CN101190450A - Internal welded radiator header tube hole punched device and process thereof - Google Patents
Internal welded radiator header tube hole punched device and process thereof Download PDFInfo
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- CN101190450A CN101190450A CNA2006100701632A CN200610070163A CN101190450A CN 101190450 A CN101190450 A CN 101190450A CN A2006100701632 A CNA2006100701632 A CN A2006100701632A CN 200610070163 A CN200610070163 A CN 200610070163A CN 101190450 A CN101190450 A CN 101190450A
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Abstract
The invention discloses an internal-welding radiator header pipe punching device and a technique method thereof, comprising a punch, a control cabinet and a material feeding device. The material feeding device comprises a material supporting frame, a screw rod and a stepping motor driving the material supporting frame to move; one end of screw rod is fixedly supported on the workbench of the punch and the other end is transmitted and connected with the stepping motor which is electrically connected with the control cabinet; the workbench of the punch is provided with a punching die; the material supporting frame and the punching die are arranged in the same horizontal; a raw material pipe is arranged on the material supporting frame and the lower die of the punching die for positioning; a motor control switch on the control cabinet is pressed down to start the stepping motor which then drives the material supporting frame to transmit the raw material pipe to the processing position for punching; when the upper hole punching is implemented, the punching of holes at two sides is implemented at the same time. The invention has the advantages of advanced technique, high automation and high punch positioning precision, greatly improving production efficiency, reducing labor cost and having extremely good practical value.
Description
Technical field
The present invention relates to the production equipment and the process thereof of steel column type radiator, relate in particular to a kind of internal welded radiator header tube hole punched device and process thereof.
Background technology
In recent years, the steel column type radiator is with its lower price, good thermal property, higher voltage endurance capability and manufacturability preferably, develop very fast, its traditional method of manufacturing technology is earlier with pipe, square tube or D shape pipe are holed on drilling machine, deburring, organize then moulding, the punching of internal-welded type column type radiator also is to pass through three process, gradation is finished on three planes, the shortcoming of this preparation method is that positioning accuracy is poor, utilize mould many, the equipment that utilizes is also many, usage ratio of equipment is lower, working strength of workers is very big, and the operative employee security incident takes place easily, the also very difficult assurance of product quality when operation, and manufacturability consumption is big, cause the cost price of product to increase, in today of radiator Market competition, if the cost height, will cause the price of selling also high, will reduce the competition counterweight of the product of this enterprise like this.
Summary of the invention
The purpose of this invention is to provide and to guarantee that production safety, reduction labor strength can reduce production costs and guarantee a kind of internal welded radiator header tube hole punched device and the process thereof of product quality again.
For achieving the above object, the technical solution used in the present invention is: a kind of internal welded radiator header tube hole punched device, comprise punch press, switch board and pay-off, described pay-off comprises material supporting rack, drives leading screw and stepper motor that material supporting rack moves, one end of described leading screw is fixedly supported on the workbench of punch press, the other end and stepper motor are in transmission connection, described stepper motor is electrically connected with switch board, the workbench of described punch press is provided with diel, and described material supporting rack and diel are on the same horizontal plane.
Below be the further improvement of invention to above technical scheme:
Be provided with leading screw between described stepper motor and the leading screw and rotate gear wheel, described leading screw rotates gear wheel and is connected with the stepper motor belt transmission, and described leading screw rotates gear wheel and leading screw engagement.
Described diel comprises the counterdie on the workbench that is located at punch press and the patrix of corresponding setting with counterdie, and described counterdie comprises lower bolster and following mode slider, and described patrix comprises upper punch, brake pad and has the elasticity material returned bar of open slot.
Described leading screw rotates gear wheel and is provided with first detector that detects its rotation number of turns, and described first detector is electrically connected with switch board.
The workbench of described punch press is provided with second detector that is used for detecting the punch press fault, and described second detector is electrically connected with switch board.
Its process may further comprise the steps: workpiece is placed on the lower bolster of material supporting rack and punching die and locate, press the motor control switch on the switch board, start stepper motor, described stepper motor drives leading screw and rotates the gear wheel rotation, leading screw rotates gear wheel and drive the leading screw rotation under the control of first detector, described leading screw drives material supporting rack described workpiece is delivered to Working position, first detector is passed to switch board with detected signal, after switch board is received signal, punch press is sent work order, carry out punching, when upper punch and lower bolster are finished the hole punching, the brake pad of patrix and the slide block of counterdie are finished the punching to the both sides side opening, repeat aforesaid operations, until with the workpiece completion of processing.
Described process is further comprising the steps of:
In punching, second detector carries out fault detect control to punch press, after finishing punching, in upper punch and brake pad backhaul, the elasticity material returned bar that has open slot withdraws from the blanking that two side holes sweeps away, and after the completion of processing, material supporting rack is delivered to the mould tail end with workpiece, reset by setting program then, prepare to work next time.
Beneficial effect
The present invention has the following advantages:
1, technology advanced person of the present invention, the automaticity height can significantly improve the productive labor rate, reduces labour cost.
2, punching positioning accuracy height of the present invention, its aperture error≤0.1mm, adjacent holes is apart from error≤0.05mm.
3, the product of different size model time of changing the line of production fast, can save a large amount of moulds, and can effectively ensure operative employee's personal safety, reduced labour intensity, improved production environment.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Accompanying drawing 1 is the process schematic representation of the embodiment of the invention;
Accompanying drawing 2 is structural representations of the workpiece of the embodiment of the invention;
Accompanying drawing 3 is side views of the workpiece of the embodiment of the invention.
Specific embodiment
Embodiment; as Fig. 1; Fig. 2; shown in Figure 3; a kind of internal welded radiator header tube hole punched device; comprise punch press 11; switch board 10 and pay-off; described pay-off comprises material supporting rack 5; drive leading screw 6 and stepper motor 9 that material supporting rack 5 moves; one end of described leading screw 6 is fixedly supported on the workbench of punch press 11; the other end and stepper motor 9 are in transmission connection; described stepper motor 9 is electrically connected with switch board 10; the workbench of described punch press 11 is provided with diel; described material supporting rack 5 is on the same horizontal plane with diel; be provided with leading screw between described stepper motor 9 and the leading screw 6 and rotate gear wheel 8; described leading screw rotates gear wheel 8 and is connected with stepper motor 9 belt transmission; described leading screw rotates gear wheel 8 and leading screw 6 engagements; described diel comprises the counterdie on the workbench that is located at punch press 11 and the patrix of corresponding setting with counterdie; described counterdie comprises lower bolster 4 and following mode slider 14; described patrix comprises upper punch 2; brake pad 12 and the elasticity material returned bar 1 that has open slot; described leading screw rotates gear wheel 8 and is provided with first detector 7 that detects its rotation number of turns; described first detector 7 is electrically connected with switch board 10; the workbench of described punch press 11 is provided with second detector 13 that is used for detecting the punch press fault; described second detector 13 is electrically connected with switch board 10; when punching; workpiece 3 is put on the material supporting rack 5; starting switch on the start-up control cabinet 10 makes stepper motor 9 drive leading screw 6 and rotates.
Its process may further comprise the steps: workpiece 3 is placed location on the lower bolster 4 of material supporting rack 5 and punching die, press the motor control switch on the switch board 10, start stepper motor 9, described stepper motor 9 drives leading screw and rotates gear wheel 8 rotations, leading screw rotates gear wheel 8 and drive leading screw 6 rotations under the control of first detector 7, described leading screw 6 drives material supporting rack 5 described workpiece 3 is delivered to Working position, first detector 7 is passed to switch board 10 with detected signal, after switch board 10 is received signal, punch press 11 is sent work order, carry out punching, the slide block 14 of the brake pad 12 of patrix and lower bolster 4 was finished the punching to the both sides side opening when upper punch 2 and lower bolster 40,000 were finished the hole punching, repeat aforesaid operations, until with workpiece 3 completion of processing, this process is further comprising the steps of: in punching, 13 pairs of punch presses of second detector 11 carry out fault detect control, after feeding puts in place, when if punch press 11 or other control are broken down, material supporting rack 5 can not continue feeding, thereby avoid the generation of accident, finish punching, in the time of upper punch 2 and brake pad 12 backhauls, the elasticity material returned bar 13 that has open slot withdraws from the blanking that two side holes sweeps away, after the completion of processing, material supporting rack 5 is delivered to the mould tail end with workpiece 3, resets by setting program then, prepares to work next time.
Technology advanced person of the present invention, the automaticity height, punching positioning accuracy height can significantly improve the productive labor rate, reduces labour cost, has good practical value.
Claims (7)
1. internal welded radiator header tube hole punched device, comprise punch press (11), switch board (10) and pay-off, it is characterized in that: described pay-off comprises material supporting rack (5), drive leading screw (6) and stepper motor (9) that material supporting rack (5) moves, one end of described leading screw (6) is fixedly supported on the workbench of punch press (11), the other end and stepper motor (9) are in transmission connection, described stepper motor (9) is electrically connected with switch board (10), the workbench of described punch press (11) is provided with diel, and described material supporting rack (5) is on the same horizontal plane with diel.
2. a kind of internal welded radiator header tube hole punched device according to claim 1, it is characterized in that: be provided with leading screw between described stepper motor (9) and the leading screw (6) and rotate gear wheel (8), described leading screw rotates gear wheel (8) and is connected with stepper motor (9) belt transmission, and described leading screw rotates gear wheel (8) and leading screw (6) engagement.
3. a kind of internal welded radiator header tube hole punched device according to claim 2; it is characterized in that: described diel comprises the counterdie on the workbench that is located at punch press (11) and the patrix of corresponding setting with counterdie; described counterdie comprises lower bolster (4) and following mode slider (14), and described patrix comprises upper punch (2), brake pad (12) and has the elasticity material returned bar (1) of open slot.
4. a kind of internal welded radiator header tube hole punched device according to claim 3, it is characterized in that: described leading screw rotates gear wheel (8) and is provided with first detector (7) that detects its rotation number of turns, and described first detector (7) is electrically connected with switch board (10).
5. a kind of internal welded radiator header tube hole punched device according to claim 4, it is characterized in that: the workbench of described punch press (11) is provided with second detector (13) that is used for detecting the punch press fault, and described second detector (13) is electrically connected with switch board (10).
6. the process of a kind of internal welded radiator header tube punching according to claim 5, it is characterized in that: may further comprise the steps: place the lower bolster (4) of material supporting rack (5) and punching die to go up the location workpiece (3), press the motor control switch on the switch board (10), start stepper motor (9), described stepper motor (9) drives leading screw and rotates gear wheel (8) rotation, leading screw rotates gear wheel (8) drive leading screw (6) under the control of first detector (7) and rotates, described leading screw (6) drives material supporting rack (5) workpiece (3) is delivered to Working position, first detector (7) is passed to switch board (10) with detected signal, after switch board (10) is received signal, punch press (11) is sent work order, carry out punching, the slide block (14) of the brake pad (12) of patrix and lower bolster (4) was finished the punching to the both sides side opening when upper punch (2) and lower bolster (4) were finished the hole punching, repeat aforesaid operations, until with workpiece (3) completion of processing.
7. the process of a kind of internal welded radiator header tube punching according to claim 6, it is characterized in that: further comprising the steps of: in punching, second detector (13) carries out fault detect control to punch press (11), after finishing punching, in upper punch (2) and brake pad (12) backhaul, the elasticity material returned bar (13) that has open slot withdraws from the blanking that two side holes sweeps away, after the completion of processing, material supporting rack (5) is delivered to the mould tail end with workpiece (3), reset by setting program then, prepare to work next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100701632A CN101190450A (en) | 2006-11-20 | 2006-11-20 | Internal welded radiator header tube hole punched device and process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100701632A CN101190450A (en) | 2006-11-20 | 2006-11-20 | Internal welded radiator header tube hole punched device and process thereof |
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| CN101190450A true CN101190450A (en) | 2008-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA2006100701632A Pending CN101190450A (en) | 2006-11-20 | 2006-11-20 | Internal welded radiator header tube hole punched device and process thereof |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011050583A1 (en) * | 2009-11-02 | 2011-05-05 | 中山市奥美森工业有限公司 | Flat hole punching device for collecting pipe |
| CN103157720A (en) * | 2011-12-13 | 2013-06-19 | 奇昊汽车系统（苏州）有限公司 | Automobile cross car beam (CCB) support long pipe stamping die |
| CN103350152A (en) * | 2013-07-15 | 2013-10-16 | 广东澳美高新科技有限公司 | Punching machine with automatic feeding function |
| CN103433348A (en) * | 2013-08-15 | 2013-12-11 | 上海三剑汽车部件有限公司 | Headrest rod manufacturing device and headrest rod manufacturing method thereof |
| CN103722082A (en) * | 2013-12-14 | 2014-04-16 | 苏州博汇精密机械有限公司 | Stamping die |
| CN104148522A (en) * | 2014-07-30 | 2014-11-19 | 湖州华鼎不锈钢管业有限公司 | Steel pipe perforating device |
| CN104550427A (en) * | 2015-01-07 | 2015-04-29 | 江苏亚峰机械集团有限公司 | Hole aligning punching machine for pipe |
| CN105414306A (en) * | 2015-12-17 | 2016-03-23 | 衢州峥嵘环保科技有限公司 | Multi-position cutting method and device for pipe fittings |
| CN105618557A (en) * | 2015-12-28 | 2016-06-01 | 嵊州市意海电机配件厂 | Punching device for manufacturing pipeline pump parts |
| CN105750387A (en) * | 2016-05-13 | 2016-07-13 | 苏州飞华铝制工业有限公司 | Horizontal stamping production line |
| CN106964692A (en) * | 2017-04-20 | 2017-07-21 | 海宁汇豪太阳能科技有限公司 | The processing technology and its processing unit (plant) of a kind of pressure-bearing inner liner |
| CN108856423A (en) * | 2018-06-20 | 2018-11-23 | 惠州汉旭五金塑胶科技有限公司 | The one stroke stamping transmission mechanism of punching press spacing can be automatically adjusted |
| CN109513800A (en) * | 2018-10-22 | 2019-03-26 | 南京工业大学 | Differential electric punch mechanism of numerical control turret punch press |
| CN110000279A (en) * | 2019-04-04 | 2019-07-12 | 无锡市华吉型材科技有限公司 | The reversed punching apparatus of automobile collision preventing steel pipe and processing technology |
| CN111570655A (en) * | 2020-06-06 | 2020-08-25 | 陈佳莲 | Automatic feeding device of mold for processing building materials |
| CN115301846A (en) * | 2022-10-12 | 2022-11-08 | 南通曼瑟莱日用品有限公司 | High-precision metal iron box stamping equipment |
-
2006
- 2006-11-20 CN CNA2006100701632A patent/CN101190450A/en active Pending
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011050583A1 (en) * | 2009-11-02 | 2011-05-05 | 中山市奥美森工业有限公司 | Flat hole punching device for collecting pipe |
| CN103157720A (en) * | 2011-12-13 | 2013-06-19 | 奇昊汽车系统（苏州）有限公司 | Automobile cross car beam (CCB) support long pipe stamping die |
| CN103350152A (en) * | 2013-07-15 | 2013-10-16 | 广东澳美高新科技有限公司 | Punching machine with automatic feeding function |
| CN103433348A (en) * | 2013-08-15 | 2013-12-11 | 上海三剑汽车部件有限公司 | Headrest rod manufacturing device and headrest rod manufacturing method thereof |
| CN103433348B (en) * | 2013-08-15 | 2015-07-15 | 上海三剑汽车部件有限公司 | Headrest rod manufacturing device and headrest rod manufacturing method thereof |
| CN103722082A (en) * | 2013-12-14 | 2014-04-16 | 苏州博汇精密机械有限公司 | Stamping die |
| CN104148522A (en) * | 2014-07-30 | 2014-11-19 | 湖州华鼎不锈钢管业有限公司 | Steel pipe perforating device |
| CN104550427A (en) * | 2015-01-07 | 2015-04-29 | 江苏亚峰机械集团有限公司 | Hole aligning punching machine for pipe |
| CN105414306B (en) * | 2015-12-17 | 2017-10-24 | 衢州峥嵘环保科技有限公司 | A kind of method and apparatus of pipe fitting multiposition otch |
| CN105414306A (en) * | 2015-12-17 | 2016-03-23 | 衢州峥嵘环保科技有限公司 | Multi-position cutting method and device for pipe fittings |
| CN105618557A (en) * | 2015-12-28 | 2016-06-01 | 嵊州市意海电机配件厂 | Punching device for manufacturing pipeline pump parts |
| CN105750387A (en) * | 2016-05-13 | 2016-07-13 | 苏州飞华铝制工业有限公司 | Horizontal stamping production line |
| CN105750387B (en) * | 2016-05-13 | 2018-10-26 | 苏州飞华铝制工业有限公司 | A kind of horizontal punching press assembly line |
| CN106964692A (en) * | 2017-04-20 | 2017-07-21 | 海宁汇豪太阳能科技有限公司 | The processing technology and its processing unit (plant) of a kind of pressure-bearing inner liner |
| CN106964692B (en) * | 2017-04-20 | 2019-04-12 | 海宁汇豪太阳能科技有限公司 | A kind of processing technology and its processing unit (plant) of pressure-bearing inner liner |
| CN108856423A (en) * | 2018-06-20 | 2018-11-23 | 惠州汉旭五金塑胶科技有限公司 | The one stroke stamping transmission mechanism of punching press spacing can be automatically adjusted |
| CN109513800A (en) * | 2018-10-22 | 2019-03-26 | 南京工业大学 | Differential electric punch mechanism of numerical control turret punch press |
| CN110000279A (en) * | 2019-04-04 | 2019-07-12 | 无锡市华吉型材科技有限公司 | The reversed punching apparatus of automobile collision preventing steel pipe and processing technology |
| CN111570655A (en) * | 2020-06-06 | 2020-08-25 | 陈佳莲 | Automatic feeding device of mold for processing building materials |
| CN115301846A (en) * | 2022-10-12 | 2022-11-08 | 南通曼瑟莱日用品有限公司 | High-precision metal iron box stamping equipment |
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