CN105206556A - Baking oven automatic material loading and unloading system based on robot and method thereof - Google Patents
Baking oven automatic material loading and unloading system based on robot and method thereof Download PDFInfo
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- CN105206556A CN105206556A CN201510522100.5A CN201510522100A CN105206556A CN 105206556 A CN105206556 A CN 105206556A CN 201510522100 A CN201510522100 A CN 201510522100A CN 105206556 A CN105206556 A CN 105206556A
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
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Abstract
The invention discloses a baking oven automatic material loading and unloading system based on a robot. The baking oven automatic material loading and unloading system based on the robot comprises a material inlet assembly line which is used for conveying products to be baked; a material outlet assembly line which is arranged to be side-by-side with the material inlet assembly line and used for conveying the baked products; multiple baking ovens which are used for baking the products; the robot which is arranged on a traveling mechanism and can move along the traveling mechanism; and a master control unit which is used for controlling operation of the material inlet assembly line and the material outlet assembly line and also used for controlling the robot to open and close the baking oven doors, controlling the robot to move the products to be baked on the material inlet assembly line to the baking ovens, controlling the robot to move the products baked by the baking ovens to the material outlet assembly line and controlling baking time of the baking ovens. The baking oven automatic material loading and unloading system based on the robot has characteristics of being high in production efficiency, low in labor cost, great in accuracy, high in product percent of pass, intelligent and humanized. Besides, the baking oven automatic material loading and unloading system based on the robot can also be used for technical preparation of importing of an information management system and real-time tracking of material production.
Description
Technical field
The present invention relates to LED product baking line, particularly relate to a kind of baking oven automatic loading and unloading system based on robot and method.
Background technology
In prior art, LED product carries out baking-curing under needing to be placed in certain temperature after packaging, but should possess the conditions such as high temperature, duration be long due to baking process, and thus work under bad environment, under production efficiency.Existing LED industry baking processing procedure is manually complete substantially, and manually record is carried out to product baking information, easy generation people is the situation of makeing mistakes, simultaneously, after having toasted, need to carry out the operations such as replacement, owing to manually there is the phenomenons such as response lag, so greatly affect the utilance of baking oven to baked product and non-baked goods manually picking and placeing in material process.In addition, because curing environment is severe, easily occur the possibility that personnel's high temperature is scalded, be also the Focal point and difficult point that whole LED production system realizes automation to the improvement of roasting procedure simultaneously.
Summary of the invention
The technical problem to be solved in the present invention is, for the deficiencies in the prior art, a kind of baking oven automatic loading and unloading system based on robot and method are provided, product bake process is made to have more intellectuality and hommization, meanwhile, adopt the mode of robot to improve factory automation degree, the present invention is possessed, and production efficiency is high, cost of labor is low, accuracy is good, conforming product rate high, in addition, also can be import information management system and technique preparation is done to material production real-time tracking.
For solving the problems of the technologies described above, the present invention adopts following technical scheme.
Based on a baking oven automatic loading and unloading system for robot, it includes: pan feeding streamline, and it is for transmitting product to be baked; Discharging streamline, itself and pan feeding streamline are arranged side by side, and described discharging streamline is for transmitting the product after baking; Multiple baking oven, it is for toasting product; Robot, it is located in a walking mechanism, and this robot can move along walking mechanism; Main control unit, described pan feeding streamline, discharging streamline, baking oven and robot are electrically connected on main control unit respectively, described main control unit for controlling pan feeding streamline and the running of discharging streamline, the product to be baked on pan feeding streamline also to be moved to baking oven for control switch oven door, control by described main control unit, control baking oven is toasted after product move to discharging streamline and control the baking time of baking oven.
Preferably, also include middle transition material frame, described middle transition material frame is disposed adjacent with baking oven, described middle transition material frame for carry to be placed into baking oven product and carrying from baking oven take out product.
Preferably, described walking mechanism is also provided with pallet lift structure, described pallet lift structure is electrically connected on main control unit, described pallet lift structure moves to predeterminated position along walking mechanism for performing the control command of main control unit and is elevated to preset height, to make robot switch oven door, and fetch and deliver product between pallet lift structure and baking oven and between pallet lift structure and middle transition material frame.
Preferably, also include safe fence, described pan feeding streamline, discharging streamline, baking oven, robot, walking mechanism and main control unit are all positioned at described safe fence.
Preferably, described main control unit comprises PLC and robot controller.
Based on a baking oven automatic loading/unloading method for robot, it comprises the steps: step S1, and main control unit sends control command, and pan feeding streamline and the entry into service of discharging streamline, described pan feeding streamline is placed with product to be baked; Step S2, baking oven baking time completes, and baking oven power supply is carried out closedown and automatically cools by main control unit automatically; Step S3, opens oven door before robot moves to baking oven by walking mechanism; Step S4, baked product takes out and is placed in transition bin by robot in baking oven; Step S5, the product do not toasted is positioned in baking oven by robot; Step S6, after in baking oven, product exchanges, oven door is closed by robot; Step S7, main control unit opens baking oven power supply automatically, and baking oven toasted product by preset temperature and time; Step S8, baked product is taken out to discharging streamline by robot in transition bin, and by discharging streamline, the product after baking is sent, again the product do not toasted is positioned in baking oven pallet by robot afterwards, the product do not toasted sends into robot feeding position by pan feeding streamline, and pallet is delivered on middle transition material frame by robot; Repeat above-mentioned steps S1 to step S8.
Preferably, in described step S4, automatically cool after described baking oven baking, reach robot after chilling temperature until baking oven and carry out enabling operation.
Preferably, also include middle transition material frame, described middle transition material frame is disposed adjacent with baking oven, described middle transition material frame for carry to be placed into baking oven product and carrying from baking oven take out product, in described step S2, the product do not toasted first is positioned over middle transition material frame by robot, move in baking oven from middle transition material frame afterwards, described step S4 is in step S5, after product after baking takes out by described robot, first be positioned over middle transition material frame, move to discharging streamline from middle transition material frame afterwards.
Preferably, described walking mechanism is also provided with pallet lift structure, described pallet lift structure is electrically connected on main control unit, described pallet lift structure moves to predeterminated position along walking mechanism for performing the control command of main control unit and is elevated to preset height, fetches and delivers product to make robot between pallet lift structure and baking oven and between pallet lift structure and middle transition material frame.
Preferably, described main control unit comprises PLC and robot controller.
In baking oven automatic loading and unloading system based on robot disclosed by the invention and method, main control unit controls the operating state of pan feeding streamline, discharging streamline, multiple baking oven and robot by output order, between pan feeding streamline and baking oven, between discharging streamline and baking oven, product transmission is carried out by robot, meanwhile, baking temperature and baking time by controlling baking oven carry out baking-curing to LED product.Manually-operated mode is adopted in the present invention compared to existing technology, manually delayed situation can be avoided to occur, realize fast to blowing and the feeding of baking oven, substantially increase production efficiency, and effectively reduce cost of labor, simultaneously, the present invention is without the need to manual record, people is avoided to be that the situation of makeing mistakes produces, in addition, invention also improves accuracy and the conforming product rate of production process, based on These characteristics, technical solution of the present invention has more intellectuality and hommization in LED product bake process, particularly also contribute to improving factory automation degree based on intelligent robot.
Accompanying drawing explanation
Fig. 1 is the structure chart of the baking oven automatic loading and unloading system that the present invention is based on robot.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in more detail.
The invention discloses a kind of baking oven automatic loading and unloading system based on robot, as shown in Figure 1, it includes pan feeding streamline 1, discharging streamline 2, multiple baking oven 3, robot 4, walking mechanism 5 and main control unit 6, wherein:
Pan feeding streamline 1 is for transmitting product to be baked;
Discharging streamline 2 and pan feeding streamline 1 are arranged side by side, and described discharging streamline 2 is for transmitting the product after baking;
Multiple baking oven 3 is for toasting product;
Robot 4 is located in walking mechanism 5, and this robot 4 can move along walking mechanism 5, and this walking mechanism 5 can be the mechanisms such as slide rail;
Described pan feeding streamline 1, discharging streamline 2, baking oven 3 and robot 4 are electrically connected on main control unit 6 respectively, described main control unit 6 for controlling pan feeding streamline 1 and discharging streamline 2 operates, the product to be baked on pan feeding streamline 1 is also moved to baking oven 3 for control 4 switch oven door, control 4 by described main control unit 6, control 4 baking oven 3 is toasted after product move to discharging streamline 2 and control the baking time of baking oven 3.
In said system, main control unit 6 controls the operating state of pan feeding streamline 1, discharging streamline 2, multiple baking oven 3 and robot 4 by output order, by robot 4 at middle transition material frame, carry out product transmission between pan feeding streamline 1 and baking oven 3, between discharging streamline 2 and baking oven 3, meanwhile, baking temperature and baking time by controlling baking oven 3 carry out baking-curing to LED product.Manually-operated mode is adopted in the present invention compared to existing technology, manually delayed situation can be avoided to occur, realize fast to blowing and the feeding of baking oven 3, substantially increase the utilance of baking oven, and effectively reduce cost of labor, simultaneously, producing at follow-up whole line automation can import information management system, can realize without the need to manual record, people is avoided to be that the situation of makeing mistakes produces, in addition, invention also improves accuracy and the conforming product rate of production process, based on These characteristics, technical solution of the present invention has more intellectuality and hommization in LED product bake process, particularly also contribute to based on intelligent robot the automaticity improving factory.
The present invention, by the automation application of robot, realizes the function such as automatic opening and closing door, automatic loading/unloading of baking oven in LED industry baking process, replaces manual work, realizes unmanned automatic baking technique, people freed from severe curing environment.Because the automation of baking process belongs to Focal point and difficult point in LED industry technique, so the present invention solves the automation of this manufacturing process in advance, this to promoting few peopleization of whole techniques of LED industry, unmanned, automated production has extremely important meaning, and step essential step in industry 4.0 automated production realizing LED industry.This system realizes automatically controlling to baking oven by PLC, there is automatic baking oven mains switch, baking self-clocking function, simultaneously, robot automatic switch oven door, in addition, robot completes non-baked goods and the replacing of having toasted product in baking oven automatically, and robot automatically completes baking oven and toasted the functions such as the replacement function of product and non-baked goods outward.
In the present embodiment, also include middle transition material frame 7, described middle transition material frame 7 is disposed adjacent with baking oven 3, described middle transition material frame 7 for carry to be placed into baking oven 3 product and carrying from baking oven 3 take out product.
Further, described walking mechanism 5 is also provided with pallet lift structure 8, described pallet lift structure 8 is electrically connected on main control unit 6, described pallet lift structure 8 moves to predeterminated position along walking mechanism 5 for performing the control command of main control unit 6 and is elevated to preset height, to make robot 4 switch oven door, and fetch and deliver product between pallet lift structure 8 and baking oven 3 and between pallet lift structure 8 and middle transition material frame 7.
In order to improve security performance, the present invention also includes safe fence 9, and described pan feeding streamline 1, discharging streamline 2, baking oven 3, robot 4, walking mechanism 5 and main control unit 6 are all positioned at described safe fence 9.
Preferably, described main control unit 6 comprises PLC and robot controller, but this is only preferred embodiment of the present invention, is not limited to the present invention, in other embodiments of the invention, main control unit 6 can also select the controller of other types according to actual needs.
On this basis, a kind of baking oven automatic loading/unloading method based on robot, it comprises the steps:
Step S1, main control unit sends control command, and pan feeding streamline and the entry into service of discharging streamline, described pan feeding streamline is placed with product to be baked;
Step S2, baking oven baking time completes, and baking oven power supply is carried out closedown and automatically cools by main control unit automatically;
Step S3, opens oven door before robot moves to baking oven by walking mechanism;
Step S4, baked product takes out and is placed in transition bin by robot in baking oven;
Step S5, the product do not toasted is positioned in baking oven by robot;
Step S6, after in baking oven, product exchanges, oven door is closed by robot;
Step S7, main control unit opens baking oven power supply automatically, and baking oven toasted product by preset temperature and time;
Step S8, baked product is taken out to discharging streamline by robot in transition bin, and by discharging streamline, the product after baking is sent, again the product do not toasted is positioned in baking oven pallet by robot afterwards, the product do not toasted sends into robot feeding position by pan feeding streamline, and pallet is delivered on middle transition material frame by robot;
Repeat above-mentioned steps S1 to step S8.
Further, in above-mentioned steps S4, automatically cool after described baking oven baking, reach robot after chilling temperature until baking oven and carry out enabling operation
Preferably, in described step S2, the product do not toasted first is positioned over middle transition material frame 7 by robot 4, move in baking oven 3 from middle transition material frame 7 afterwards, described step S4 is in step S5, described robot 4 is first positioned over middle transition material frame 7, moves to discharging streamline 2 afterwards from middle transition material frame 7 after being taken out by the product after baking.
Under technical solution of the present invention, this technology is mainly used in the baking process of LED industry, personnel are freed from severe curing environment, realize unmanned in LED industry manufacturing process, few peopleization, automated production is one of the strong request and terms of trade of client, putting before this, research experiment demonstrates the feasibility of robot baking oven automatic loading and unloading system and puts into production, native system carries out Systematical control by PLC, output signal to robot robot, in the software program of robot action control write robot, robot completes switch gate, fetch and deliver baking oven pallet, fetch and deliver the action of product on trays magazine, realize the automation of product loading and unloading, system peripheral one group enters discharging streamline, the product do not toasted is from streamline pan feeding side inflow, baked product flows out from streamline exit side, realize robot system by streamline and produce being connected of line with the external world and other.
In the control procedure of baking oven, system PLC directly docks with baking oven signal, the time controling originally independent to baking oven, temperature controls to transform, baking oven power supply starting signal is directly controlled by PLC, the timing of baking oven time, after arrival completes baking time, baking oven cools automatically, after baking oven completes and arrives cooled temperature cooling time, PLC provides robot signal, carries out automatic door opening action by robot, robot completes action of more reloading by after oven door closedown, and PLC starts baking oven baking operation automatically.
Replace in material process, robot obtains PLC baking oven baking settling signal, moved to by robot ambulation axle before the baking oven that need open the door, robot carries out enabling operation to baking oven, after oven door is opened to assigned address by robot, before pallet lifting structure moves to baking oven by robot ambulation axle, the lifting of pallet lifting structure is to taking out tray position, and pallet is drawn out in pallet lifting structure by robot.Before pallet lifting structure moves to middle middle transition bin by walking axle, pallet pushes in middle transition bin temporary by robot.Pallet lifting structure moves to another temporary storage location of middle transition bin again, and the pallet do not toasted is drawn out in pallet lifting structure by robot.Before pallet lifting structure moves to baking oven by walking axle, the product tray do not toasted pushes in baking oven by robot, and so forth, after bilevel pallet is replaced by band robot, oven door is closed and is sent signal to PLC by robot, PLC controls baking oven and carries out baking operation, and the operating process of three baking ovens is consistent.
About the effect of pallet lift structure, baked pallet is taken in pallet lifting structure by robot, robot moves to product replacement material level by walking axle and puts, baked product is taken in discharging streamline by robot, by not baked product in baking pallet, after completing replacement, product tray is sent back in middle transition bin by robot again, and so forth, until all baked product and not baked product have been replaced automatically.
The above is preferred embodiment of the present invention, is not limited to the present invention, all make in technical scope of the present invention amendment, equivalent to replace or improvement etc., all should be included in scope that the present invention protects.
Claims (10)
1., based on a baking oven automatic loading and unloading system for robot, it is characterized in that including:
Pan feeding streamline, it is for transmitting product to be baked;
Discharging streamline, itself and pan feeding streamline are arranged side by side, and described discharging streamline is for transmitting the product after baking;
Multiple baking oven, it is for toasting product;
Robot, it is located in a walking mechanism, and this robot can move along walking mechanism;
Main control unit, described pan feeding streamline, discharging streamline, baking oven and robot are electrically connected on main control unit respectively, described main control unit for controlling pan feeding streamline and the running of discharging streamline, the product to be baked on pan feeding streamline also to be moved to baking oven for control switch oven door, control by described main control unit, control baking oven is toasted after product move to discharging streamline and control the baking time of baking oven.
2. as claimed in claim 1 based on the baking oven automatic loading and unloading system of robot, it is characterized in that, also include middle transition material frame, described middle transition material frame is disposed adjacent with baking oven, described middle transition material frame for carry to be placed into baking oven product and carrying from baking oven take out product.
3. as claimed in claim 2 based on the baking oven automatic loading and unloading system of robot, it is characterized in that, described walking mechanism is also provided with pallet lift structure, described pallet lift structure is electrically connected on main control unit, described pallet lift structure moves to predeterminated position along walking mechanism for performing the control command of main control unit and is elevated to preset height, to make robot switch oven door, and fetch and deliver product between pallet lift structure and baking oven and between pallet lift structure and middle transition material frame.
4. as claimed in claim 1 based on the baking oven automatic loading and unloading system of robot, it is characterized in that, also include safe fence, described pan feeding streamline, discharging streamline, baking oven, robot, walking mechanism and main control unit are all positioned at described safe fence.
5., as claimed in claim 1 based on the baking oven automatic loading and unloading system of robot, it is characterized in that, described main control unit comprises PLC and robot controller.
6., based on a baking oven automatic loading/unloading method for robot, it is characterized in that comprising the steps:
Step S1, main control unit sends control command, and pan feeding streamline and the entry into service of discharging streamline, described pan feeding streamline is placed with product to be baked;
Step S2, baking oven baking time completes, and baking oven power supply is carried out closedown and automatically cools by main control unit automatically;
Step S3, opens oven door before robot moves to baking oven by walking mechanism;
Step S4, baked product takes out and is placed in transition bin by robot in baking oven;
Step S5, the product do not toasted is positioned in baking oven by robot;
Step S6, after in baking oven, product exchanges, oven door is closed by robot;
Step S7, main control unit opens baking oven power supply automatically, and baking oven toasted product by preset temperature and time;
Step S8, baked product is taken out to discharging streamline by robot in transition bin, and by discharging streamline, the product after baking is sent, again the product do not toasted is positioned in baking oven pallet by robot afterwards, the product do not toasted sends into robot feeding position by pan feeding streamline, and pallet is delivered on middle transition material frame by robot;
Repeat above-mentioned steps S1 to step S8.
7. as claimed in claim 6 based on the baking oven automatic loading/unloading method of robot, it is characterized in that, in described step S4, automatically cool after described baking oven baking, reach robot after chilling temperature until baking oven and carry out enabling operation.
8. as claimed in claim 7 based on the baking oven automatic loading/unloading method of robot, it is characterized in that, also include middle transition material frame, described middle transition material frame is disposed adjacent with baking oven, described middle transition material frame for carry to be placed into baking oven product and carrying from baking oven take out product, in described step S2, the product do not toasted first is positioned over middle transition material frame by robot, move in baking oven from middle transition material frame afterwards, described step S4 is in step S5, after product after baking takes out by described robot, first be positioned over middle transition material frame, discharging streamline is moved to afterwards from middle transition material frame.
9. as claimed in claim 8 based on the baking oven automatic loading/unloading method of robot, it is characterized in that, described walking mechanism is also provided with pallet lift structure, described pallet lift structure is electrically connected on main control unit, described pallet lift structure moves to predeterminated position along walking mechanism for performing the control command of main control unit and is elevated to preset height, fetches and delivers product to make robot between pallet lift structure and baking oven and between pallet lift structure and middle transition material frame.
10., as claimed in claim 9 based on the baking oven automatic loading/unloading method of robot, it is characterized in that, described main control unit comprises PLC and robot controller.
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| CN109572187A (en) * | 2018-12-11 | 2019-04-05 | 苏州威驰电子有限公司 | A kind of silk-screen oven device of automatic loading/unloading and heating |
| CN109395997A (en) * | 2018-12-13 | 2019-03-01 | 深圳市诺峰光电设备有限公司 | A kind of automatic on-line curer and its baking process |
| CN110953843A (en) * | 2019-12-13 | 2020-04-03 | 深圳力士智造科技有限公司 | Full-automatic vacuum drying system of tunnel type lithium cell |
| CN111631235A (en) * | 2020-06-11 | 2020-09-08 | 华天科技（昆山）电子有限公司 | Novel full-automatic oven |
| CN112873241A (en) * | 2021-02-23 | 2021-06-01 | 成都航利航空科技有限责任公司 | Automatic two-stage vulcanization system and method for rubber products based on seven-axis robot |
| CN114740925A (en) * | 2022-04-20 | 2022-07-12 | 中国电子科技集团公司第三十八研究所 | Off-line control method for water vapor in electronic device |
| CN114740925B (en) * | 2022-04-20 | 2024-03-15 | 中国电子科技集团公司第三十八研究所 | Off-line control method for internal water vapor of electronic device |
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