CN104875307B - Production line for plastic spraying and vulcanization - Google Patents

Production line for plastic spraying and vulcanization Download PDF

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Publication number
CN104875307B
CN104875307B CN201510335396.XA CN201510335396A CN104875307B CN 104875307 B CN104875307 B CN 104875307B CN 201510335396 A CN201510335396 A CN 201510335396A CN 104875307 B CN104875307 B CN 104875307B
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China
Prior art keywords
bin
workpiece
mechanical hand
streamline
vulcanization
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CN201510335396.XA
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Chinese (zh)
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CN104875307A (en
Inventor
周庆强
包向前
聂常青
吴亚玲
周朝宋
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SHANGHAI WESTINGHOUSE SWITCH CO Ltd
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SHANGHAI WESTINGHOUSE SWITCH CO Ltd
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Abstract

The invention relates to a production line for plastic spraying and vulcanization. The production line for plastic spraying and vulcanization comprises a conveying device of a plastic spraying production line, a hinging material rack and a heating oven, wherein a vulcanization trough is further arranged in the plastic spraying production line, the conveying device is formed by at least two frame type tracks, and workpieces are hung on the material rack and conveyed along the tracks. A cross sliding frame perpendicular to the operating direction of the material rack is arranged above the vulcanization trough, a mechanical arm is arranged on the cross sliding frame and perform front-back horizontal movement or vertical longitudinal movement along the cross sliding frame, and position sensors are arranged at two ends of the vulcanization trough. When workpieces reach the position between the two sensors at a vulcanization trough section with the material rack, the mechanical arm sucks the material rack and feeds the material rack into the vulcanization trough, and vulcanized workpieces are grabbed to a hanging frame by the mechanical arm, then are fed into the oven to be subjected to heating treatment and are delivered to a discharging station through a drying way outlet. The plant space occupied by the production line is small, the production line and a plastic spraying share the oven and the track conveying device, and workpiece plastic spraying and vulcanization can be achieved through one production line.

Description

Plastic-blasting, the dual-purpose streamline of sulfuration
Technical field
The present invention relates to a kind of plastic-blasting, the dual-purpose streamline of sulfuration.
Background technology
At present for this reason, plastic-blasting will not be with a production line, if raw as the different equipment of function and usage with vulcanizing equipment When needing plastic-blasting and sulfuration process in product, need two production lines, every production line all occupies larger space.
Application number 201410652971.4 is related to a kind of streamline plastic-blasting equipment and its plastic-blasting method.This streamline plastic-blasting sets For the transmitting device including for streamline transport plastic to be painted, for this plastic to be painted is suspended on hanging on this transmitting device Hanging component, this transmitting device includes transmission belt.This transmitting device is provided with the baffle plate under this transmission belt, and this baffle plate is used for hindering Dust in this transmission belt for the gear.This suspension assembly includes mobile bar, bent rod, hanger bar.One end activity of this mobile bar It is fixed in this transmission belt and is located at the overhead of this baffle plate, make this transmission belt drive this mobile bar to move, the other end is fixed on this One end of bent rod.The other end of this bent rod assumes bending shape from the side of this baffle plate around to relative opposite side, and Fix with this hanger bar.This hanger bar is used for hanging this plastic to be painted.When this invention can prevent plastic surface plastic spraying processing to be painted The problem that grit or foreign body fall.
Application number 201110307679.5 provides a kind of metalwork workmanship of spraying plastics flow process, and surface of the work sanding-with 20~ 30 degreasing agent oil removings-rust cleaning-use is soaked to oil removing part soaking and water washing-Deruster for metal with 25~35 with 40 DEG C of clear water 55~65 DEG C of clear water wash again-workpiece is soaked with 15~20 points of phosphatizations-with room temperature clear water to the workpiece after phosphatization with Phosphating Solution Water rinses-by the workpiece after cleaning be placed on drying baker or workpiece is placed under sufficient sunlight be exposed to the sun be dried-in special plastic-blasting flowing water Line upper pendant-automatic powder spraying streamline workpiece is brought in special powder spraying chamber dust-automatically plastic-blasting streamline is by the work dusted Part brings solidification-, color and luster, drain spray point inspection smooth and level to surface in 120-130 DEG C of baking box into, with cross-hatching or ballistic method to moulding The attachment force inspecting of layer, it is perfect that this metalwork workmanship of spraying plastics flow process makes surface of workpiece plastic-blasting obtain, and improves metal work Part plastic-blasting quality.
Also, application number:201310239694.X discloses a kind of microwave, far infrared sulfurization method, will be fine for palm fibre to be vulcanized After dimension material is put on the conveyer belt of microwave vulcanization machine, enter in the microwave vulcanization case on microwave vulcanization machine and carry out first time sulfur Change heating, in the far infrared sulfurization case that the palm fibre material after primary vulcanization heating enters on far infrared sulfurization machine, carry out the Post-cure heats, and second sulfuration obtains required finished product after terminating.Compared with vulcanizing tank operation, the present invention uses streamline Operation is produced, and substantially reduces its cure time, improves the curing efficiency of article;By microwave vulcanization and far infrared 2 curing operation of sulfuration complete whole sulfidation, efficiently avoid using under 1 microwave vulcanization effect, microwave heated up Hurry up, article hold incendive situation to be occurred, and security performance is relatively reliable, is that enterprise brings bigger economic benefit.
Content of the invention
Present invention aim at providing a kind of plastic-blasting, vulcanizing dual-purpose streamline.
Another object of the present invention is to:The production procedure of described streamline is provided.
The object of the invention is realized by following proposal:A kind of plastic-blasting, the dual-purpose streamline of sulfuration, including the biography of plastic-blasting streamline Defeated device, the bin hanging, heated oven, are additionally provided with sulfur tank in described plastic-blasting streamline, wherein,
Described transmitting device is the frame-type track of at least two tracks, and workpiece hangs on bin, along frame-type track Operating;
It is provided with the T-shaped travelling carriage vertical with the traffic direction of bin above described sulfur tank, with level and longitudinal slide rail, Mechanical hand is located on cross travelling carriage, vertically moves along cross travelling carriage horizontal shifting or up and down, in sulfur tank Two ends are provided with position sensor, and when workpiece reaches the position between two sensors of sulfur tank section with bin, mechanical hand receives Instruction, holds bin, so that bin is de-orbited and be admitted to sulfur tank, and the workpiece after sulfuration is picked up to hanger bracket by mechanical hand On, after being fed again into baking oven for heating process, discharge station is exported to by drying tunnel.
On the basis of such scheme, a track at least within is provided with hook, and described bin adopts rectangular steel pipe Hang on hook as support body.
On the basis of such scheme, described mechanical hand has two grooves and a Chromatic sensor, when workpiece is with bin When reaching the position between two sensors of sulfur tank section, described mechanical hand judges the whether non-sulfur of workpiece according to Chromatic sensor Change, two grooves on unvulcanized workpiece manipulator are snapped in the described rectangular steel pipe of bin, electric magnet is connected, and holds simultaneously Bin, mechanical hand along longitudinal slide rail downwards, makes workpiece be immersed in sulfur tank.
The production procedure that the present invention provides for above-mentioned plastic-blasting, vulcanizes dual-purpose streamline, is sequentially:
1)The bin that will be equipped with workpiece is suspended on streamline, and bin produces baking after conveyer belt self-heating baking oven for heating Case, reaches sulfuration groove location;
2)Two sensors, detect the front and back position of bin respectively, and when two sensors are also turned on, bin reaches Specified location, sends instruction to mechanical hand, and mechanical hand reaches feeding position and holds bin, takes off bin from hook;
3)To aliging with sulfur tank, mechanical hand moves downwardly in workpiece immersion sulfur tank band bin;
4)Mechanical hand moves upwards and carries workpiece to leave sulfur tank, n times repeatedly, and vulcanization process completes, wherein, the nature of N >=1 Number;
5)Mechanical hand return feeding position, waits the hook of streamline to reach;
6)When the hook of streamline reaches specified location, the sensor on mechanical hand sends signal, and mechanical hand is by bin It is linked into hook;
7)Mechanical hand returns to initial point, waits next bin to arrive;
8)The workpiece vulcanizating is again introduced into baking oven by track, the curing process after being vulcanized;
Workpiece after sulfuration is sent to feeding station, and unvulcanized workpiece continues 2)~6)Operation.
The excellent super property of the present invention is:The space that streamline takies Factory Building is little, shares baking oven with plastic-blasting equipment and track is defeated Send equipment, the plastic-blasting to workpiece and sulfuration, small investment can be met by a streamline, and using mechanical manual task, improve and produce effect Rate and safety.
Brief description
Accompanying drawing 1 structural representation with sulfur tank workshop section for the present invention;
Accompanying drawing 2 is the schematic front view of Fig. 1;
The schematic top plan view of accompanying drawing 3 Fig. 1;
The schematic side view of accompanying drawing 4 Fig. 1;
In figure label declaration
1 transmitting device;
2 bins;3 hooks;
4 workpiece;5 sulfur tanks;
6 cross travelling carriages;7 mechanical hands;
8th, 9 first, second sensor;
10 Chromatic sensors.
Specific embodiment
If accompanying drawing 1 structural representation with sulfur tank workshop section for the present invention, accompanying drawing 2 are the schematic front view of Fig. 1, accompanying drawing 3 Fig. 1 Schematic top plan view and accompanying drawing 4 Fig. 1 schematic side view shown in:
A kind of plastic-blasting, the dual-purpose streamline of sulfuration, the bin 2 including the transmitting device 1 of plastic-blasting streamline, hanging, heating are dried Case(In figure is not shown), it is additionally provided with sulfur tank 5 in described plastic-blasting streamline, wherein,
Described transmitting device 1 is the frame-type track of at least two tracks, and wherein at least one track is provided with hook 3, workpiece 4 hangs on bin 2, through linking up with 3 bins 2 along frame-type track operation;
Be provided with the cross travelling carriage 6 vertical with the traffic direction of bin 2 above described sulfur tank 5, with level and Longitudinal slide rail, mechanical hand 7 is located on cross travelling carriage 6, vertically moves along cross travelling carriage horizontal shifting or up and down, It is provided with position sensor at the two ends of sulfur tank 5, position sensor can be directly arranged in sulfur tank 5 two side and set first, second respectively Sensor 8,9, or be located on the track above sulfur tank 5, pass when workpiece 4 reaches sulfur tank 5 section first, second with bin 2 During position between sensor 8,9, mechanical hand 7 receives instruction, holds bin 2, so that bin 2 is de-orbited and is admitted to sulfur tank 5, Workpiece 4 after sulfuration is picked up on the hook 3 to track by mechanical hand 7 and is processed as shown in figure 4, being fed again into baking oven for heating Afterwards, discharge station is exported to by drying tunnel.
Described bin 2 hangs on hook 3 using rectangular steel pipe as support body, and hook 3 is along track operation.
Two grooves are had on described mechanical hand 7, when workpiece 4 reaches the position between 5 sections of two sensors of sulfur tank with bin 2 When putting, judge whether workpiece 4 is unvulcanized by Chromatic sensor 10, bin 2 is snapped in two grooves on unvulcanized workpiece 4 mechanical hand Rectangular steel pipe in, electric magnet is connected simultaneously, holds bin 2, mechanical hand 7 along cross travelling carriage 6 longitudinal slide rail downwards, make Workpiece is immersed in sulfur tank 5.
Due to the workpiece after sulfuration and unvulcanized workpiece colored difference, therefore install an aberration on a robotic arm additional and pass Sensor 10.
Plastic-blasting, the production procedure of the dual-purpose streamline of sulfuration, in the steps below:
1)The bin that will be equipped with workpiece is suspended on streamline, and bin passes through the conveyer belt self-heating baking oven for heating of heated oven After produce, by orbit transports reach sulfuration groove location;
2)First, second sensor, detects the front and back position of bin respectively, when two sensors are also turned on, material Frame reaches specified location, sends instruction to mechanical hand, and mechanical hand reaches feeding position and holds bin, takes off bin from hook;
3)Along horizontal travelling carriage to aliging with sulfur tank, mechanical hand immerses to down to workpiece band bin along cross travelling carriage In sulfur tank;
4)Mechanical hand moves upwards and carries workpiece to leave sulfur tank, and mechanical hand-motion workpiece immersion sulfur tank is then departed from, this N times to the number of times of technique initialization completes repeatedly for individual action, to ensure that vulcanization process completes, wherein, the natural number of N >=1;
5)Mechanical hand is repositioned to feeding position, waits the hook on streamline to reach;
6)When hook reaches specified location, the sensor on mechanical hand sends signal, and bin is linked into hook;
7)Mechanical hand returns to initial point, waits next bin to arrive;
8)The workpiece vulcanizating is again introduced into baking oven by track, the curing process after being vulcanized;
9)When Chromatic sensor detect when being cured good workpiece, computer no signal sends, before workpiece continues OK, when reaching discharge station, bin and workpiece are taken out streamline;
When Chromatic sensor detect when being unvulcanized workpiece, computer sends signal, and unvulcanized workpiece continues 2)~6)Operation.

Claims (4)

1. a kind of plastic-blasting, the dual-purpose streamline of sulfuration, the bin including the transmitting device of plastic-blasting streamline, hanging, heated oven, its It is characterised by:It is additionally provided with sulfur tank in described plastic-blasting streamline, wherein,
Described transmitting device is the frame-type track of at least two tracks, and workpiece hangs on bin, along frame-type track operation;
It is provided with the cross travelling carriage vertical with the traffic direction of bin above described sulfur tank, with level and longitudinal slide rail, Mechanical hand is located on cross travelling carriage, vertically moves along cross travelling carriage horizontal shifting or up and down, in sulfur tank Two ends are provided with position sensor, when workpiece reaches the position between two position sensors of sulfur tank section with bin, machinery Handss receive instruction, hold bin, so that bin is de-orbited and are admitted to sulfur tank, through sulfuration after workpiece by mechanical hand pick up to On hanger bracket, after being fed again into baking oven for heating process, discharge station is exported to by drying tunnel.
2. plastic-blasting according to claim 1, vulcanize dual-purpose streamline it is characterised in that:On a track at least within It is provided with hook, described bin is hung on hook as support body using rectangular steel pipe.
3. plastic-blasting according to claim 1 and 2, vulcanize dual-purpose streamline it is characterised in that:Two are had on described mechanical hand Individual groove and a Chromatic sensor, when workpiece reaches the position between two position sensors of sulfur tank section with bin, described Mechanical hand judge whether workpiece unvulcanized according to Chromatic sensor, two grooves on unvulcanized workpiece manipulator are snapped in described The rectangular steel pipe of bin in, electric magnet is connected simultaneously, holds bin, and mechanical hand along longitudinal slide rail downwards, makes workpiece be immersed in sulfur Change in groove.
4. the plastic-blasting according to one of claims 1 to 3, vulcanize dual-purpose streamline production procedure it is characterised in that:
1)The bin that will be equipped with workpiece is suspended on streamline, and bin produces baking oven after conveyer belt self-heating baking oven for heating, arrives Reach sulfuration groove location;
2)Two position sensors, detect the front and back position of bin respectively, when two position sensors are also turned on, bin Reach specified location, send instruction to mechanical hand, mechanical hand reaches feeding position and holds bin, from hook, take off bin;
3)To aliging with sulfur tank, mechanical hand moves downwardly in workpiece immersion sulfur tank band bin;
4)Mechanical hand moves upwards and carries workpiece to leave sulfur tank, n times repeatedly, and vulcanization process completes, wherein, the natural number of N >=1;
5)Mechanical hand return feeding position, waits the hook of streamline to reach;
6)When the hook of streamline reaches specified location, the Chromatic sensor on mechanical hand sends signal, and mechanical hand is by bin It is linked into hook;
7)Mechanical hand returns to initial point, waits next bin to arrive;
8)The workpiece vulcanizating is again introduced into baking oven by track, the curing process after being vulcanized;
9)Workpiece after sulfuration is sent to feeding station, and unvulcanized workpiece continues 2)~6)Operation.
CN201510335396.XA 2015-06-17 2015-06-17 Production line for plastic spraying and vulcanization Active CN104875307B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104875307B true CN104875307B (en) 2017-02-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106861991A (en) * 2017-03-30 2017-06-20 江苏海德曼新材料股份有限公司 The dual-purpose spray-painting production line of fluorine-carbon aluminum veneer
CN112076927B (en) * 2020-07-02 2022-04-19 合肥学院 Surface spraying device for stainless steel advertisement display frame plate

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US5055245A (en) * 1986-07-07 1991-10-08 Bridgestone Corporation Method of measuring temperature within cured article and method of controlling tire vulcanization
US20120037073A1 (en) * 2010-08-12 2012-02-16 Miguel Linares Assembly and process incorporating a conveyed template surface for receiving a sprayable powderized foam in order to create a plurality of flexible parts
CN202238454U (en) * 2011-09-05 2012-05-30 杨国富 Coating device for anti-theft door
CN202805462U (en) * 2012-07-28 2013-03-20 广东联塑科技实业有限公司 Production line of inner plastic-coated pipe fitting
CN102847630B (en) * 2012-09-21 2014-11-12 东莞丰裕电机有限公司 Spraying production line
CN204365524U (en) * 2014-12-30 2015-06-03 江西安邦德旺铝业有限公司 A kind of stainless steel tube spray-painting production line

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