CN105191868A - Automatic organic material feeding equipment suitable for worm bioreactor - Google Patents
Automatic organic material feeding equipment suitable for worm bioreactor Download PDFInfo
- Publication number
- CN105191868A CN105191868A CN201510633048.0A CN201510633048A CN105191868A CN 105191868 A CN105191868 A CN 105191868A CN 201510633048 A CN201510633048 A CN 201510633048A CN 105191868 A CN105191868 A CN 105191868A
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- organic materials
- worm
- conveying worm
- plc
- bioreactor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
Abstract
The invention discloses an automatic organic material feeding equipment suitable for a worm bioreactor. The equipment mainly comprises a support, an organic material storage bin, a plurality of spiral conveyors, a sensor used for detecting margin of organic materials, a PLC, a touch screen, a distance detector, a walking motor, rolling wheels and the like. According to the equipment, the organic materials which are in the state of solid particles or semifluid can be quickly and quantitatively fed into a biological reaction tank according to the different material distributing technology requirements of various worm bioreactors, the mechanization and automation level of the feeding link of the worm bioreactor is greatly improved, and the labor requirements of the feeding link of the worm bioreactor are significantly reduced; meanwhile, the worm living environment is significantly optimized through accurate and quantitative material distributing and diverse material distributing modes, and the good guarantee is supplied for improving the conversion efficiency of the worm bioreactor.
Description
Technical field:
The present invention relates to one automatically to throw something and feed equipment, particularly relate to a kind of organic materials being applicable to Helminth Organisms reactor and automatically to throw something and feed equipment, can be that multiple Helminth Organisms reactor provides mechanization, operation is thrown something and fed in automation.
Background technology:
Along with improving constantly of farming, forestry, husbandary and fishing industrialization level, the supply of China's meat egg dish grain obtains extreme enrichment;
But meanwhile, the production of all kinds of organic substance product, consumption and post-processed result also in organic waste output and constantly rise and bring series of environmental problems, threaten resident healthy and ecotope is exerted heavy pressures on.According to statistics, China produces all kinds of fowl and animal excrement every year and surpasses 1,000,000,000 t; Produce all kinds of forestry processing waste 100,000,000 more than t; In addition, all kinds of organic waste of the annual Waste compost, processing of aquatic products discarded object, changing food waste, residual u fruits and vegetables etc. produced adds up to also more than 100,000,000 t.Organic waste incredible amount, is badly in need of minimizing, innoxious, resource.
Utilize worm (as housefly, yellow mealworm, Heisui River Mang, earthworm etc.) bio-conversion processes organic waste can be not only even and stable humic-like substance compound by discarded object substrate conversion, can also gather in the crops abundant polypide albumen, be solve organic waste to pollute and one of technical way of resource reutilization simultaneously.But also there is many bottlenecks in Helminth Organisms reactor at present in large-scale application process, wherein organic materials link of throwing something and feeding mostly is manual operation, the cloth time is long, workman's labor operations intensity is large, working environment is comparatively severe, is the bottleneck of restriction Helminth Organisms reactor large-scale promotion application.Pass through patent retrieval, although find that existing related invention people declares associated mechanical charging (feeding) equipment patent (CN204047650U, CN202848668U etc.) in the recent period, but its automaticity is not high, lack accurate control to fabric strength and distributing technique, be difficult to avoid occurring in actual use relying on experiential operating, the situation that fabric strength and technique can not be guaranteed.Therefore, development be applicable to Helminth Organisms reactor efficient, accurate organic materials automatically the equipment of throwing something and feeding seem especially urgent.
Summary of the invention:
The object of the invention is to for the deficiencies in the prior art, a kind of organic materials being applicable to Helminth Organisms reactor is provided automatically to throw something and feed equipment, with realize by PLC stylize control organic materials automatically throw something and feed, by the organic waste feed of solid or semifluid shape according to set distributing technique requirement, throw something and feed to Helminth Organisms reactor efficiently and accurately, improve throw something and feed material precision and the efficiency of Helminth Organisms reactor, reduce manpower demand, reduce working strength.
The technological means that technical solution problem of the present invention is taked is:
The organic materials being applicable to Helminth Organisms reactor is thrown something and fed equipment automatically, the organic materials bin comprising bearing and be fixed on bearing and some conveying worms be arranged side by side, conveying worm is arranged at below organic materials bin, some blanking holes are provided with bottom organic materials bin, each blanking hole is connected with the charging aperture of a conveying worm, the top, periphery of organic materials bin is evenly provided with 4 range finders for checkout equipment and surrounding obstacle spacing, organic materials bin inside bottom is provided with the sensor for detecting material surplus in storehouse, the movable motor that rest base is equipped with some rollers for mobile device and drives a wherein roller to rotate, organic materials bin sidewall is provided with control cabinet, control cabinet comprises touch-screen, PLC and A/D modular converter, sensor, 4 range finders for detecting material surplus in storehouse are connected with PLC through A/D modular converter respectively, and PLC is connected respectively with the motor of touch-screen, movable motor and conveying worm.
Described is generally pressure sensor or weight sensor for the sensor detecting material surplus in storehouse.
Described conveying worm discharge outlet can also be provided with distance between the material adjustment cap, this distance between the material adjustment cap is horn-like, and the discharging opening of osculum end and conveying worm is fixed, and big opening end circumferentially symmetry has upper and lower two holes, run through in holes and have bolt, bolt is screwed with nut.When needing the spacing adjusting discharging between each conveying worm, can distance between the material be regulated to adjust the flattening degree of cap big opening end by rotating nut, thus realize the adjustment to distance between the material.
Carry out organic materials when throwing something and feeding, PLC starts conveying worm motor and movable motor, according to the Power output requirement of user to conveying worm motor, movable motor, corresponding control conveying worm and movable motor, coordinate the relation that in stipulated time section, material is thrown something and fed between intensity and equipment gait of march; Thus complete the cloth operation of regulation pattern.
The achievable basic distributing mode of the present invention has three kinds: flush system, bar buttress formula and dot matrix.When flush system and bar buttress formula cloth, PLC controls lower equipment workflow as shown in Figure 6, by setting movable motor and conveying worm motor speed, and both control rotating speed ratio thus reach the object of control fabric strength.These two kinds of distributing modes working procedure when equipment runs is identical, but need during bar buttress shape cloth to install distance between the material adjustment cap (spacing adjustment cap adjustable distance can be set as between 0-20cm) additional in each compact spiral conveyer discharge outlet, flush system cloth is then without the need to installing distance between the material adjustment cap additional.During dot matrix cloth, after compact spiral conveyer discharge outlet installs the distance between the material adjustment cap of dimension additional according to dot matrix material pitch requirements, the workflow of equipment under PLC controls as shown in Figure 5, duration X and operating time Y is closed by setting movable motor rotating speed, conveying worm motor speed, conveying machine operation duration X and closedown duration Y (both durations form a work period), movable motor respectively, control apparatus for distributing static cloth within 0-X second, then static cloth again after a mobile segment distance; Program constantly repeats this process, thus completes dot matrix cloth.
In addition, for improving device intelligence degree further and further strengthening device safety in operation, integration of equipments organic materials pressure or gravity sensor and some range finders, the former is distributed in bottom organic materials bin, the latter is surrounded on outside organic materials bin; And the sensor signal can be obtained by PLC in time.During equipment automatic operation, PLC constantly can detect the sensor signal and Artificial Control button signal, once organic materials bin pressure or gravity sensor value of feedback are lower than setting value, or arbitrary range finder signal numerical value is connected lower than setting value or Artificial Control button, then PLC braking motor arrestment work immediately transfers Artificial Control pattern to.Realize equipment work safety, intelligence.
The invention has the beneficial effects as follows: the organic materials of the present invention automatically equipment of throwing something and feeding can realize the accurate control of fabric strength, cloth opportunity and travel distance according to user's setting, organic materials can be realized to throw something and feed the personalization of technique, variation, adapt to the requirement of most Helminth Organisms reactor distributing technique; In suitability for industrialized production, introduce this electromechanical equipment, significantly can reduce labor strength, significantly improve cloth efficiency, for raising Helminth Organisms reactor transformation efficiency and economic benefit provide necessary technology to support.The biological and ecological process field of municipal sludge, livestock and poultry farm ight soil, changing food waste Treatment stations/terminal the like waste can be widely used in.
Accompanying drawing illustrates:
Fig. 1 organic materials of the present invention is thrown something and fed the structural representation front view of equipment automatically;
Fig. 2 is the schematic side view of present device;
Fig. 3 is the schematic top plan view of present device;
The electrical control connection diagram of Fig. 4 present device;
Fig. 5 dot matrix cloth PLC programmed logic graph of a relation;
Fig. 6 tiles cloth and bar buttress shape cloth PLC programmed logic graph of a relation.
Embodiment:
Below in conjunction with accompanying drawing, the invention will be further described.
With reference to Fig. 1-4, organic materials of the present invention is thrown something and fed equipment automatically, the organic materials bin 1 comprising bearing 6 and be fixed on bearing 6 and some conveying worms 2, conveying worm 2 is arranged at below organic materials bin 1, organic materials bin 1 bottom can be designed to wedge shape, bottom is provided with some blanking holes 11, each blanking hole 11 is connected with the charging aperture 3 of a conveying worm 2, the top, periphery of organic materials bin 1 is evenly provided with 4 range finders 13 for checkout equipment and surrounding obstacle spacing, organic materials bin 1 inside bottom is provided with the sensor 10 for detecting material surplus in storehouse, this sensor can adopt pressure sensor or weight sensor, the movable motor 4 that rest base is equipped with some rollers 5 for mobile device and drives a wherein roller to rotate, movable motor can be connected with the rotating shaft of this roller by driving belt 7, to provide power to roller, organic materials bin 1 sidewall is provided with control cabinet 8, control cabinet 8 comprises touch-screen 9, PLC14 and A/D modular converter 15, for detecting the sensor 10 of material surplus in storehouse, 4 range finders 13 are connected with PLC14 through A/D modular converter 15 respectively, by the organic materials balance information of detection and surrounding obstacle distance information real-time transfer to PLC14, this equipment can also be provided with warning device, warning device is connected with PLC, PLC analyzes the information received, when reaching setting value, start warning device, the motor of movable motor 4 and conveying worm 2 is connected with PLC14 respectively, the frequency converter of the band RS-485 communication interface that movable motor, conveying worm all carry by its corresponding motor communicates with PLC, PLC controls the start and stop of corresponding motor according to the information received, touch-screen is connected by RS-232 interface with PLC, various parameter information is shown in real time, touch-screen can also be provided with Artificial Control button, when pressing this button, PLC stops the work of each motor, and equipment enters Artificial Control pattern by automatic control mode switching.
Distance between the material adjustment cap can also be provided with in the discharge outlet of each conveying worm, distance between the material adjustment cap is horn-like, and the discharging opening of osculum end and conveying worm is fixed, and big opening end circumferentially symmetry has upper and lower two holes, run through in holes and have bolt, bolt is screwed with nut.When needing the spacing adjusting discharging between each conveying worm, the distance between the material adjustment cap of different size or rotating nut can be selected to regulate the flattening degree of distance between the material adjustment cap big opening end, thus realize the adjustment to distance between the material.
Implement sample 1:
This example selects common house-fly grub bio-reactor (CN102487907B), and for the organic materials of changing food waste mixing straw of automatically throwing something and feeding, the present invention is described in detail.
Changing food waste in this enforcement sample and straw are all pulverized through cracker and mix, and moisture content is about 65-80%, and cloth requirement is: (1) dot matrix cloth; (2) the large pie of each bank body diametrically about 10cm, average thickness is about 3cm; (3) each stockpile all around spacing be about 5cm.
During cloth, first in organic materials bin, fill material and select the distance between the material of diameter 7cm to adjust cap.Then carry out cloth operation, as shown in Figure 5, concrete steps are as follows for its control logic:
(1) apparatus for distributing power supply is opened.
(2) set movable motor rotating speed, this example is 1500 revs/min
(3) set conveying worm motor speed, this example is 1000 revs/min
(4) set conveying worm motor monocycle operating time 3 seconds, close duration 5 seconds, sequential is closed afterwards for first working.
(5) set movable motor monocycle operating time 5 seconds, close duration 3 seconds, sequential is first close to work afterwards.
(6), after parameter confirms, equipment starts cloth work.
(7) PLC sends control signal, conveying worm motor continuous firing 3 seconds, and all compact spiral conveyers start discharging, and the time is 3 seconds.During conveying worm machine operation, movable motor is in closed condition.
After (8) 3 seconds, PLC sends control signal and closes conveying worm motor, and cloth temporarily stops; Start movable motor, equipment starts to travel forward simultaneously.
After (9) 5 seconds, PLC sends control signal and closes movable motor, and equipment brakes to inactive state and keeps 3 seconds; Start conveying worm motor simultaneously and start cloth, 3 seconds duration.
(10) circulation performs (7) ~ (9), completes the operation of dot matrix cloth;
In the equipment course of work, PLC needs constant detection organic materials pressure sensor, range sensor and Artificial Control button signal, once organic materials bin pressure sensor value of feedback is connected lower than setting value or Artificial Control button lower than setting value or arbitrary distance sensor signal numerical value, then PLC starts braking motor arrestment work transfers Artificial Control pattern to, guarantees equipment security of operation and reminds staff to dispose special circumstances in time.
Implement sample 2:
This example selects common house-fly grub bio-reactor (CN102487907B), to feed pigs excrement, elaborate the present invention for automatic switching.
This pig manure implemented in sample is semi-fluid condition, and moisture content is about 70-95%, and cloth requirement is: flush system cloth, average thickness is about 3cm.
During flush system cloth, without the need to distance between the material adjustment cap and electromotor is set to continuous firing pattern.As shown in Figure 6, concrete steps are as follows for its control logic:
(1) apparatus for distributing power supply is opened.
(2) set movable motor rotating speed, this example is 1200 revs/min
(3) set conveying worm motor speed, this example is 800 revs/min
(4) set conveying worm motor often to open.
(5) set movable motor often to open.
(6), after parameter confirms, equipment starts cloth work.
(7) PLC controls movable motor, conveying worm electric motor starting continuous firing, until cloth terminates.
Especially, in the equipment course of work, PLC constantly detects organic materials bin weight sensor signal, Artificial Control button signal and four distance sensor signal, once detect organic materials bin weight sensor value of feedback connect lower than setting value or Artificial Control button or arbitrary distance sensor signal numerical value lower than setting value, then PLC starts braking motor arrestment work and transfers Artificial Control pattern to.
Claims (5)
1. the organic materials being applicable to Helminth Organisms reactor is thrown something and fed equipment automatically, it is characterized in that, the organic materials bin (1) comprising bearing (6) and be fixed on bearing (6) and some conveying worms (2), conveying worm (2) is arranged at organic materials bin (1) below, organic materials bin (1) bottom is provided with some blanking holes (11), each blanking hole (11) is connected with the charging aperture (3) of a conveying worm (2), the top, periphery of organic materials bin (1) is evenly provided with 4 range finders (13) for checkout equipment and surrounding obstacle spacing, organic materials bin (1) inside bottom is provided with the sensor (10) for detecting material surplus in storehouse, the movable motor (4) that rest base is equipped with some rollers for mobile device (5) and drives a wherein roller to rotate, organic materials bin (1) sidewall is provided with control cabinet (8), control cabinet (8) comprises touch-screen (9), PLC (14) and A/D modular converter (15), sensor (10), 4 range finders (13) for detecting material surplus in storehouse are connected with PLC (14) through A/D modular converter (15) respectively, and PLC (14) is connected respectively with the motor of touch-screen (9), movable motor (4) and conveying worm (2).
2. the organic materials being applicable to Helminth Organisms reactor according to claim 1 is thrown something and fed equipment automatically, and it is characterized in that, described is pressure sensor or weight sensor for detecting the sensor (10) of material surplus in storehouse.
3. the organic materials being applicable to Helminth Organisms reactor according to claim 1 is thrown something and fed equipment automatically, it is characterized in that, described conveying worm discharge outlet is also provided with distance between the material adjustment cap (12), this distance between the material adjustment cap is horn-like, the discharging opening of osculum end and conveying worm is fixed, big opening end circumferentially symmetry has upper and lower two holes, runs through and has bolt, bolt is screwed with nut in holes.
4. the organic materials being applicable to Helminth Organisms reactor according to claim 1 is thrown something and fed equipment automatically, and it is characterized in that, described organic materials bin (1) bottom is wedge shape.
5. the organic materials being applicable to Helminth Organisms reactor according to claim 1 is thrown something and fed equipment automatically, it is characterized in that, described touch-screen is provided with Artificial Control button, when pressing this button, PLC controls to stop movable motor and conveying worm work, transfers Artificial Control pattern to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510633048.0A CN105191868A (en) | 2015-09-29 | 2015-09-29 | Automatic organic material feeding equipment suitable for worm bioreactor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510633048.0A CN105191868A (en) | 2015-09-29 | 2015-09-29 | Automatic organic material feeding equipment suitable for worm bioreactor |
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| CN105191868A true CN105191868A (en) | 2015-12-30 |
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| CN201510633048.0A Pending CN105191868A (en) | 2015-09-29 | 2015-09-29 | Automatic organic material feeding equipment suitable for worm bioreactor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410208A (en) * | 2016-05-24 | 2017-12-01 | 深圳华云生物科技有限公司 | A kind of kitchen garbage raising black soldier flies Full-automatic uniform cloth system and method |
| CN107667988A (en) * | 2017-11-21 | 2018-02-09 | 湖南卢氏环保科技有限公司 | With the system and control method of feces of livestock and poultry cultivation black soldier flies |
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| CN202697447U (en) * | 2012-08-22 | 2013-01-30 | 青岛平度市金巢机械有限责任公司 | Intelligent livestock and poultry feeding line with accurate metering and regular discharging functions |
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| CN203968912U (en) * | 2014-06-13 | 2014-12-03 | 丛新义 | A kind of rail mounted mechanical feed car |
| CN204047650U (en) * | 2014-07-31 | 2014-12-31 | 湖州宏泉生物科技有限公司 | A kind of charger for fly maggot large-scale cultivation |
| CN204499159U (en) * | 2015-01-25 | 2015-07-29 | 湖州宏泉生物科技有限公司 | Multilayer intermittent movement formula High water cut material fly maggot breeding equipment |
| CN205052550U (en) * | 2015-09-29 | 2016-03-02 | 浙江大学 | Automatic equipment of throwing something and feeding of organic materials suitable for worm bioreactor |
-
2015
- 2015-09-29 CN CN201510633048.0A patent/CN105191868A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040029262A1 (en) * | 2000-09-08 | 2004-02-12 | Walker Robert John | Organic material treatment apparatus, system and method |
| CN202697447U (en) * | 2012-08-22 | 2013-01-30 | 青岛平度市金巢机械有限责任公司 | Intelligent livestock and poultry feeding line with accurate metering and regular discharging functions |
| CN202848668U (en) * | 2012-09-29 | 2013-04-03 | 浙江明江环保科技有限公司 | Material distributing case |
| CN203968912U (en) * | 2014-06-13 | 2014-12-03 | 丛新义 | A kind of rail mounted mechanical feed car |
| CN204047650U (en) * | 2014-07-31 | 2014-12-31 | 湖州宏泉生物科技有限公司 | A kind of charger for fly maggot large-scale cultivation |
| CN204499159U (en) * | 2015-01-25 | 2015-07-29 | 湖州宏泉生物科技有限公司 | Multilayer intermittent movement formula High water cut material fly maggot breeding equipment |
| CN205052550U (en) * | 2015-09-29 | 2016-03-02 | 浙江大学 | Automatic equipment of throwing something and feeding of organic materials suitable for worm bioreactor |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410208A (en) * | 2016-05-24 | 2017-12-01 | 深圳华云生物科技有限公司 | A kind of kitchen garbage raising black soldier flies Full-automatic uniform cloth system and method |
| CN107410208B (en) * | 2016-05-24 | 2023-01-31 | 深圳市伟创力拓实业发展有限公司 | Full-automatic uniform distribution system and method for feeding hermetia illucens by using kitchen waste |
| CN107667988A (en) * | 2017-11-21 | 2018-02-09 | 湖南卢氏环保科技有限公司 | With the system and control method of feces of livestock and poultry cultivation black soldier flies |
| CN107667988B (en) * | 2017-11-21 | 2023-03-10 | 湖南卢氏环保科技有限公司 | System for breeding hermetia illucens by using livestock and poultry manure and control method |
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Application publication date: 20151230 |