micro-cavity
CN102544264B (en) * 2012-01-19 2014-04-23 苏州锦元纳米科技有限公司 Method for preparing nano pattern on sapphire substrate
CN103234673B (en) * 2013-04-27 2015-01-07 北京航空航天大学 Pressure sensor micro-nano structure with high stability under high-temperature environment

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