CN105185573A - Fully automatic uniaxial-tension winding machine - Google Patents
Fully automatic uniaxial-tension winding machine Download PDFInfo
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- CN105185573A CN105185573A CN201510601712.3A CN201510601712A CN105185573A CN 105185573 A CN105185573 A CN 105185573A CN 201510601712 A CN201510601712 A CN 201510601712A CN 105185573 A CN105185573 A CN 105185573A
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Abstract
The invention discloses a full automatic uniaxial-tension winding machine. The fully automatic uniaxial-tension winding machine comprises a case, a left winding shaft, a right winding shaft, a demoulding screw rod, a core-pulling air cylinder, a demoulding servo motor, a trimming assembly, a winding driving assembly, a winding servo motor, a winding displacement screw rod assembly, a winding displacement servo motor, a servo tensioner, a coil drawing mechanism, a control system, a left umbrella part, a right umbrella part and a mold core. According to the full automatic uniaxial-tension winding machine, copper wires are suspended in the left umbrella part; the left winding shaft and the right winding shaft are closed together; the winding servo motor drives the winding driving assembly to further drive the left winding shaft and the right winding shaft to synchronously wind wires; the winding displacement screw rod assembly performs winding displacement left to right; after finishing the winding, the trimming assembly cuts the tail of the wires; the coiling speed, the winding displacement speed and the number of coiling turns of the coils can be fully and automatically controlled by the control system; a series of operations of up-wire, coiling, wire displacement, forming wires, trimming wires and the like can be fully and automatically finished, so that the winding machine is high in automation degree; based on the calculation that one finished coil includes four coiled layers and each coiled layer includes 12 turns, the hourly output of the winding machine can reach greater than 700 pcs; and the full automatic uniaxial-tension winding machine is low in cost.
Description
Technical field
The present invention relates to a kind of full-automatic uniaxial tension coil winding machine.
Background technology
Traditional coil winding sizing, mainly by manually reaching the standard grade, after utilizing coil die holder to reel, then unloads coil with staff, afterwards, it to be pressed into coil on model by staff again and to shape, and coil easily occurs loose in the process of sizing, its winding fixed effect is poor, and efficiency is low, and cost is high.Therefore, the deficiency of the problems referred to above is there is for conventional coil winding shaping technology, the applicant researches and develops one and copper cash is hung over left umbrella portion, left roll and right roll close up, coiling driven unit described in coiling driven by servomotor and then drive left roll and right roll synchronously to carry out coiling, displacement screw mandrel assembly carries out left and right winding displacement back and forth, after coiling completes, trimming assembly carries out trimming tail, it can the winding speed of Automatic Control coil by control system, winding displacement speed and windings, automatically complete and reach the standard grade, winding, winding displacement, shaping with sequence of operations such as trimmings, intelligence degree is high, the rotating speed of left roll and right roll is more than or equal to 4000rpm, coil is with every layer 12 circle, reel 4 layers and calculate, its hourly output reaches more than 700pcs, efficiency is high, winding, fixed effect is good, the full-automatic uniaxial tension coil winding machine of the one that cost is low really belongs to necessary.
Summary of the invention
The technical problem to be solved in the present invention is to provide one and copper cash is hung over left umbrella portion, left roll and right roll close up, coiling driven unit described in coiling driven by servomotor and then drive left roll and right roll synchronously to carry out coiling, displacement screw mandrel assembly carries out left and right winding displacement back and forth, after coiling completes, trimming assembly carries out trimming tail, it can the winding speed of Automatic Control coil by control system, winding displacement speed and windings, automatically complete and reach the standard grade, winding, winding displacement, shaping with sequence of operations such as trimmings, intelligence degree is high, the rotating speed of left roll and right roll is more than or equal to 4000rpm, coil is with every layer 12 circle, reel 4 layers and calculate, its hourly output reaches more than 700pcs, efficiency is high, winding, fixed effect is good, the full-automatic uniaxial tension coil winding machine that cost is low.The present invention is achieved through the following technical solutions:
A kind of full-automatic uniaxial tension coil winding machine, comprise cabinet, and the left roll be arranged on above cabinet left end, and the right roll be arranged on the right side of left roll, and the demoulding screw mandrel be arranged on the right side of right roll, and the cylinder of loosing core be arranged on the right side of demoulding screw mandrel, and the demoulding servomotor be arranged on the right side of cylinder of loosing core, and the trimming assembly be arranged on below left roll, and the coiling driven unit be arranged on below trimming assembly, and the coiling servomotor be arranged on the left of coiling driven unit, and the displacement screw mandrel assembly be arranged on above left roll, and the winding displacement servomotor be arranged on the left of displacement screw mandrel assembly, and be arranged on left roll servo tensioner below, and the coil drawing mechanism be arranged on before right roll, and be arranged on right roll control system below, the right-hand member of described left roll is provided with left umbrella portion, and the left end of described right roll is provided with right umbrella portion, and the right side in described right umbrella portion is provided with core rod.
As preferably, the direction of rotation of described left roll and right roll is for turning clockwise, and the rotating speed that described left roll and right roll turn clockwise is for being more than or equal to 4000rpm.
As preferably, the direction of rotation of described left roll and right roll also can be rotated counterclockwise, and the rotating speed that described left roll and right roll are rotated counterclockwise is for being more than or equal to 4000rpm.
As preferably, this full-automatic uniaxial tension coil winding machine output hourly reaches more than 700pcs.
The full-automatic uniaxial tension coil winding machine of one of the present invention, comprise cabinet, and the left roll be arranged on above cabinet left end, and the right roll be arranged on the right side of left roll, and the demoulding screw mandrel be arranged on the right side of right roll, and the cylinder of loosing core be arranged on the right side of demoulding screw mandrel, and the demoulding servomotor be arranged on the right side of cylinder of loosing core, and the trimming assembly be arranged on below left roll, and the coiling driven unit be arranged on below trimming assembly, and the coiling servomotor be arranged on the left of coiling driven unit, and the displacement screw mandrel assembly be arranged on above left roll, and the winding displacement servomotor be arranged on the left of displacement screw mandrel assembly, and be arranged on left roll servo tensioner below, and the coil drawing mechanism be arranged on before right roll, and be arranged on right roll control system below, the right-hand member of described left roll is provided with left umbrella portion, and the left end of described right roll is provided with right umbrella portion, and the right side in described right umbrella portion is provided with core rod.Copper cash is hung over left umbrella portion by the present invention, left roll and right roll close up, coiling driven unit described in coiling driven by servomotor and then drive left roll and right roll synchronously to carry out coiling, displacement screw mandrel assembly carries out left and right winding displacement back and forth, after coiling completes, trimming assembly carries out trimming tail, it can the winding speed of Automatic Control coil by control system, winding displacement speed and windings, automatically complete and reach the standard grade, winding, winding displacement, shaping with sequence of operations such as trimmings, intelligence degree is high, the rotating speed of left roll and right roll is more than or equal to 4000rpm, coil is with every layer 12 circle, reel 4 layers and calculate, its hourly output reaches more than 700pcs, efficiency is high, winding, fixed effect is good, compared with tradition, it need not manually be reached the standard grade, manually unload coil, manually coil is shaped, also coil die holder need not be utilized to reel, cost is low.
Accompanying drawing explanation
For ease of illustrating, the present invention is described in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the structural representation of a kind of full-automatic uniaxial tension coil winding machine of the present invention.
Fig. 2 is the coiling close-up schematic view of a kind of full-automatic uniaxial tension coil winding machine of the present invention.
Embodiment
In the present embodiment, as shown in Figure 1 to Figure 2, the full-automatic uniaxial tension coil winding machine of one of the present invention, comprise cabinet 1, and the left roll 2 be arranged on above cabinet 1 left end, and the right roll 3 be arranged on the right side of left roll 2, and the demoulding screw mandrel 31 be arranged on the right side of right roll 3, and the cylinder 32 of loosing core be arranged on the right side of demoulding screw mandrel 31, and the demoulding servomotor 33 be arranged on the right side of cylinder 32 of loosing core, and the trimming assembly 4 be arranged on below left roll 2, and the coiling driven unit 5 be arranged on below trimming assembly 4, and the coiling servomotor 51 be arranged on the left of coiling driven unit 5, and the displacement screw mandrel assembly 6 be arranged on above left roll 2, and the winding displacement servomotor 61 be arranged on the left of displacement screw mandrel assembly 6, and be arranged on left roll 2 servo tensioner 7 below, and the coil drawing mechanism 8 be arranged on before right roll 3, and be arranged on right roll 3 control system 9 below, the right-hand member of described left roll 2 is provided with left umbrella portion 21, and the left end of described right roll 3 is provided with right umbrella portion 31, and the right side in described right umbrella portion 31 is provided with core rod 32.
Wherein, the direction of rotation of described left roll 2 and right roll 3 is for turning clockwise, and the rotating speed that described left roll 2 and right roll 3 turn clockwise is for being more than or equal to 4000rpm.
Wherein, described left roll 2 also can be rotated counterclockwise with the direction of rotation of right roll 3, and the rotating speed that described left roll 2 and right roll 3 are rotated counterclockwise is for being more than or equal to 4000rpm.
Wherein, this full-automatic uniaxial tension coil winding machine output hourly reaches more than 700pcs.
The operating process of this full-automatic uniaxial tension coil winding machine is: first operating personnel open control system 9, control system 9 controls copper cash and automatically hangs over left umbrella portion 21, left roll 2 and right roll 3 synchronously close up, coiling servomotor 51 drives coiling driven unit 5 to move, and then drive left roll 2 and right roll 3 to carry out winding operation, displacement screw mandrel assembly 6 carries out left and right winding displacement back and forth under the driving of winding displacement servomotor 61, coil drawing mechanism 8 combines with servo tensioner 7 and to strain winding process and shape, after winding operation completes, trimming assembly 4 carries out trimming tail, finally, demoulding servomotor 33 drives cylinder 32 of loosing core to move, thus drive demoulding screw mandrel 31 automatically to unload coil manipulation to the coil after sizing.The present invention is by can the winding speed of control coil, winding displacement speed and windings by control system 9, its step sequence memory capacity number is: 99999, the wire range be suitable for is: 0.015mm ~ 0.3mm, the height of coiling is more than or equal to 25mm, the external diameter of coiling is: ￠ 1mm ~ ￠ 50mm, and the position of the arbitrarily angled setting lead-out wire of energy, intelligence degree is high, and operating flexibility is strong.
The full-automatic uniaxial tension coil winding machine of one of the present invention, comprise cabinet, and the left roll be arranged on above cabinet left end, and the right roll be arranged on the right side of left roll, and the demoulding screw mandrel be arranged on the right side of right roll, and the cylinder of loosing core be arranged on the right side of demoulding screw mandrel, and the demoulding servomotor be arranged on the right side of cylinder of loosing core, and the trimming assembly be arranged on below left roll, and the coiling driven unit be arranged on below trimming assembly, and the coiling servomotor be arranged on the left of coiling driven unit, and the displacement screw mandrel assembly be arranged on above left roll, and the winding displacement servomotor be arranged on the left of displacement screw mandrel assembly, and be arranged on left roll servo tensioner below, and the coil drawing mechanism be arranged on before right roll, and be arranged on right roll control system below, the right-hand member of described left roll is provided with left umbrella portion, and the left end of described right roll is provided with right umbrella portion, and the right side in described right umbrella portion is provided with core rod.Copper cash is hung over left umbrella portion by the present invention, left roll and right roll close up, coiling driven unit described in coiling driven by servomotor and then drive left roll and right roll synchronously to carry out coiling, displacement screw mandrel assembly carries out left and right winding displacement back and forth, after coiling completes, trimming assembly carries out trimming tail, it can the winding speed of Automatic Control coil by control system, winding displacement speed and windings, automatically complete and reach the standard grade, winding, winding displacement, shaping with sequence of operations such as trimmings, intelligence degree is high, the rotating speed of left roll and right roll is more than or equal to 4000rpm, coil is with every layer 12 circle, reel 4 layers and calculate, its hourly output reaches more than 700pcs, efficiency is high, winding, fixed effect is good, compared with tradition, it need not manually be reached the standard grade, manually unload coil, manually coil is shaped, also coil die holder need not be utilized to reel, cost is low.
Above-described embodiment, just an example of the present invention, be not for limiting enforcement of the present invention and interest field, all technical schemes identical or equivalent with content described in the claims in the present invention, all should be included in scope.
Claims (4)
1. a full-automatic uniaxial tension coil winding machine, it is characterized in that: comprise cabinet, and the left roll be arranged on above cabinet left end, and the right roll be arranged on the right side of left roll, and the demoulding screw mandrel be arranged on the right side of right roll, and the cylinder of loosing core be arranged on the right side of demoulding screw mandrel, and the demoulding servomotor be arranged on the right side of cylinder of loosing core, and the trimming assembly be arranged on below left roll, and the coiling driven unit be arranged on below trimming assembly, and the coiling servomotor be arranged on the left of coiling driven unit, and the displacement screw mandrel assembly be arranged on above left roll, and the winding displacement servomotor be arranged on the left of displacement screw mandrel assembly, and be arranged on left roll servo tensioner below, and the coil drawing mechanism be arranged on before right roll, and be arranged on right roll control system below, the right-hand member of described left roll is provided with left umbrella portion, and the left end of described right roll is provided with right umbrella portion, and the right side in described right umbrella portion is provided with core rod.
2. the full-automatic uniaxial tension coil winding machine of one according to claim 1, it is characterized in that: the direction of rotation of described left roll and right roll is for turning clockwise, and the rotating speed that described left roll and right roll turn clockwise is for being more than or equal to 4000rpm.
3. the full-automatic uniaxial tension coil winding machine of one according to claim 2, is characterized in that: the direction of rotation of described left roll and right roll also can be rotated counterclockwise; The rotating speed that described left roll and right roll are rotated counterclockwise is for being more than or equal to 4000rpm.
4. the full-automatic uniaxial tension coil winding machine of one according to claim 1, is characterized in that: this full-automatic uniaxial tension coil winding machine output hourly reaches more than 700pcs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510601712.3A CN105185573A (en) | 2015-09-21 | 2015-09-21 | Fully automatic uniaxial-tension winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510601712.3A CN105185573A (en) | 2015-09-21 | 2015-09-21 | Fully automatic uniaxial-tension winding machine |
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| CN105185573A true CN105185573A (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510601712.3A Pending CN105185573A (en) | 2015-09-21 | 2015-09-21 | Fully automatic uniaxial-tension winding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106961192A (en) * | 2016-01-11 | 2017-07-18 | 埃森纳赫精密电机(苏州)有限公司 | A kind of apparatus for spooling thread-like products for servomotor |
| CN116153657A (en) * | 2023-04-23 | 2023-05-23 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
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| CN1564284A (en) * | 2003-07-22 | 2005-01-12 | 程筱军 | Coil winder |
| CN101847507A (en) * | 2010-04-28 | 2010-09-29 | 珠海恒阳科技有限公司 | Full-automatic coiling machine |
| JP2012146890A (en) * | 2011-01-14 | 2012-08-02 | Nittoku Eng Co Ltd | Coil winding device, and coil winding method |
| CN202633038U (en) * | 2012-05-23 | 2012-12-26 | 深圳博美柯自动化设备有限公司 | Full-automatic double-end hollow coil winding machine |
| CN103943353A (en) * | 2013-01-22 | 2014-07-23 | 上海华银电器有限公司 | Full-automatic thermosetting wire winding machine |
| CN104240937A (en) * | 2014-09-05 | 2014-12-24 | 深圳市有钢机电设备有限公司 | Wire winding machine and wire winding method |
| CN204991456U (en) * | 2015-09-21 | 2016-01-20 | 东莞市东迪自动化设备有限公司 | Full -automatic uniaxial extension coiling machine |
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2015
- 2015-09-21 CN CN201510601712.3A patent/CN105185573A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1564284A (en) * | 2003-07-22 | 2005-01-12 | 程筱军 | Coil winder |
| CN101847507A (en) * | 2010-04-28 | 2010-09-29 | 珠海恒阳科技有限公司 | Full-automatic coiling machine |
| JP2012146890A (en) * | 2011-01-14 | 2012-08-02 | Nittoku Eng Co Ltd | Coil winding device, and coil winding method |
| CN202633038U (en) * | 2012-05-23 | 2012-12-26 | 深圳博美柯自动化设备有限公司 | Full-automatic double-end hollow coil winding machine |
| CN103943353A (en) * | 2013-01-22 | 2014-07-23 | 上海华银电器有限公司 | Full-automatic thermosetting wire winding machine |
| CN104240937A (en) * | 2014-09-05 | 2014-12-24 | 深圳市有钢机电设备有限公司 | Wire winding machine and wire winding method |
| CN204991456U (en) * | 2015-09-21 | 2016-01-20 | 东莞市东迪自动化设备有限公司 | Full -automatic uniaxial extension coiling machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106961192A (en) * | 2016-01-11 | 2017-07-18 | 埃森纳赫精密电机(苏州)有限公司 | A kind of apparatus for spooling thread-like products for servomotor |
| CN116153657A (en) * | 2023-04-23 | 2023-05-23 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
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Application publication date: 20151223 |
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| RJ01 | Rejection of invention patent application after publication |