CN112873241A - Automatic two-stage vulcanization system and method for rubber products based on seven-axis robot - Google Patents

Automatic two-stage vulcanization system and method for rubber products based on seven-axis robot Download PDF

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Publication number
CN112873241A
CN112873241A CN202110200793.1A CN202110200793A CN112873241A CN 112873241 A CN112873241 A CN 112873241A CN 202110200793 A CN202110200793 A CN 202110200793A CN 112873241 A CN112873241 A CN 112873241A
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China
Prior art keywords
conveyor belt
vulcanization
industrial robot
stage
rubber products
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CN202110200793.1A
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Chinese (zh)
Inventor
张晓峰
刘光林
李浩然
郭高升
周韬
郭小玲
田洪军
廖珂锐
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CHENGDU HOLY AVIATION SCIENCE & TECHNOLOGY CO LTD
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CHENGDU HOLY AVIATION SCIENCE & TECHNOLOGY CO LTD
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Priority to CN202110200793.1A priority Critical patent/CN112873241A/en
Publication of CN112873241A publication Critical patent/CN112873241A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The invention discloses an automatic two-stage vulcanization system and method for rubber products based on a seven-axis robot, wherein the system comprises a protective guard (8) and a two-stage vulcanization working area formed by the protective guard through obstruction; an industrial robot (1) and a travelling shaft (2) are arranged in the secondary vulcanization working area; an oven (3) for secondary vulcanization of rubber products is arranged in the secondary vulcanization working area, and the oven (3) is positioned on two sides of the traveling shaft (2); a first conveyor belt (5) and a second conveyor belt (6) for conveying the bracket (4) are arranged in the two-stage vulcanization working area, and the first conveyor belt (5) and the second conveyor belt (6) are respectively positioned on two sides of the traveling shaft (2); the output end of the second conveyor belt (6) is provided with a guide plate (9) so that the bracket (4) is guided to the buffer area (7) under the transmission of the second conveyor belt (6). The invention has the advantages of high automation degree, high production efficiency of the two-stage vulcanization, stable quality control, small human error and low labor cost.

Description

Automatic two-stage vulcanization system and method for rubber products based on seven-axis robot
Technical Field
The invention relates to the field of rubber product preparation, in particular to an automatic two-stage vulcanization system and method for a rubber product based on a seven-axis robot.
Background
The rubber material is a high molecular weight polymer which improves the degree of crosslinking of molecular chains through a series of physical and chemical reactions, has physical characteristics such as high elasticity and reversible deformation, and is widely applied to various fields in industry and life. The high molecular weight of the rubber material is obtained by adding a vulcanizing agent, an accelerating cross-linking assistant and the like into rubber, and converting linear macromolecules of the rubber material into a three-dimensional network structure under the conditions of certain temperature and pressure, wherein the process is called a vulcanization process of the rubber material. However, for rubber materials such as silicone rubber, fluororubber, fluorosilicone rubber, etc., it is necessary to provide a heat source to further promote crosslinking of rubber molecular chains or discharge of various low-molecular chemicals under no pressure, thereby improving the use properties of rubber products. The general two-stage vulcanization technical scheme at present is as follows: 1. the rubber products after one-section vulcanization are dispersedly placed on the products to ensure that the products are not contacted with each other; 2. placing different supporting plates for placing the products in the oven from bottom to top in sequence; 3. and (4) closing the oven, setting a second-stage vulcanization temperature parameter, and carrying out heat preservation second-stage vulcanization on the rubber product according to the specified time. This technique has the following problems: 1. the supporting plate placed with the rubber product needs to be manually placed into and taken out of the oven, so that the automation degree is low, time and labor are wasted, the efficiency is not high, and when the number of the oven is large and the number of people is small, the problem of overtime secondary vulcanization can occur; 2. when the rubber product is vulcanized in a two-stage mode, the temperature parameters of the oven need to be manually set, and the hidden danger of quality control exists. The publication No. CN105783437B entitled "an automatic oven" discloses an automatic oven, which comprises an oven body, a hot air blower, a temperature control device, a timer, a controller and the like, and has the advantages that raw materials do not need to be filled into the oven body, and the oven can automatically move left and right to dry the raw materials positioned at different positions of a flat plate. However, for the second vulcanization of rubber products, the technical scheme provided by the patent has the problem that the second vulcanization of the rubber products needs to ensure that the products are not contacted with each other, so that the automatic filling device provided by the technical scheme cannot be used, and the automatic filling of the products cannot be finished. The application number CN108099221A 'an automatic production device of rubber products' provides a full-automatic production device of rubber products, which can separate and screen rubber products from the beginning of rubber base calendering molding, but the patent does not relate to a two-stage vulcanization process of the rubber products. The grant publication No. CN205364310U entitled "automatic mold loading and unloading device for rubber molding system" discloses an automatic mold loading and unloading device for a rubber molding system, which has the advantages that the effect of automatically loading and unloading a mold onto and from a working platform can be achieved through the matching of components disclosed in patent documents, thereby reducing the configuration of manpower, and being beneficial to the effect of automatically completing full-automatic rubber molding by utilizing numerical control equipment in the rubber molding system.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic two-stage vulcanization system and method for rubber products based on a seven-axis robot.
The purpose of the invention is realized by the following technical scheme:
an automatic two-stage vulcanization system for rubber products based on a seven-axis robot comprises a protective guard and a two-stage vulcanization working area formed by the protective guard; an industrial robot and a traveling shaft for the industrial robot to move in the horizontal direction are arranged in the secondary vulcanization working area; the two-stage vulcanization working area is internally provided with drying ovens for two-stage vulcanization of rubber products, the drying ovens are positioned at two sides of the traveling shaft, and the spatial positions of the drying ovens are distributed in the controllable range of the industrial robot; a first conveyor belt and a second conveyor belt for conveying rubber product brackets are arranged in the two-stage vulcanization working area, and the first conveyor belt and the second conveyor belt are respectively positioned on two sides of the traveling shaft; the output end of the second conveyor belt is provided with a guide plate, so that the bracket is guided and conveyed to the cache region under the conveying of the second conveyor belt; the buffer area is used for storing the brackets transmitted by the second conveyor belt.
Further, the bracket is provided with an outer frame and a supporting plate, the supporting plate can be repeatedly placed in the outer frame in multiple layers, and the supporting plate is used for placing rubber products.
Furthermore, the industrial robot can realize a multi-joint manipulator or a multi-automation-degree machine device acting by depending on a self power source or control capacity, and can be controlled by a handle.
Furthermore, the advancing shaft is a guide shaft used for the industrial robot to move in the horizontal direction, and the gear is meshed with a rack on the advancing shaft by controlling the motor arranged at the lower part of the industrial robot to rotate, so that the industrial robot can reciprocate in the direction of the advancing shaft.
Furthermore, the first conveyor belt is used for conveying the bracket filled with the rubber products to be subjected to secondary vulcanization to the industrial robot, the inlet end of the first conveyor belt is located outside the secondary vulcanization working area, and the outlet end of the first conveyor belt is located inside the secondary vulcanization working area.
Furthermore, the conveyor belt is used for transporting the bracket filled with the rubber products and used for completing the second-stage vulcanization, the inlet end is positioned in the second-stage vulcanization working area, and the outlet end is positioned outside the second-stage vulcanization working area.
Furthermore, PCL is arranged in the oven, and parameters are written in through industrial control software, so that the opening and closing of the oven door, the operation temperature and the operation time are controlled.
Further, still include the support, the support sets up in the top of ground oven to a layer oven 3 has still been placed on the support, improves the effect of oven quantity in order to reach the improvement productivity through the control range at industrial robot.
A seven-axis robot-based automatic two-stage vulcanization method for rubber products comprises the following steps:
s1: placing rubber products to be subjected to secondary vulcanization on a supporting plate to ensure that the rubber products are not contacted with each other;
s2: inserting the supporting plate with the rubber products placed on the outer frame of the bracket;
s3: placing the tray, which has completed the steps of S1 and S2, on a first conveyor belt, the tray being transported to one end of the traveling shaft by the conveyor belt;
s4: the industrial robot moves to the first conveyor belt, and the bracket is clamped;
s5: the industrial robot for clamping the bracket moves to the position of the vacant oven through the traveling shaft;
s6: after the industrial robot puts the bracket into the oven, the oven is started to carry out second-stage vulcanization on the rubber product;
s7: after the second-stage vulcanization of the rubber product is finished, the industrial robot takes the bracket out of the oven;
s8: after the step S7, the industrial robot moves to the second conveyor belt through the traveling shaft;
s9: the industrial robot puts the bracket on the conveyer belt, and the bracket is transported to the buffer area by the second conveyer belt, accomplishes rubber product two-stage vulcanization.
The invention has the beneficial effects that:
(1) large-scale equipment and process control is realized through an industrial robot and a traveling shaft; the whole rubber product two-stage vulcanization process is completely automatic, personnel intervention is not needed, 24-hour continuous production can be realized, and the production efficiency is high.
(2) The industrial robot is used for controlling the secondary vulcanization production, and because the control parameters are preset by software, the secondary vulcanization temperature and time of the rubber product can be accurately controlled, the rubber product overtime vulcanization phenomenon possibly occurring in the manual secondary vulcanization process is avoided, the quality is stable, and the human error is small; the production process does not need personnel intervention, the labor cost is low, the production bottleneck problem caused by difficult worker recruitment is avoided, and the method is particularly suitable for large-scale rubber product production.
Drawings
FIG. 1 is a schematic view of the layout of a post-vulcanization system for rubber products of the present invention.
Fig. 2 is a schematic view of a bracket structure.
Fig. 3 is a schematic diagram of the layout of the two layers of the oven.
Fig. 4 is a block flow diagram of a method of the present invention.
In the figure: 1-industrial robot, 2-travel shaft, 3-oven, 4-bracket, 5-first conveyor belt, 6-second conveyor belt, 7-buffer zone, 8-protective fence, 9-guide plate, 301-support, 401-outer frame and 402-supporting plate.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings.
In this embodiment, as shown in fig. 1, 2 and 3, an automatic two-stage vulcanizing system for rubber products based on a seven-axis robot includes a guard rail 8 and a two-stage vulcanizing working area blocked by the guard rail; the guard rail 8 can be a closed space with a top, the closed space surrounds the two-stage vulcanization working area and is provided with a conveyor belt port for inputting and outputting the bracket 4; an industrial robot 1 and a traveling shaft 2 for the industrial robot 1 to move in the horizontal direction are arranged in the secondary vulcanization working area; the industrial robot 1 is a multi-joint manipulator or a multi-automation-degree machine device which can realize actions by depending on a self power source or control capacity; wherein the industrial robot 1 can be controlled by a handle; the traveling shaft 2 is a guide shaft for the industrial robot 1 to move in the horizontal direction, and has the function of realizing the reciprocating motion of the industrial robot 1 in the direction of the traveling shaft 2; an oven 3 for secondary vulcanization of rubber products is arranged in the secondary vulcanization working area, the oven 3 is positioned on two sides of the traveling shaft 2, and the spatial positions of the ovens are distributed in the controllable range of the industrial robot 1; wherein, in view of the fact that the rubber product is usually used for the second-stage vulcanization in a longer time, in order to further improve the second-stage vulcanization efficiency of the rubber product, a bracket 301 for placing a second layer of baking oven can be arranged; the bracket 301 is used for additionally placing a layer of baking oven above the baking oven placed on the ground, and the effect of improving the productivity is achieved by increasing the number of the baking ovens within the control range of the industrial robot 1; a first conveyor belt 5 and a second conveyor belt 6 for conveying rubber product brackets 4 are arranged in the two-stage vulcanization working area, and the first conveyor belt 5 and the second conveyor belt 6 are respectively positioned on two sides of the traveling shaft 2; the first conveyor belt 5 is used for conveying a bracket 4 filled with rubber products to be subjected to secondary vulcanization to the industrial robot 1, the inlet end of the first conveyor belt is positioned outside the secondary vulcanization working area, and the outlet end of the first conveyor belt is positioned in the secondary vulcanization working area; the second conveyor belt 6 is used for conveying the bracket 4 filled with the rubber products and completing the second-stage vulcanization, the inlet end is positioned in the second-stage vulcanization working area, and the outlet end is positioned outside the second-stage vulcanization working area; the output end of the second conveyor belt 6 is provided with a guide plate 9 which is used for guiding and conveying the bracket 4 to the buffer area 7 under the conveying of the second conveyor belt 6; the buffer area 7 is used for storing the bracket 4 conveyed by the second conveyor belt 6; the bracket 4 is provided with an outer frame 401 and a supporting plate 402, the supporting plate 402 can be repeatedly placed in the outer frame 401 in multiple layers, and the supporting plate 402 is used for placing rubber products.
In a preferred embodiment, the guiding plate 9 is a metal plate with a certain height and a certain angle with the second conveyor 6 and fixed relatively to the buffer area 7, and does not obstruct the normal operation of the second conveyor 6.
In a preferred embodiment, said protective fence 8 is made of a round steel tube, the surface of which is subjected to electrostatic powder spraying or painting, the function of which is to prevent equipment or personnel outside the post-vulcanization working area from interfering with the implementation of the automated process in the post-vulcanization working area.
In a preferred embodiment, the industrial robot 1 is a six-axis serial industrial robot, driven by a stepping motor or a servo motor, and controlled by industrial control software which is set up to be completed.
In a preferred embodiment, the traveling shaft 2 is controlled by a motor arranged at the lower part of the industrial robot 1 to rotate, so that a gear is engaged with a rack on the traveling shaft 2, and the industrial robot 1 moves along the direction of the traveling shaft 2.
In a preferred embodiment, the oven 3 has the functions of writing and controlling temperature and time parameters by industrial control software, and the oven door can be controlled by PCL.
In a preferred embodiment, the first conveyor belt 5 and the second conveyor belt 6 are belt conveyors with traction elements.
In a preferred embodiment, the buffer area 7 is a work platform with a frame with a certain height, and the carriers 4 are conveyed by the second conveyor belt 6 and then placed on the work platform in sequence for the next process.
As shown in fig. 4, as a preferred embodiment: an automatic two-stage vulcanization method for rubber products based on a seven-axis robot comprises the following specific implementation steps:
s1, placing the rubber products to be subjected to secondary vulcanization on the supporting plate 402 to ensure that the rubber products are not contacted with each other;
s2, inserting the supporting plate 402 with the rubber products placed in the supporting plate into the outer frame 401 of the bracket 4;
s3, placing the carrier 4 having completed the steps S1 and S2 on the first conveyor 5, the carrier 4 being transported to one end of the traveling shaft 2 by the first conveyor 5;
s4, the industrial robot 1 moves to the first conveyor belt 5, clamping the bracket 4;
s5, the industrial robot 1 clamping the bracket 4 moves to the position of the vacant oven 3 through the traveling shaft 2;
s6, after the bracket 4 is placed into the oven 3 by the industrial robot 1, the oven 3 is started to start the second-stage vulcanization of the rubber product;
s7, after the rubber product is subjected to secondary vulcanization, the industrial robot 1 takes the bracket 4 out of the oven 3;
s8, after completing the step S7, the industrial robot 1 moves to the second conveyor belt 6 through the traveling shaft 2;
s9, the industrial robot 1 puts the bracket 4 on the second conveyor belt 6, and the bracket 4 is transported to the buffer area 7 by the second conveyor belt 6, so that the rubber product is subjected to secondary vulcanization.
The invention realizes large-scale equipment and process control through the industrial robot and the traveling shaft; after the rubber product to be post-vulcanized is placed on the carriage 4, the carriage 4 is transported to one end of the traveling shaft 2 by the first conveyor belt 5; the industrial robot 1 is moved to a first conveyor belt 5, holding the carrier 4, the industrial robot 1 holding the carrier 4 is moved by means of the travelling shaft 2 to the position of the oven 3 which is empty. After the industrial robot 1 puts the bracket 4 into the oven 3, the oven 3 is started to start the second-stage vulcanization of the rubber product; after the rubber product is subjected to secondary vulcanization, the industrial robot 1 takes the bracket 4 out of the oven 3, the industrial robot 1 moves to the second conveyor belt 6 through the traveling shaft 2, and the bracket 4 is placed on the second conveyor belt 6; the bracket 4 is transported to a buffer area 7 by a second conveyor belt 6, and the second vulcanization of the rubber product is completed. The whole rubber product two-stage vulcanization process is completely automatic, personnel intervention is not needed, 24-hour continuous production can be realized, and the production efficiency is high. Meanwhile, the industrial robot 1 is used for controlling the second-stage vulcanization production, and because the control parameters are preset by software, the second-stage vulcanization temperature and time of the rubber product can be accurately controlled, the rubber product overtime vulcanization phenomenon possibly occurring in the manual second-stage vulcanization process is avoided, the quality is stable, and the human error is small; by using the two-stage vulcanization method provided by the invention, the production process does not need personnel intervention, the labor cost is low, the production bottleneck problem caused by difficult worker recruitment is avoided, and the two-stage vulcanization method is particularly suitable for large-scale rubber product production.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. An automatic two-stage vulcanization system for rubber products based on a seven-axis robot is characterized by comprising a protective guard (8) and a two-stage vulcanization working area formed by the protective guard through obstruction; an industrial robot (1) and a traveling shaft (2) for the industrial robot (1) to move in the horizontal direction are arranged in the secondary vulcanization working area; an oven (3) for secondary vulcanization of rubber products is arranged in the secondary vulcanization working area, the ovens (3) are positioned on two sides of the traveling shaft (2), and the spatial positions of the ovens are distributed in the controllable range of the industrial robot (1); a first conveyor belt (5) and a second conveyor belt (6) for conveying rubber product brackets (4) are arranged in the two-stage vulcanization working area, and the first conveyor belt (5) and the second conveyor belt (6) are respectively positioned on two sides of the traveling shaft (2); the output end of the second conveyor belt (6) is provided with a guide plate (9) so that the bracket (4) is guided and conveyed to the buffer area (7) under the conveying of the second conveyor belt (6); the buffer area (7) is used for storing the brackets (4) conveyed by the second conveyor belt (6).
2. The seven-axis robot-based automatic two-stage rubber product curing system according to claim 1, wherein the carrier (4) is provided with an outer frame (401) and a pallet (402), the pallet (402) being placed in the outer frame (401) in a plurality of layers, the pallet (402) being used for placing the rubber product.
3. An automatic two-stage vulcanization system for rubber products based on seven-axis robot according to claim 1, characterized in that the industrial robot (1) can be a multi-joint robot or a multi-robot device that can be moved depending on its own power source or control capability, controlled by a handle.
4. A seven-axis robot based automatic two-stage vulcanization system for rubber products according to claim 1, characterized in that the traveling axis (2) is a guide axis for the industrial robot (1) to move in the horizontal direction for realizing the reciprocating motion of the industrial robot (1) in the direction of the traveling axis (2).
5. An automatic two-stage vulcanization system for rubber products based on seven-axis robot according to claim 1, characterized in that the first conveyor belt (5) is used to transport the carriage (4) containing the rubber products to be two-stage vulcanized to the industrial robot (1), the inlet end being located outside the two-stage vulcanization working area and the outlet end being located inside the two-stage vulcanization working area.
6. A seven-axis robot-based automatic post-cure system for rubber products according to claim 1, wherein the second conveyor (6) is adapted to transport carriers (4) containing rubber products for post-cure, the entry end being located within the post-cure working area and the exit end being located outside the post-cure working area.
7. The seven-axis robot-based automatic two-stage vulcanization system for rubber products of claim 1, characterized in that PCL is arranged in the oven (3), and parameters are written by industrial control software, so as to control the opening and closing of the oven door, the operation temperature and the operation time.
8. The seven-axis robot-based automatic two-stage rubber product vulcanizing system as claimed in claim 1, further comprising a support (301), wherein said support (301) is disposed above the floor oven (3), and a layer of the floor oven (3) is further disposed on the support (301).
9. An automatic two-stage vulcanization method for rubber products based on a seven-axis robot is characterized by comprising the following steps:
s1: placing rubber products to be subjected to secondary vulcanization on a supporting plate (402) to ensure that the rubber products are not contacted with each other;
s2: inserting the supporting plate (402) with the rubber products placed in the supporting plate into an outer frame (401) of the bracket (4);
s3: placing the tray (4) having completed the steps of S1 and S2 on a first conveyor belt (5), the tray (4) being transported to one end of the traveling shaft (2) by the first conveyor belt (5);
s4: the industrial robot (1) moves to a first conveyor belt (5) clamping the carriage (4);
s5: an industrial robot (1) clamping a bracket (4) moves to the position of an empty oven (3) through a traveling shaft (2);
s6: after the industrial robot (1) puts the bracket (4) into the oven (3), the oven (3) is started to start the second-stage vulcanization of the rubber product;
s7: after the rubber product is subjected to secondary vulcanization, the industrial robot (1) takes the bracket (4) out of the oven (3);
s8: after the step S7, the industrial robot (1) moves to the second conveyor belt (6) through the traveling shaft (2);
s9: the industrial robot (1) puts the bracket (4) on the second conveyor belt (6), and the bracket (4) is transported to the buffer area (7) by the second conveyor belt (6) to finish the second-stage vulcanization of the rubber product.
CN202110200793.1A 2021-02-23 2021-02-23 Automatic two-stage vulcanization system and method for rubber products based on seven-axis robot Pending CN112873241A (en)

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CN114274439A (en) * 2022-03-07 2022-04-05 成都航利航空科技有限责任公司 Rubber product three-dimensional layout production framework based on intelligent unit and production method
CN115891251A (en) * 2023-01-09 2023-04-04 成都航利航空科技有限责任公司 Full-automatic production line and automatic production method for rubber sealing ring

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CN115891251A (en) * 2023-01-09 2023-04-04 成都航利航空科技有限责任公司 Full-automatic production line and automatic production method for rubber sealing ring
CN115891251B (en) * 2023-01-09 2023-05-30 成都航利航空科技有限责任公司 Full-automatic production line and automatic production method for rubber sealing rings

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