CN109550621A - A kind of automatic flocking production line - Google Patents
A kind of automatic flocking production line Download PDFInfo
- Publication number
- CN109550621A CN109550621A CN201811544342.4A CN201811544342A CN109550621A CN 109550621 A CN109550621 A CN 109550621A CN 201811544342 A CN201811544342 A CN 201811544342A CN 109550621 A CN109550621 A CN 109550621A
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- Prior art keywords
- automatic
- product
- flocking
- manipulator
- suede
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000005507 spraying Methods 0.000 claims abstract description 105
- 239000003292 glue Substances 0.000 claims abstract description 88
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000007664 blowing Methods 0.000 claims abstract description 61
- 238000001035 drying Methods 0.000 claims abstract description 32
- 239000007921 spray Substances 0.000 claims abstract description 26
- 238000012546 transfer Methods 0.000 claims abstract description 25
- 238000010041 electrostatic spinning Methods 0.000 claims abstract description 17
- 244000144992 flock Species 0.000 claims abstract description 13
- 230000007723 transport mechanism Effects 0.000 claims description 103
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000004834 spray adhesive Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 15
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 158
- 238000000034 method Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/001—Flocking
- B05C19/002—Electrostatic flocking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/16—Flocking otherwise than by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of automatic flocking production lines, it is related to flocking technology field, solving common flocking production line needs multiple workers to be arranged in pipelined fashion, cause production efficiency low, and the unstable problem of the quality of production of product, its key points of the technical solution are that, a kind of automatic flocking production line, automatic glue-spraying mechanism includes glue spraying manipulator and the glue spraying fixture pair for positioning product, and glue spraying manipulator is equipped with automatic spray gun；Automatic flocking mechanism includes electrostatic spinning pond and flocking manipulator, and flocking manipulator clamps the product on transfer platform to electrostatic spinning pond；The inside of drying oven is equipped with carrier chain；Automatic flock blowing mechanism includes blowing suede manipulator, blowing suede fixture pair and automatic jet device, blows suede manipulator and clamps product and be moved to and blow in suede fixture pair, reaches the cost of labor that can both reduce product flocking, the purpose of product processing quality also can be improved.
Description
Technical field
The present invention relates to flocking technology field, in particular to a kind of automatic flocking production line.
Background technique
Flocking technology is widely used in clothes electronic product and packaging, improves the texture and aesthetic feeling of product, and flocking machine is also known as
HV generator, the principle of electrostatic spinning are made on villus band using charge identical charges repel each other the physical characteristic that there is a natural attraction between the sexes
Negative electrical charge is placed on the object for needing flocking under zero potential or grounding requirement, and villus, by the attraction of plant, is in by different current potential
Vertical configuration acceleration is ascended to heaven onto the body surface for needing flocking, and due to being coated with adhesive by plant, villus is just vertically sticked to
By on plant, electrostatic spinning is a kind of production new technique generated using the natural characteristic of charge.
Existing flocking production line needs multiple workers to be arranged in pipelined fashion, the feeding of product, glue spraying, plant
It suede, bridging, feeding and blows the processes such as suede and is required to that a worker is arranged to process respectively, production efficiency is not only low, but also
A large amount of worker needs to repeat for a long time, loaded down with trivial details and tired work, and the quality of production of product is unstable, and then increase
Cost of the enterprise in product flocking.
Summary of the invention
The object of the present invention is to provide a kind of automatic flocking production lines, have the cost of labor that can both reduce product flocking,
The advantages of quality of product processing also can be improved.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of automatic flocking production line,
Including automatic glue-spraying mechanism, automatic flocking mechanism, drying oven and the automatic flock blowing mechanism set gradually；
The automatic glue-spraying mechanism includes glue spraying manipulator and the glue spraying fixture pair for positioning product, glue spraying manipulator
Movable end be equipped with for product gluing automatic spray gun；
The automatic flocking mechanism includes the electrostatic spinning pond and flocking manipulator for product flocking, flocking manipulator
Product on transfer platform is clamped to electrostatic spinning pond；
The inside of the drying oven is equipped with the carrier chain for drying feeding；
The automatic flock blowing mechanism includes blowing suede manipulator, blowing suede fixture pair and for blowing suede for positioning product
Automatic jet device, the output end of the automatic jet device output end of the carrier chain and blow suede towards blowing suede fixture pair
The second transport mechanism for product circulation is equipped between manipulator, the suede manipulator that blows is by the product in the second transport mechanism
It clamps and is moved to and blow in suede fixture pair.
By using above-mentioned technical proposal, then, glue spraying manipulator removes product from the first transport mechanism, and will produce
Product clamping mobile set is positioned in glue spraying fixture pair, then carries out upper glue process to product by automatic spray gun；To spray automatically
Flocking manipulator removes the product after gluing after rifle completes product gluing, then clamps product to can be in electrostatic spinning Chi Litong
It crosses swing and carries out suction suede；It completes after inhaling suede movement, flocking manipulator is by the product placement after inhaling suede in the second transport mechanism；So
Manually moisture is dried by the merchandise transfer to carrier chain in the second transport mechanism, product is transported in drying oven by carrier chain afterwards
It is dry；And then, when the product of drying on carrier chain is accumulated to certain amount, the worker of a upper process comes product from defeated
It send and removes and be placed on chain in the second transport mechanism, the second transport mechanism is by product and transports to the work model for blowing suede manipulator
In enclosing；Then, it blows suede manipulator product is clamped and is moved to blow and positioned in suede fixture pair, at this time automatic jet device
Output end carries out product to blow suede, so that the extra villus of product surface be blown off；The final automation flocking work for realizing product
The procedure of processing of skill.This programme can be effectively reduced flocking production by the cooperating between manipulator and transport mechanism
Cost of labor, moreover it is possible to the problem for helping the recruitment for mitigating the labor intensity of worker and enterprise difficult.Further, to machine early period
After input cost recycling, the later period continues that a batch artificial expense can be saved when production, and product flocking can be significantly increased
Production efficiency, and due to the stability of machine operation, so that the quality more high stable of processing is reliable.
The further setting of the present invention, the automatic glue-spraying mechanism are equipped with far from the side of automatic flocking mechanism for transmitting
Processed product is transmitted to automatic glue-spraying mechanism by the first transport mechanism of material, first transport mechanism.
By using above-mentioned technical proposal, when in use, can first pass through the product placement after completion surface cleaning manually
To the first transport mechanism, product is transmitted in the working range of glue spraying manipulator by the first transport mechanism, and then convenient for improving
The working efficiency of glue spraying process.
The output end of the further setting of the present invention, first transport mechanism and both the second transport mechanisms is respectively and fixedly provided with
For limiting the postive stop baffle of product advance, both first transport mechanism and the second transport mechanism are along respective moving direction
Two sides be symmetrically arranged with the first straight line driving mechanism for clamping product.
By using above-mentioned technical proposal, when product is placed in the first transport mechanism and the second transport mechanism, product
It can be moved always along the direction of motion of the two, until the side of product contradicts on postive stop baffle.Postive stop baffle can prevent from producing
Product slide from the two, and first straight line driving mechanism can be used for clamping positioning product.Product, which is transported at postive stop baffle, to be ajusted
Direction is closed the first transport mechanism or the second transport mechanism and starts the at this time so that the treating selvedge of product can be bonded postive stop baffle
One straight line driving mechanism.
The further setting of the present invention, the automatic glue-spraying mechanism further include glue spraying control module, the glue spraying manipulator,
First transport mechanism and automatic spray gun with glue spraying control module communication connection；After product reaches the first transport mechanism, the
One transport mechanism sends enabling signal to glue spraying manipulator；After glue spraying manipulator product clamping, the transmission of glue spraying control module is opened
Signal is moved to automatic spray gun.
By using above-mentioned technical proposal, glue spraying control module controls glue spraying manipulator, the first transmission mechanism and automatic
It successively works between spray gun, in order to improve the processing efficiency of rubber spray production process, product can be effectively reduced above-mentioned multiple
The free time to circulate between component, and then improve the processing efficiency of product.
The further setting of the present invention, the automatic flocking mechanism further include flocking control module, the flocking manipulator
With glue spraying manipulator with flocking control module communication connection, when glue spraying manipulator clamps product to by flocking manipulator,
Glue spraying manipulator sends arriving signal to flocking control module, and flocking control module sends enabling signal to flocking manipulator, plants
Suede manipulator carries out product clamping after receiving enabling signal.
By using above-mentioned technical proposal, flocking control module controls between glue spraying manipulator and flocking manipulator successively work
Make, in order to improve the processing efficiency of flocking production process, can be effectively reduced what product circulated between above-mentioned multiple components
Free time, and then improve the processing efficiency of product.
The further setting of the present invention, the glue spraying fixture pair include fixing seat and the turntable support for placing product
Plate, the turntable supporting plate are rotationally connected in fixing seat along vertical direction, and the top of the turntable supporting plate is equipped with second straight line
Driving mechanism, the movable end of second straight line driving mechanism are fixed with the upper cover shield that can be fitted with the non-glue spraying face of product.
By using above-mentioned technical proposal, glue spraying cabinet can be used for being isolated glue spraying process, during reducing glue spraying
Generated penetrating odor optionally evaporates into other spaces.The production that turntable supporting plate can be used for that glue spraying manipulator is cooperated to carry out
The steering of product.It is placed on turntable supporting plate and is positioned firstly, glue spraying manipulator grabs product from the first transport mechanism；So
Afterwards, second straight line driving mechanism drives upper cover shield to move down until lid closes on product, and automatic spray gun sprays product
Glue；And then, after completing glue spraying movement, second straight line driving mechanism drives upper cover shield to be retracted upwards until unclamping product；
Finally, product is picked up and is placed on the first intermediate station supporting plate by glue spraying manipulator carries out secondary positioning.
The further setting of the present invention is equipped with transfer platform between the automatic glue-spraying mechanism and automatic flocking mechanism, to
After the automatic spray gun completes product gluing, product is clamped and is moved to by the glue spraying manipulator to be placed on transfer platform,
The flocking manipulator clamps the product on transfer platform to electrostatic spinning pond.
By using above-mentioned technical proposal, product is clamped and is moved to and is placed on transfer platform by glue spraying manipulator, is planted
Suede manipulator removes product from transfer platform, transfer platform can convenient for product automatic glue-spraying mechanism and automatic flocking mechanism it
Between circulate, and can be rotated during circulation to the angle for facilitating flocking manipulator clamping convenient for product, and then effectively
Improve the production efficiency of production line.
The further setting of the present invention, the automatic flocking mechanism further include the automatic plus suede rifle for mending suede.
By using above-mentioned technical proposal, automatic plus suede rifle can the quadrangle position to product carry out benefit suede, to improve product plant
The processing quality of suede.
The further setting of the present invention, the suede fixture pair of blowing includes that can be placed in the inner wall air blowing plate of interiors of products and be located at
The outer wall air blowing plate of inner wall air blowing plate side, the automatic jet device include air nozzle, and air nozzle is set to the inner wall and blows
On gas plate and outer wall air blowing plate two sides close to each other.
By using above-mentioned technical proposal, under the air quality caused by blowing suede case body for reducing arbitrarily flying upward because of villus
Drop.Inner wall air blowing plate can be blown clean the villus of interiors of products by air nozzle, and outer wall air blowing plate can be by product by air nozzle
The villus of outer wall is blown clean.
The further setting of the present invention, the automatic flock blowing mechanism are equipped with far from the side of the second transport mechanism for transporting
The third transport mechanism of finished product product, between the automatic flocking mechanism and carrier chain be equipped with the 4th transport mechanism, the described 4th
Be equipped with the drying oven feeding manipulator for feeding between transport mechanism and carrier chain, the carrier chain and the second transport mechanism it
Between be equipped with for discharging drying oven unloading manipulator.
By using above-mentioned technical proposal, suede manipulator is blown by the product placement blown clean in third transport mechanism, the
Three transport mechanisms and the 4th transport mechanism are used equally for placing a certain amount of product processed, drying oven feeding manipulator and drying
Furnace unloading manipulator both can manually carry out handling material process convenient for replacement.
In conclusion the invention has the following advantages:
1, replace personnel to produce by machine, replace worker to repeat for a long time, loaded down with trivial details and tired work, both
The production cost of enterprise can be reduced, the labor intensity of worker can be also reduced；
2, the efficiency of product flocking can be effectively improved；
3, the air quality of production environment can be effectively improved, and improves the production environment of worker；
4, due to the stability of machine operation, so that the quality more high stable of processing is reliable.
It is generally speaking of the invention, the cost of labor of product flocking can be both reduced, the quality of product processing also can be improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram at one of visual angle of the present embodiment；
Fig. 2 is the structural schematic diagram at another visual angle of the present embodiment；
Fig. 3 is the structural schematic diagram of the automatic flocking mechanism in the present embodiment；
Fig. 4 is the connection relationship of the second transport mechanism in the present embodiment, automatic flock blowing mechanism and third transport mechanism
Schematic diagram；
Fig. 5 is the automatic connection relationship diagram for adding suede rifle, flocking manipulator and flocking cabinet in the present embodiment；
Fig. 6 is the enlarged drawing in Fig. 5 at A；
Fig. 7 is the structural schematic diagram of the outer wall air blowing plate in the present embodiment；
Fig. 8 is the structural schematic diagram of the inner wall air blowing plate in the present embodiment；
Fig. 9 is the structural schematic diagram of the transfer platform in the present embodiment.
Appended drawing reference: 1, the first transport mechanism；2, automatic glue-spraying mechanism；21, glue spraying manipulator；22, automatic spray gun；23,
Glue spraying cabinet；24, fixing seat；25, turntable supporting plate；26, second straight line driving mechanism；27, upper cover shield；28, glue spraying fixture pair；
3, automatic flocking mechanism；31, electrostatic spinning pond；32, flocking manipulator；33, flocking cabinet；34, add suede rifle automatically；4, it dries
Furnace；41, carrier chain；42, it links up with；5, automatic flock blowing mechanism；51, suede manipulator is blown；52, suede fixture pair is blown；521, inner wall is blown
Plate；522, outer wall air blowing plate；53, automatic jet device；531, air nozzle；54, suede case body is blown；6, transfer platform；7, it second passes
Send mechanism；8, third transport mechanism；9, postive stop baffle；10, first straight line driving mechanism；11, support column；12, pulley pair；13,
Product；14, the 4th transport mechanism；15, glue spraying control module；16, flocking control module；17, drying oven feeding manipulator；18,
Drying oven unloading manipulator.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment: a kind of automatic flocking production line, as shown in figures 1 and 3, including for transmitting the first transport mechanism of material
1, automatic glue-spraying mechanism 2, transfer platform 6, automatic flocking mechanism 3, drying oven 4, automatic flock blowing mechanism 5.First transport mechanism 1,
Second transport mechanism 7 and the second transport mechanism 7 are the conveyer belt of linear feeding.First transport mechanism 1, the second conveyer
Structure 7 and the second transport mechanism 7 are equipped with infrared sensor, infrared sensor and production line along the tail end of feed direction
Autoalarm be electrically connected, the power switch of the first transport mechanism 1, the second transport mechanism 7 and the second transport mechanism 7 with
And infrared sensor is electrically connected with microcontroller, it is red after product 13 is moved to the input terminal of infrared sensor
Electric signal transmission to microcontroller, microcontroller are controlled unlatching and the pass of transport mechanism by electric signal by outside line sensor
It closes.Microcontroller is that PLC adds touch screen control system.Transfer platform 6 and the second transfer platform 6 are square metal frame.
First straight line driving mechanism 10 and second straight line driving mechanism 26 are precision actuation type motor cylinder.
Processed product 13 is transmitted to automatic glue-spraying mechanism 2 by the first transport mechanism 1.Automatic glue-spraying mechanism 2 includes glue spraying
Manipulator 21 and glue spraying fixture pair 28 for positioning product, the movable end of glue spraying manipulator 21 is equipped with to be glued for product 13
Automatic spray gun 22, automatic spray gun 22 is the spray gun for being connected with liquid glue.Glue spraying fixture pair 28 includes for separating workspace
Glue spraying cabinet 23, fixing seat 24 and the turntable supporting plate 25 for placing product in domain, glue spraying cabinet 23 are the side of depression in centre
Shape cabinet, glue spraying cabinet 23 is interior to be equipped with fixing seat 24, and fixing seat 24 is rectangular holder structure, and turntable supporting plate 25 is along fixing seat 24
Vertical direction is rotationally connected in fixing seat 24, and turntable supporting plate 25 is the square plate that can be horizontally rotated, and the top of turntable supporting plate 25 is set
There is the second straight line driving mechanism 26 being fixed on 23 roof of glue spraying cabinet, the movable end of second straight line driving mechanism 26 is fixed with
The upper cover shield 27 that can be fitted with the non-glue spraying face of product 13.
As shown in figure 3, glue spraying cabinet 23 can be used for being isolated glue spraying process, in order to reduce generated thorn during glue spraying
Swash property smell optionally to evaporate into other spaces.The product 13 that turntable supporting plate 25 can be used for that glue spraying manipulator 21 is cooperated to carry out
It turns to.It is placed on turntable supporting plate 25 and is positioned firstly, glue spraying manipulator 21 grabs product 13 from the first transport mechanism 1；
Then, second straight line driving mechanism 26 drives upper cover shield 27 to move down until lid closes on product 13, and automatic spray gun 22 is right
Product 13 carries out glue spraying；And then, after completing glue spraying movement, second straight line driving mechanism 26 drives upper cover shield 27 to move back upwards
It returns until unclamping product 13；It is carried out finally, product 13 is picked up and is placed on the first intermediate station supporting plate 25 by glue spraying manipulator 21
Secondary positioning.
As shown in figure 9, transfer platform 6, between automatic glue-spraying mechanism 2 and automatic flocking mechanism 3, automatic spray gun 22 is complete
After gluing at product 13, the clamping of product 13 is moved to and is placed on transfer platform 6 by glue spraying manipulator 21.Turntable supporting plate 25 along
The central axes of turntable supporting plate 25 are evenly distributed in the support column 11 positioned for product 13 that quantity is four.Four support columns 11
It can be inserted into the quadrangle of product 13, respectively with the positioning for product 13.When product 13 is picked up and put by glue spraying manipulator 21
After on first intermediate station supporting plate 25, the first intermediate station supporting plate 25 is horizontally rotated to 180 degree, in order to which flocking manipulator 32 picks up production
Product 13.
As shown in Figure 1 and Figure 4, automatic flocking mechanism 3 includes the electrostatic spinning pond 31 for 13 flocking of product and flocking
Manipulator 32, flocking manipulator 32 can clamp the product 13 on transfer platform 6 to electrostatic spinning pond 31.Electrostatic spinning pond 31
Outer side covering have a flocking cabinet 33 for separating working region, the roof of flocking cabinet 33 be equipped with for mend the automatic of suede plus
Suede rifle 34, automatically plus suede rifle 34 is the common electrostatic spinning spray gun in flocking field, and automatically plus suede rifle 34 is located at electrostatic spinning pond 31
Top.Flocking cabinet 33 is for being isolated the villus raised in electrostatic spinning pond 31, in order to reduce production line surrounding enviroment
Dust content.Automatic plus suede rifle 34 can the quadrangle position to product 13 carry out benefit suede, to improve the processing quality of 13 flocking of product.
As shown in Figures 2 and 3, the inside of drying oven 4 is equipped with the carrier chain 41 for drying feeding, and carrier chain 41 is to slide
The mobile combination for taking turns sliding rail is equipped with second to circulate for product 13 and passes between flocking manipulator 32 and the input terminal of carrier chain 41
Send mechanism 7.The mobile terminal of carrier chain 41 is evenly equipped with the hook 42 that quantity is no less than two, and carrier chain 41 passes through the road of drying oven 4
Diameter is U-shaped.The inlet duct of drying oven 4 and outlet conduit are U-shaped.Hook 42 passes through extension for hanging up product 13 to be heated
The mounting means of hook 42 can be convenient for improving heating surface area of the product 13 in drying oven 4, to improve the efficiency of the drying of product 13.It is defeated
The U-shaped land occupation length convenient for reducing production line of distance for sending chain 41 to pass through drying oven 4, to improve the usable model of production line
It encloses.
As shown in Fig. 2 to Fig. 8, automatic flock blowing mechanism 5 includes blowing suede manipulator 51 to blow suede fixture for positioning product 13
Pair 52 and the automatic jet device 53 for blowing suede, the output end of automatic jet device 53 are conveyed towards suede fixture pair 52 is blown
The output end of chain 41 and blow between suede manipulator 51 be equipped with for product 13 circulate the second transport mechanism 7, blow suede manipulator 51
Product 13 in second transport mechanism 7 is clamped and is moved to the output end of automatic jet device 53, automatic jet device 53 it is defeated
Outlet is air nozzle 531.Automatic flock blowing mechanism 5 includes blowing suede case body 53 for separate working region, blows suede fixture pair 52 and wraps
Include the inner wall air blowing plate 521 that can be placed in inside product 13 and the outer wall air blowing plate 522 positioned at 521 side of inner wall air blowing plate.Inner wall
Air blowing plate 521 and outer wall air blowing plate 522 are square plate structure, and outer wall air blowing plate 522 is vertical around inner wall air blowing plate 521
Direction central axes are uniformly distributed and quantity at least two, inner wall air blowing plate 521 and outer wall air blowing plate 522 are both secured to blow suede case body 53
On, it is fixed for blowing the air nozzle 531 of suede, jet on inner wall air blowing plate 521 and outer wall air blowing plate 522 side close to each other
For the output end of mouth 531 towards suede manipulator 51 is blown, the input terminal of air nozzle 531, which is connected with, supplies stable admission line.
Air quality decline caused by blowing suede case body 53 for reducing arbitrarily flying upward because of villus.Inner wall air blowing plate 521 is logical
The villus inside product 13 can be blown clean by crossing air nozzle 531, and outer wall air blowing plate 522 can will be outside product 13 by air nozzle 531
The villus of wall is blown clean.Plane included angle between two neighboring outer wall air blowing plate 522 is obtuse angle, and wind-force can be concentrated to blow to product 13
Surface the villus blown afloat can also be blown afloat in order to improve the processing efficiency that product 13 blows suede to blowing on suede case body 53.
Automatic flock blowing mechanism 5 is equipped with the third for transporting finished product product 13 far from the side of the second transport mechanism 7 and transmits
Mechanism 8.The 4th transport mechanism 14 is equipped between automatic flocking mechanism 3 and carrier chain 41.Blow the production that suede manipulator 51 will be blown clean
Product 13 are placed in third transport mechanism 8, third transport mechanism 8 and the 4th transport mechanism 14, for placing a certain amount of process
Product 13.The drying oven feeding manipulator 17 for feeding, carrier chain are equipped between 4th transport mechanism 14 and carrier chain 41
41 and second are equipped with drying oven unloading manipulator 18 for discharging between transport mechanism 7, can be convenient for replacing manually being loaded and unloaded
Material process.
The output end of 7 the two of the first transport mechanism 1 and the second transport mechanism is respectively and fixedly provided with for limiting the advance of product 13
Postive stop baffle 9, postive stop baffle 9 are perpendicular for the feed direction of length direction and the first transport mechanism 1 or the second transport mechanism 7
Square plate.Both first transport mechanism 1 and the second transport mechanism 7 are symmetrically arranged with along the two sides of respective moving direction to be used for
Clamp the first straight line driving mechanism 10 of product 13.When product 13 is placed in the first transport mechanism 1 and the second transport mechanism 7
When, product 13 can move always along the direction of motion of the two, until the side of product 13 contradicts on postive stop baffle 9.Limit
Baffle 9 can prevent product 13 from sliding from the two, and first straight line driving mechanism 10 can be used for clamping positioning product 13.Product 13 is defeated
Direction can be ajusted by being sent at postive stop baffle 9, so that the treating selvedge of product 13 can be bonded postive stop baffle 9, close the first conveyer at this time
Structure 1 or the second transport mechanism 7 simultaneously start first straight line driving mechanism 10.
The bottom of transfer platform 6, the first transport mechanism 1 and the second transport mechanism 7 is equipped with for mobile pulley pair 12,
Can convenient for transfer platform 6, the first transport mechanism 1 and the second transport mechanism 7 transport and mobile product 13.
Product 13 after completion surface cleaning: being manually placed into the first transport mechanism 1 by the course of work and principle first,
Product 13 is transmitted in the working range of glue spraying manipulator 21 by the first transport mechanism 1；Then, glue spraying manipulator 21 is passed from first
It send and removes product 13 in mechanism 1, and upper glue process is carried out to product 13 by automatic spray gun 22, complete to produce to automatic spray gun 22
After product 13 glue, product 13 is clamped and is moved to and is placed on transfer platform 6 by glue spraying manipulator 21, then by transfer platform 6
Rotate 180 degree；
And then, flocking manipulator 32 removes product 13 from transfer platform 6, then extremely can be in electrostatic by the clamping of product 13
Suction suede is carried out by swinging in flocking pond 31；It completes after inhaling suede movement, flocking manipulator 32 passes through the dead angle position in product 13
Automatically plus suede rifle 34 carries out benefit suede；It completes after mending suede movement, the product 13 after inhaling suede is placed in the second biography by flocking manipulator 32
It send in mechanism 7；When the product 13 in the second transport mechanism 7 is delivered to tail end, infrared sensor transmits signals to miniature
Controller, then microcontroller is sent in feedback signal to the second transport mechanism 7,7 break-off of the second transport mechanism, automatically
Alarm can issue warning red automatically；
Then the product 13 in the second transport mechanism 7 is manually hung up into the hook 42 on carrier chain 41, or uses drying
Furnace feeding manipulator 17 hangs up product 13 on the hook 42 of carrier chain 41, and product 13 is transported in drying oven 4 by carrier chain 41
Until moisture is dried；And then, the tail end that product 13 removes from drying oven 4 and is located at carrier chain 41 has been dried；Work as carrier chain
When the product of drying 13 on 41 is accumulated to certain amount, the worker of a upper process comes to remove product 13 from carrier chain 41
And be placed in the second transport mechanism 7 or removed using drying oven unloading manipulator 18 by product 13, the second transport mechanism 7 will
In product 13 and transport to the working range for blowing suede manipulator 51, similarly, when product 13 is moved to the tail of the second transport mechanism 7
When end, the second transport mechanism 7 can break-off；
Then, it blows suede manipulator 51 product 13 is clamped and is moved to the output end of automatic jet device 52 and carry out blowing suede,
And product 13 is constantly swung, to guarantee without dead angle to blow clean product 13, so that the villus of 13 excess surface of product be blown
It falls；The product 13 after blowing suede is placed in the second transport mechanism 7 finally, blowing suede manipulator 51, similarly, product 13 is moved to
When the tail end of the second transport mechanism 7, the second transport mechanism 7 can break-off.The final automation flocking technique for realizing product 13
Procedure of processing.
Circuit control principle: automatic glue-spraying mechanism 2 further includes glue spraying control module 15, and glue spraying manipulator 21, first transmits
Mechanism 1 and automatic spray gun 22 with 15 communication connection of glue spraying control module；After product 13 reaches the first transport mechanism 1, the
One transport mechanism 1 sends enabling signal to glue spraying manipulator 21；Behind 21 product clamping 13 of glue spraying manipulator, glue spraying control module
15 send enabling signal to automatic spray gun 22.
Automatic flocking mechanism 3 further includes flocking control module 16, and flocking manipulator 32 and glue spraying manipulator 21 are and flocking
16 communication connection of control module, when glue spraying manipulator 21 is by the clamping of product 13 to flocking 32 side of manipulator, glue spraying manipulator 21
Arriving signal is sent to flocking control module 16, flocking control module 16 sends enabling signal to flocking manipulator 32, flocking machine
Tool hand 32 carries out product clamping 13 after receiving enabling signal.The circuit control of the present embodiment, which is all made of in industrial production, commonly to be set
Meter, such as: PLC etc. does not remake in this embodiment and excessively repeats.
This programme by cooperating between manipulator and transport mechanism, can be effectively reduced flocking production it is artificial at
This, moreover it is possible to it helps to mitigate the labor intensity of worker, and due to the stability of machine operation, so that the quality more high stable of processing
Reliably.Production efficiency after this programme installation can be promoted to 1000pcs/12 hours from original 400pcs/12 hour, can be substantially
Improve the production efficiency of 13 flocking of product in degree ground
When this programme needs replacing different products 13, can be driven by adjusting first straight line in automatic glue-spraying mechanism 2
It is positioned on the position of mechanism 10, the turntable supporting plate 25 on replacement automatic glue-spraying mechanism 2 and upper cover shield 27, the first intermediate station of adjustment
The operation such as position of first straight line driving mechanism 10 is different in order to adapt in the position of column and the automatic jet mechanism of adjustment
Product 13.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (10)
1. a kind of automatic flocking production line, which is characterized in that including automatic glue-spraying mechanism (2), the automatic flocking machine set gradually
Structure (3), drying oven (4) and automatic flock blowing mechanism (5)；
The automatic glue-spraying mechanism (2) includes glue spraying manipulator (21) and the glue spraying fixture pair for being used for positioning product (13)
(28), the movable end of glue spraying manipulator (21) is equipped with the automatic spray gun (22) for product (13) gluing；
The automatic flocking mechanism (3) includes the electrostatic spinning pond (31) and flocking manipulator for product (13) flocking
(32)；
The inside of the drying oven (4) is equipped with the carrier chain (41) for drying feeding；
The automatic flock blowing mechanism (5) include blow suede manipulator (51), for positioning product (13) blow suede fixture secondary (52) with
And the automatic jet device (53) for blowing suede, the output end of the automatic jet device (53) is secondary (52) towards suede fixture is blown,
The output end of the carrier chain (41) and blow between suede manipulator (51) be equipped with for product (13) circulation the second transport mechanism
(7), the product (13) on the second transport mechanism (7) is clamped and is moved to and blows in suede fixture pair by the suede manipulator (51) that blows
(52)。
2. a kind of automatic flocking production line according to claim 1, which is characterized in that the automatic glue-spraying mechanism is far from certainly
The side of dynamic flocking mechanism is equipped with the first transport mechanism (1) for transmitting material, and first transport mechanism (1) will be to be processed
Product (13) is transmitted to automatic glue-spraying mechanism (2).
3. a kind of automatic flocking production line according to claim 2, which is characterized in that first transport mechanism (11) with
The output end of both second transport mechanisms (7) is respectively and fixedly provided with the postive stop baffle (9) for limiting product (13) advance, and described first
Both transport mechanism (11) and the second transport mechanism (7) are symmetrically arranged with along the two sides of respective moving direction for clamping product
(13) first straight line driving mechanism (10).
4. a kind of automatic flocking production line according to claim 2, which is characterized in that the automatic glue-spraying mechanism (2) is also
Including glue spraying control module (15), the glue spraying manipulator (21), the first transport mechanism (1) and automatic spray gun (22) with spray
Adhesive control module (15) communication connection；After product (13) reach the first transport mechanism (1), the first transport mechanism (1) transmission is opened
Signal is moved to glue spraying manipulator (21)；Behind glue spraying manipulator (21) product clamping (13), glue spraying control module (15) transmission is opened
Signal is moved to automatic spray gun (22).
5. a kind of automatic flocking production line according to claim 1, which is characterized in that the automatic flocking mechanism (3) is also
Including flocking control module (16), the flocking manipulator (32) and glue spraying manipulator (21) are logical with flocking control module (16)
News connection, when product (13) are clamped other to flocking manipulator (32) by glue spraying manipulator (21), glue spraying manipulator (21) is sent
For arriving signal to flocking control module (16), flocking control module (16) sends enabling signal to flocking manipulator (32), flocking
Manipulator (32) carries out product clamping (13) after receiving enabling signal.
6. a kind of automatic flocking production line according to claim 1, which is characterized in that the glue spraying fixture secondary (28) includes
Fixing seat (24) and turntable supporting plate (25) for placing product (13), turntable supporting plate (25) are rotatablely connected along vertical direction
In on fixing seat (24), the top of the turntable supporting plate (25) is equipped with second straight line driving mechanism (26), second straight line driving machine
The movable end of structure (26) is fixed with the upper cover shield (27) that can be fitted with the non-glue spraying face of product (13).
7. a kind of automatic flocking production line according to claim 1, which is characterized in that the automatic glue-spraying mechanism (2) with
Transfer platform (6) are equipped between automatic flocking mechanism (3), it is described after the automatic spray gun (22) complete product (13) gluing
Product (13) are clamped and are moved to and be placed on transfer platform (6) by glue spraying manipulator (21), and the flocking manipulator (32) will
On transfer platform in product (13) clamping to electrostatic spinning pond (31) of (6).
8. a kind of automatic flocking production line according to claim 1, which is characterized in that the automatic flocking mechanism (3) is also
Including automatic plus suede rifle (34) for mending suede.
9. a kind of automatic flocking production line according to claim 1, which is characterized in that the suede fixture secondary (52) that blows includes
The internal inner wall air blowing plate (521) of product (13) can be placed in and be located at the outer wall air blowing plate of inner wall air blowing plate (521) side
(522), the automatic jet device (53) includes air nozzle (531), and air nozzle (531) is set to the inner wall air blowing plate
(521) and on outer wall air blowing plate (522) two sides close to each other.
10. a kind of automatic flocking production line according to claim 1, which is characterized in that the automatic flock blowing mechanism (5) is remote
Side from the second transport mechanism (7) is equipped with the third transport mechanism (8) for transporting finished product product (13), the automatic flocking
The 4th transport mechanism (14), the 4th transport mechanism (14) and carrier chain (41) are equipped between mechanism (3) and carrier chain (41)
Between be equipped with for feeding drying oven feeding manipulator (17), set between the carrier chain (41) and the second transport mechanism (7)
There is the drying oven unloading manipulator (18) for discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811544342.4A CN109550621B (en) | 2018-12-17 | 2018-12-17 | Automatic flocking production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811544342.4A CN109550621B (en) | 2018-12-17 | 2018-12-17 | Automatic flocking production line |
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| Publication Number | Publication Date |
|---|---|
| CN109550621A true CN109550621A (en) | 2019-04-02 |
| CN109550621B CN109550621B (en) | 2024-02-09 |
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ID=65870279
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811544342.4A Active CN109550621B (en) | 2018-12-17 | 2018-12-17 | Automatic flocking production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111604233A (en) * | 2020-06-10 | 2020-09-01 | 广东省建言智能系统有限公司 | Flocking system and method for colored flocked fabric |
| CN111822282A (en) * | 2020-07-24 | 2020-10-27 | 惠州法路源基因科技有限公司 | Sampling swab flocking equipment |
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| CN202463100U (en) * | 2012-01-17 | 2012-10-03 | 深圳市福和达电子设备有限公司 | Automatic liquid crystal module (LCM) system |
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| CN111604233A (en) * | 2020-06-10 | 2020-09-01 | 广东省建言智能系统有限公司 | Flocking system and method for colored flocked fabric |
| CN111822282A (en) * | 2020-07-24 | 2020-10-27 | 惠州法路源基因科技有限公司 | Sampling swab flocking equipment |
| CN111822282B (en) * | 2020-07-24 | 2021-07-20 | 惠州法路源基因科技有限公司 | Sampling swab flocking equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109550621B (en) | 2024-02-09 |
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