CN207446987U

CN207446987U - A kind of workpiece detects shaping device automatically

Info

Publication number: CN207446987U
Application number: CN201721345555.5U
Authority: CN
Inventors: 金华君; 沈再定; 马国君
Original assignee: NINGBO JIALILAI MACHINERY MANUFACTURE CO Ltd
Current assignee: NINGBO JIALILAI MACHINERY MANUFACTURE CO Ltd
Priority date: 2017-10-19
Filing date: 2017-10-19
Publication date: 2018-06-05
Anticipated expiration: 2027-10-19

Abstract

The utility model provides a kind of workpiece and detects shaping device automatically, including：Measurement module is used to measure the size of workpiece, measurement data then is converted into data-signal；Shaping Module, with several adjustable movable crushing blocks, the activity crushing block is for squeezing workpiece, so as to adjust the size of workpiece；Transfer module is used to workpiece being transferred to the measurement module or the Shaping Module；Processing module is connected with the measurement module and the Shaping Module, to receive the data-signal, and the height of the movable crushing block is controlled, so as to adjust the size of each position of workpiece.The beneficial effects of the utility model are：Shaping can be adjusted to workpiece automatically according to the scale error of each workpiece, so as to reduce workpiece error.

Description

A kind of workpiece detects shaping device automatically

Technical field

The utility model belongs to automated production equipment technical field, is related to a kind of workpiece and detects shaping device automatically.

Background technology

Workpiece has size higher requirement, and the shape difference of different workpieces is also very big, has when manufacturing Workpiece, shape is fairly simple, easy to process, so more convenient when detecting；And some workpiece, shape are more complicated, Detection get up it is cumbersome, and detect after need shaping adjust size it is also different, when subsequently to size adjusting, very fiber crops It is tired, the requirement of automated production can not be adapted to.

For example, when producing different form workpiece, workpiece can be measured, so as to show whether the edge of workpiece deforms, If deformation, need to carry out shaping to workpiece, specifically in operation, exactly workpiece is squeezed, become so as to eliminate Shape amount has thus achieved the purpose that adjust size.

But in actual operating process, due to deflection or the size not phase of the different position of each workpiece Together, the size of different workpieces can also generate error, so can not size adjusting automatically be carried out to each workpiece, so with one Fixed room for improvement.

Utility model content

The purpose of this utility model is in view of the above-mentioned problems existing in the prior art, it is proposed that a kind of workpiece detects whole automatically Shape equipment.

The purpose of this utility model can be realized by following technical proposal：A kind of workpiece detects shaping device automatically, bag It includes：

Measurement module is used to measure the size of workpiece, measurement data then is converted into data-signal；

Shaping Module, with several adjustable movable crushing blocks, the activity crushing block is used to squeeze workpiece, so as to Adjust the size of workpiece；

Transfer module is used to workpiece being transferred to the measurement module or the Shaping Module；

Processing module is connected with the measurement module and the Shaping Module, to receive the data-signal, and The height of the movable crushing block is controlled, so as to adjust the size of each position of workpiece.

Preferably, the transfer module includes leading screw, guide rod and clamp assemblies, silk is provided on the clamp assemblies Female seat, the leading screw and the guide rod pass through the nut seat, and the clamp assemblies are used for clamping workpiece, the measurement mould Block and the Shaping Module are located at the both ends of the leading screw respectively.

Preferably, the Shaping Module includes lower fixed seat and upper sliding seat, the upper retractable seat is in described lower solid The upside of reservation, and the upper sliding seat can be to lower fixed seat activity, so as to which workpiece be fixed, each movable crushing block It is arranged on the lower fixed seat.

Preferably, several one-to-one hydraulic cavities and inlet, the inlet are provided in the lower fixed seat With the hydraulic chamber into communication, each movable crushing block is arranged in several hydraulic cavities, and liquid is connected on the inlet Pressure system, hydraulic oil are entered by the inlet in the hydraulic cavities, and make the movable crushing block towards the upper work Dynamic seat direction jacks up.

Preferably, the measurement module includes fixed frame and lifter plate, the lifter plate is liftable be arranged on it is described On fixed frame, and several measuring instruments are provided on the lifter plate, the measuring instrument is electrically connected with the processing module.

Preferably, being provided with lifting cylinder on the fixed frame, the lifting cylinder is connected with the lifter plate, for controlling Make the lifter plate movement.

Preferably, the hydraulic system is electrically connected with the processing module, for controlling the convex of each movable crushing block Play height.

Preferably, the clamp assemblies include fixture and gripper cylinder, the fixture is arranged on the gripper cylinder On piston rod, for clamping workpiece.

Preferably, the Shaping Module further includes hydraulic press, the upper sliding seat is connected with the hydraulic press, and described Upper sliding seat is provided with several fixation convex blocks for conflict on workpiece.

Preferably, each movable crushing block is set around the ring edge of the lower fixed seat.

Compared with prior art, the beneficial effects of the utility model are：

1st, shaping can be adjusted to workpiece automatically according to the scale error of each workpiece, is missed so as to reduce workpiece Difference.

2nd, adjustment positioned at the height of projection of the movable crushing block of workpiece lower end, then oppresses work by upper sliding seat again first Part, can so generate very big pressure, and degree of regulation is high, can a shaping finish, generate relatively good shaping effect.

3rd, by the way that movable crushing block is arranged on hydraulic cavities, the protrusion of movable crushing block is then controlled by hydraulic system Highly, this method is very reliable, and can carry out various sizes of shaping to the different position of same workpiece.

Description of the drawings

Fig. 1 is that the workpiece of the utility model detects the structure diagram of shaping device automatically；

Fig. 2 is structure diagram of the movable crushing block of the utility model in lower fixed seat；

Fig. 3 is the structure diagram of the clamp assemblies of the utility model；

Fig. 4 is the top view of the lower fixed seat of the utility model.

In figure, 110, leading screw；120th, guide rod；130th, clamp assemblies；131st, fixture；132nd, gripper cylinder；140th, screw Seat；210th, lower fixed seat；211st, hydraulic cavities；212nd, inlet；220th, upper sliding seat；221st, fixed convex block；230th, activity squeezes Block；240th, hydraulic press；310th, lifter plate；320th, fixed frame；330th, measuring instrument；340th, lifting cylinder.

Specific embodiment

It is specific embodiment of the utility model and with reference to attached drawing below, the technical solution of the utility model is made further Description, but the utility model is not limited to these embodiments.

As shown in Figure 1, Figure 2, Figure 3, Figure 4, a kind of workpiece detects shaping device automatically, this detects shaping device automatically can The size of automatic detection part, and compared with standard size, then the position there are error on part is carried out automatically whole Shape is processed, and so as to eliminate or reduce the scale error of workpiece, is improved the precision of workpiece, is reduced the quantity of defective work.

Automatic detection shaping device includes measurement module, Shaping Module, transfer module and processing module.

Wherein, measurement module is used to measure the size of workpiece, measurement data then is converted into data-signal；More into For one step, which can measure the size of multiple positions of workpiece, then record the data of each measurement point Get off, be converted into data-signal and be sent to processing module.

Shaping Module, with several adjustable movable crushing blocks 230, the activity crushing block 230 is used to squeeze work Part, so as to adjust the size of workpiece；It is worth noting that, movable 230 correspondence position of crushing block is measured with measurement module herein Position consistency so carries out appropriate shaping according to measurement result convenient for movable crushing block 230.

Also, each activity crushing block 230 can be carried out individually adjusting, so that each 230 protrusion of activity crushing block Height is just consistent with the scale error for needing to adjust.

Transfer module is used to workpiece being transferred to the measurement module or the Shaping Module.

In simple terms, transfer module can handle workpiece clamp, workpiece is moved at measurement module measures first, Then workpiece is moved to progress shaping at Shaping Module, the complete workpiece of shaping is finally taken away into Shaping Module, can so incited somebody to action Measurement combines with shaping, realizes the purpose of shaping after first detecting.

Processing module is connected with the measurement module and the Shaping Module, to receive the data-signal, and The height of the movable crushing block 230 is controlled, so as to adjust the size of each position of workpiece.

In simple terms, processing module is exactly industrial computer or respective processor, can will receive data-signal, and carry out Processing, then sends corresponding instruction, and control hydraulic package, related circuit, transfer module and Shaping Module carry out corresponding Work.

By this equipment, automatic measurement can be realized, then carrying out accurate each position according to measurement result automates Shaping effectively reduces the working strength of worker, avoids in conventional method, first passes through measurement, is then tied according to measurement The shortcomings that shaped error caused by fruit carries out artificial shaping is big, and labor intensity is high.

As shown in Figure 1 and Figure 2, on the basis of the above embodiment, the transfer module includes leading screw 110, guide rod 120 and clamp assemblies 130, nut seat 140, the leading screw 110 and the guide rod are provided on the clamp assemblies 130 120 pass through the nut seat 140, what deserves to be explained is, leading screw 110 is threadedly coupled with nut seat 140 herein, 140 energy of nut seat It is enough to be slided along guide rod 120.

The clamp assemblies 130 are used for clamping workpiece, and the measurement module and the Shaping Module are located at described respectively The both ends of leading screw 110.

In actual transfer module, also tool is provided with hollow out crawler belt there are one guide holder on guide holder, hollow out crawler belt with Nut seat 140 connects, and several tracheaes are equipped in hollow out crawler belt, and tracheae is connected with clamp assemblies 130, is clamped for driving Component 130 moves, and tracheae is located in crawler belt, does not influence nut seat 140 and moves, and can also make clamp assemblies 130 Cylinder operation.

In the actual course of work, motor driving leading screw 110 rotates, so that nut seat 140 is moved along guide rod 120 It is dynamic so that clamp assemblies 130 are moved with the movement of nut seat 140, it is final realize by workpiece be transferred to measurement module with Purpose on Shaping Module.

As shown in Fig. 1, Fig. 3, Fig. 4, on the basis of the above embodiment, the Shaping Module includes lower fixed seat 210 And upper sliding seat 220, the upper sliding seat 220 is located at the upside of the lower fixed seat 210, and the upper sliding seat 220 can To 210 activity of lower fixed seat, so as to which workpiece be fixed, each movable crushing block 230 is arranged on the lower fixed seat 210 On.

Lower fixed seat 210 is fixedly installed, and can not move, and upper sliding seat 220 can move down, so as to which workpiece be limited in Between upper sliding seat 220 and lower fixed seat 210, so as to play certain positioning clamping action.

What deserves to be explained is, for measurement module after measurement, processing module is subject to data-signal herein, and then control is lived Dynamic 230 protrusion of crushing block, furthermore, it is understood that being the certain height of each movable 230 protrusion of crushing block of control, each activity squeezes The height of 230 protrusion of block is determined that then upper sliding seat 220 moves down, and exerts a force to workpiece, due to workpiece by actual error amount Lower end corresponds to activity crushing block 230, and 230 protrusion of movable crushing block, or more sliding seat 220 when moving downward, work can be made Part deforms, so as to play shaping operation.

Then above-mentioned design, first adjustment pass through upper work again positioned at the height of projection of the movable crushing block 230 of workpiece lower end Dynamic seat 220 oppresses workpiece, so can generate very big pressure, and degree of regulation height, can a shaping finish, generation is relatively good Shaping effect.

As shown in Figure 1 and Figure 2, on the basis of the above embodiment, be provided in the lower fixed seat 210 it is several one by one Corresponding hydraulic cavities 211 and inlet 212, the inlet 212 are connected with the hydraulic cavities 211, and each activity squeezes Block 230 is arranged in several hydraulic cavities 211, and hydraulic system (not marked in figure), hydraulic pressure are connected on the inlet 212 Oil is entered by the inlet 212 in the hydraulic cavities 211, and makes the movable crushing block 230 towards the upper activity 220 directions of seat jack up.

The hydraulic tube being connected on each inlet 212 in hydraulic system, hydraulic system are controlled by processing module, according to The control signal of processing module provides corresponding pressure to each hydraulic cavities 211, so that the movable crushing block of correspondence position The height that 230 protrusions are set.

This control method is very reliable, and can carry out various sizes of shaping to the different position of same workpiece.

As shown in Figure 1, on the basis of the above embodiment, the measurement module includes fixed frame 320 and lifter plate 310, the lifter plate 310 is liftable to be arranged on the fixed frame 320, and several surveys are provided on the lifter plate 310 Instrument 330 is measured, the measuring instrument 330 is electrically connected with the processing module.

In actual operating process, workpiece is moved in fixed frame 320, then lifter plate 310 moves down, and makes survey The corresponding position that instrument 330 measures workpiece is measured, then feeds back measurement data.

As shown in Figure 1, on the basis of the above embodiment, lifting cylinder 340, institute are provided on the fixed frame 320 It states lifting cylinder 340 to be connected with the lifter plate 310, for the lifter plate 310 to be controlled to move.

Lifting cylinder 340 can be good at that lifter plate 310 is controlled to move, also, lifting cylinder 340 is Pneumatically driven system A part, processing module can control pressure drive system so that whole operation process is all in the control model of processing module In enclosing, the degree of automation is so greatly improved.

As shown in Figure 1 and Figure 2, on the basis of the above embodiment, the hydraulic system is electrically connected with the processing module It connects, for controlling the height of projection of each movable crushing block 230, so whole operation process can be made more to automate, Convenient for controlling trimming.

In the actual course of work, processing module draws the protrusion of corresponding movable crushing block 230 according to data-signal Highly, movable 230 protrusion of crushing block is then made by hydraulic system, can so greatly improves the degree of automation, and it is whole Shape precision also higher.

As shown in Figure 1, Figure 3, on the basis of the above embodiment, the clamp assemblies 130 include fixture 131 and folder Cylinder 132 is held, the fixture 131 is arranged on the piston rod of the gripper cylinder 132, for clamping workpiece.

In actual equipment, there are two the tools of gripper cylinder 132, and fixture 131 is located at the both sides of workpiece, works as gripper cylinder During 132 work, fixture 131 clamps the both sides of workpiece, so as to which workpiece be clamped.

As shown in Figure 1, on the basis of the above embodiment, the Shaping Module further includes hydraulic press 240, the upper work Dynamic seat 220 is connected with the hydraulic press 240, and the upper sliding seat 220 be provided with it is several for conflict consolidating on workpiece Determine convex block 221.

Hydraulic press 240 has very big pressure, when hydraulic press 240 drives upper sliding seat 220 to be extruded in workpiece upper surface, Very big shaping power can be provided to workpiece, so as to improve plastic precision, be effectively reduced scale error.

As shown in figure 4, on the basis of the above embodiment, each movable crushing block 230 is around the lower fixed seat 210 ring edge is set, and in actual reforming process, typically shaping is carried out to the edge of workpiece, so activity is squeezed Briquetting 230 is arranged on annular, so effectively can treat that shaping position exerts a force for workpiece.

The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute Described specific embodiment can be done various modifications or additions or using similar by belonging to those skilled in the art Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.

Claims

1. a kind of workpiece detects shaping device automatically, which is characterized in that including：

Processing module is connected with the measurement module and the Shaping Module, to receive the data-signal, and is controlled The height of the activity crushing block, so as to adjust the size of each position of workpiece.

2. workpiece as described in claim 1 detects shaping device automatically, it is characterised in that：The transfer module includes silk Thick stick, guide rod and clamp assemblies, nut seat is provided on the clamp assemblies, and the leading screw and the guide rod pass through institute Nut seat is stated, the clamp assemblies are used for clamping workpiece, and the measurement module and the Shaping Module are located at the silk respectively The both ends of thick stick.

3. workpiece as described in claim 1 detects shaping device automatically, it is characterised in that：The Shaping Module includes lower solid Reservation and upper sliding seat, the upper retractable seat is in the upside of the lower fixed seat, and the upper sliding seat can be under described Fixed seat activity, so as to which workpiece be fixed, each movable crushing block is arranged on the lower fixed seat.

4. workpiece as described in claim 3 detects shaping device automatically, it is characterised in that：It is provided in the lower fixed seat Several one-to-one hydraulic cavities and inlet, the inlet and the hydraulic chamber into communication, each movable crushing block are set It puts in several hydraulic cavities, hydraulic system is connected on the inlet, hydraulic oil enters institute by the inlet It states in hydraulic cavities, and the movable crushing block is made to be jacked up towards the upper sliding seat direction.

5. workpiece as described in claim 1 detects shaping device automatically, it is characterised in that：The measurement module includes fixing Frame and lifter plate, the lifter plate is liftable to be arranged on the fixed frame, and several surveys are provided on the lifter plate Instrument is measured, the measuring instrument is electrically connected with the processing module.

6. workpiece as described in claim 5 detects shaping device automatically, it is characterised in that：Liter is provided on the fixed frame Sending down abnormally ascending cylinder, the lifting cylinder are connected with the lifter plate, for the lifter plate to be controlled to move.

7. workpiece as described in claim 4 detects shaping device automatically, it is characterised in that：The hydraulic system and the place Module electrical connection is managed, for controlling the height of projection of each movable crushing block.

8. workpiece as described in claim 2 detects shaping device automatically, it is characterised in that：The clamp assemblies include fixture And gripper cylinder, the fixture are arranged on the piston rod of the gripper cylinder, for clamping workpiece.

9. workpiece as described in claim 3 detects shaping device automatically, it is characterised in that：The Shaping Module further includes oil Press, the upper sliding seat are connected with the hydraulic press, and the upper sliding seat be provided with it is several for contradict in workpiece Fixation convex block.

10. workpiece as described in claim 4 detects shaping device automatically, it is characterised in that：Each movable crushing block around The ring edge for the lower fixed seat is set.