CN105235270A - Control system for friction press - Google Patents
Control system for friction press Download PDFInfo
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- CN105235270A CN105235270A CN201510754759.3A CN201510754759A CN105235270A CN 105235270 A CN105235270 A CN 105235270A CN 201510754759 A CN201510754759 A CN 201510754759A CN 105235270 A CN105235270 A CN 105235270A
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Abstract
The invention relates to a control system for a friction press. The control system is provided with a mould clamping device, an acquiring module and a control module, wherein the mould clamping device comprises an upper mould base and a lower mould base which are arranged at the two ends of a mould holder; an iron clamp clamping round mould in the middle of the mould holder is provided with a drive module, and electrically connected with the friction press for driving the friction press to work; the acquiring module is used for acquiring a graph and a thickness of a to-be-processed part in the iron clamp clamping round mould; the control module comprises a judging module and a variable-frequency module; the variable-frequency module is electrically connected with a drive module and used for controlling a rotation speed of the drive module; and the judging module is electrically connected with the acquiring module and used for judging a signal fed back by the acquiring module, and outputting results to the variable-frequency module. The thickness of the to-be-processed part is measured and physical parameters such as next-time force giving speed, required film pressing amount, film pressing times and the like are analyzed through intelligent control, thereby realizing precise control, improving product quality and reducing a rejection rate; and meanwhile, artificial damages can be greatly reduced by automatic operation.
Description
Technical field
The present invention relates to a kind of system controlling machining forging production equipment, particularly a kind of automation control system of friction press.
Background technology
Friction press is the pressure processing machine that a kind of versatility is stronger, and application is comparatively extensive, can use in the various industries of pressure processing.In machine building industry, the application of friction press is more extensive, and can be used to the work such as die forging, upsetting, bending, corrections, pressure-sizing, some non-trimmings forge also to have come with this forcing press.
And existing friction press is manually-operated mostly, its precision is low, product percent of pass is low, accident risk is high is all its problem developed of restriction.
Summary of the invention
In order to overcome the deficiency of technical background, the invention provides the control system of friction press.
The technical solution adopted in the present invention is: a kind of control system of friction press, be provided with a clamping die device, this clamping die device comprises the top mold frame and lower mold holder that are located at die holder two end, the two movable adjustment, be located at the shim folder circle mould in the middle of die holder, be provided with driver module, with friction pressure mechatronics, for driving friction press work; Acquisition module, is arranged on friction press, for gathering figure and the thickness of workpiece to be added in shim folder circle mould; Control module, it comprises judge module and frequency-variable module, and described frequency-variable module is electrically connected with driver module, for controlling the rotating speed of driver module, described judge module is electrically connected with acquisition module, judges, and output results to frequency-variable module for the signal fed back acquisition module.
Described driver module is servomotor.
Described frequency-variable module adopts frequency converter.
Described acquisition module comprises figure collection and data acquisition, described data acquisition is connected with judge module, described control module comprises the display screen respectively at figure collection and data acquisition electrical connection, and the figure of figure collection and the signal of data acquisition are all presented in display screen.
Described data acquisition module comprises the first laser sensor and the second laser sensor, and described first laser sensor and the second laser sensor are arranged on the two ends up and down of friction press respectively, and the two matches and gathers the thickness of workpiece to be added.
Described image capture module comprises camera, and this camera is installed on friction press, for gathering figure to be processed.
The invention has the beneficial effects as follows: the present invention adopts intelligentized control method by measuring the thickness of workpiece to be added, analyze next time to power speed, also need the physical quantitys such as press mold is how many, press mold number of times, thus realize controlling accurately, improve the quality of products, to reduce the number of rejects and seconds rate, meanwhile, automation mechanized operation can reduce artificial injury to a great extent.
Accompanying drawing explanation
Fig. 1 is structured flowchart of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the present invention is further illustrated:
As shown in the figure, a kind of control system of friction press, be provided with a clamping die device, this clamping die device comprises the top mold frame and lower mold holder that are located at die holder two end, the two movable adjustment, is located at the shim folder circle mould in the middle of die holder, is provided with driver module, with friction pressure mechatronics, for driving friction press work, acquisition module, is arranged on friction press, for gathering figure and the thickness of workpiece to be added in shim folder circle mould, control module, it comprises judge module and frequency-variable module, described frequency-variable module is electrically connected with driver module, for controlling the rotating speed of driver module, described judge module is electrically connected with acquisition module, signal for feeding back acquisition module judges, and output results to frequency-variable module, adopt intelligentized control method by measuring the thickness of workpiece to be added, analyze next time to power speed, also need press mold how many, the physical quantitys such as press mold number of times, thus realize controlling accurately, improve the quality of products, to reduce the number of rejects and seconds rate, simultaneously, automation mechanized operation can reduce artificial injury to a great extent.
Described driver module is servomotor, and described frequency-variable module adopts frequency converter, and the two matches and can realize the function of frequency conversion output, changes servomotor rotating speed according to actual needs, thus realizes accurately controlling, and also reaches energy-conservation effect simultaneously.
Described acquisition module comprises figure collection and data acquisition, described data acquisition is connected with judge module, described control module comprises the display screen respectively at figure collection and data acquisition electrical connection, the figure of figure collection and the signal of data acquisition are all presented in display screen, described image capture module comprises camera, this camera is installed on friction press, for the figure that three-dimensional acquisition is to be processed; Figure shows, and give more concrete visual effect, the processing progress of workpiece to be added can pass through display screen Real Time Observation, and can participate in judging that whether the size of this workpiece suitable in generation artificially, to make change in time, reduces scrappage further.
Described data acquisition module comprises the first laser sensor and the second laser sensor, described first laser sensor and the second laser sensor are arranged on the two ends up and down of friction press respectively, the two matches and gathers the thickness of workpiece to be added, and feed back to judge module, carry out analysis by judge module to judge, giving friction press power speed, also need the physical quantitys such as press mold is how many, press mold number of times to export to frequency-variable module, finally changes servomotor to control the change of friction press by frequency-variable module.
Below described by reference to the accompanying drawings embodiment is only the preferred embodiment of the present invention, and the restriction not to protection scope of the present invention, and any improvement done based on the present invention's spirit all ought within scope.
Claims (6)
1. the control system of a friction press, be provided with a clamping die device, this clamping die device comprises the top mold frame and lower mold holder that are located at die holder two end, the two movable adjustment, be located at the shim folder circle mould in the middle of die holder, it is characterized in that: be provided with driver module, with friction pressure mechatronics, for driving friction press work;
Acquisition module, is arranged on friction press, for gathering figure and the thickness of workpiece to be added in shim folder circle mould;
Control module, it comprises judge module and frequency-variable module, and described frequency-variable module is electrically connected with driver module, for controlling the rotating speed of driver module, described judge module is electrically connected with acquisition module, judges, and output results to frequency-variable module for the signal fed back acquisition module.
2. the control system of friction press according to claim 1, is characterized in that: described driver module is servomotor.
3. the control system of friction press according to claim 1, is characterized in that: described frequency-variable module adopts frequency converter.
4. the control system of friction press according to claim 1, it is characterized in that: described acquisition module comprises figure collection and data acquisition, described data acquisition is connected with judge module, described control module comprises the display screen respectively at figure collection and data acquisition electrical connection, and the figure of figure collection and the signal of data acquisition are all presented in display screen.
5. the control system of friction press according to claim 4, it is characterized in that: described data acquisition module comprises the first laser sensor and the second laser sensor, described first laser sensor and the second laser sensor are arranged on the two ends up and down of friction press respectively, and the two matches and gathers the thickness of workpiece to be added.
6. the control system of friction press according to claim 4, is characterized in that: described image capture module comprises camera, and this camera is installed on friction press, for gathering figure to be processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510754759.3A CN105235270A (en) | 2015-11-09 | 2015-11-09 | Control system for friction press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510754759.3A CN105235270A (en) | 2015-11-09 | 2015-11-09 | Control system for friction press |
Publications (1)
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| CN105235270A true CN105235270A (en) | 2016-01-13 |
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| CN201510754759.3A Pending CN105235270A (en) | 2015-11-09 | 2015-11-09 | Control system for friction press |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734476A (en) * | 2016-11-15 | 2017-05-31 | 成都陵川特种工业有限责任公司 | A kind of energy-efficient spinning machine spinning control method |
| CN106739127A (en) * | 2016-11-14 | 2017-05-31 | 宁波博信机械制造有限公司 | A kind of slider of punch moves the forecasting system of the frequency |
| CN109491310A (en) * | 2018-09-28 | 2019-03-19 | 江苏利普机械有限公司 | A kind of control system of friction press |
| CN115415460A (en) * | 2022-10-31 | 2022-12-02 | 江苏宏盛液压机械有限公司 | Hydraulic pump forging device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106739127A (en) * | 2016-11-14 | 2017-05-31 | 宁波博信机械制造有限公司 | A kind of slider of punch moves the forecasting system of the frequency |
| CN106734476A (en) * | 2016-11-15 | 2017-05-31 | 成都陵川特种工业有限责任公司 | A kind of energy-efficient spinning machine spinning control method |
| CN109491310A (en) * | 2018-09-28 | 2019-03-19 | 江苏利普机械有限公司 | A kind of control system of friction press |
| CN115415460A (en) * | 2022-10-31 | 2022-12-02 | 江苏宏盛液压机械有限公司 | Hydraulic pump forging device |
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Application publication date: 20160113 |
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