CN105177886B - Automatic coating device of glass fiber yarn - Google Patents
Automatic coating device of glass fiber yarn Download PDFInfo
- Publication number
- CN105177886B CN105177886B CN201510448174.9A CN201510448174A CN105177886B CN 105177886 B CN105177886 B CN 105177886B CN 201510448174 A CN201510448174 A CN 201510448174A CN 105177886 B CN105177886 B CN 105177886B
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- cylinder
- coating
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- 239000011248 coating agent Substances 0.000 title claims abstract description 98
- 238000000576 coating method Methods 0.000 title claims abstract description 98
- 239000003365 glass fiber Substances 0.000 title claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 21
- 238000003756 stirring Methods 0.000 claims description 32
- 239000007788 liquid Substances 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 13
- 239000000523 sample Substances 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims description 9
- 238000005485 electric heating Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010422 painting Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000001802 infusion Methods 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 230000009021 linear effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012681 fiber drawing Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- 239000011028 pyrite Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- -1 thus Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
- D06B23/042—Perforated supports
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention provides an automatic coating device of glass fiber yarns. The technical problems that no devices for coating glass fiber yarns exist in the prior art, coating is carried out by workers and thus the production efficiency is low are solved. The automatic coating device comprises a rack, a creel is disposed at one side of the rack while a winding device is disposed at the other side of the rack, a yarn passing device is arranged between the creel and the rack, a painting storage groove is arranged on the rack, an upper roller and a lower roller which are parallel with each other are arranged in a rotatable manner on the rack, the lower roller is disposed inside the painting storage groove and is connected with a power mechanism which can drive the lower roller to rotate, the upper roller is connected with an adjusting mechanism which can adjust a gap between the upper roller and the lower roller, a lifting positioning mechanism which can drive the painting storage groove to go up and down is arranged at a lower part of the painting storage groove, and a drying device is arranged between the winding device and the painting storage groove. And the automatic coating device has the advantages of high coating efficiency.
Description
Technical field
The invention belongs to field of mechanical technique, is related to a kind of automatic coating device, particularly a kind of glass fiber yarn
Automatic coating device.
Background technology
Glass fibre is a kind of Inorganic Non-metallic Materials of excellent performance, with not firing, high temperature resistant, electric insulation, stretching it is strong
The premium properties such as degree is high, chemical stability is good so as to become preferable reinforcing material, thus, glass fibre is widely answered
For fields such as traffic, transport, building, environmental protection, oil, chemical industry, electrical equipment, electronics, machinery, Aeronautics and Astronautics, nuclear energy, weapons.For
The performance of yarn is improved, generally from yarn fabric made by high-performance fiber as the enhancing structure for meeting material, wherein glass
Glass fiber yarn with the advantage because more being applied.
Jing is retrieved, and such as Chinese patent literature discloses a kind of production technology of alkali-free glass fibre yarn【Application number:
201310541418.9;Notification number:CN 103601365A】.The production technology of this alkali-free glass fibre yarn, it is characterised in that
Including 1) bushing, bushing aperture is φ 1.65mm, hole count is 320 holes;2) fiber drawing furnace is installed;3) multilamellar wire drawing deployment line;4) hold in the palm
Beam type is cooled down, longitudinal water flowing cooler, including joist frame, joist seat and water-cooled cooling tube;5) plate atomizers are leaked, in bushing
An aerosol apparatus are placed in ultimate fibre covering of the fan area between single filament oiling equipment, and to ultimate fibre water smoke is sprayed;6) belt monofilament oiling
Device, graphite buncher, wire drawing single fiber needed to be coated with glass fibre sizing agent special before a branch of precursor is assembled, and
Belt baster is by bypassing the adhesive tape for being immersed in rotation in immersion slot, by one layer of wetting agent of coated glass fiber, and by stone
Black buncher assembles all ultimate fibres a branch of;7) spiral copper wire strand oscillator, the copper wire material used employing diameter 4mm's of strand oscillator
Pyrite;8) soft cylinder handpiece drawing machine, the high accuracy single-head wire drawer wound using 2028 type uniformly linears, its headstock wire drawing linear velocity
3090m/min, 1300 turns/min of winding displacement rotating speed, full cylinder package amount 4kg, adjust the headstock revolution frequency of wire drawing machine converter, former
Linear density change from outside to inside is can be controlled between 4Tex, suitable with tank furnace B level thread densities;9) twisting machine is using positive
Formula glass fiber twisting machine, to glass fibre 28 ± 4 sth. made by twisting/m is twisted to, and is spun into milk ampuliform EC8-47.5 × 1Z alkali-free glass fibres
Yarn.
Although the production technology disclosed in the patent can reduce production cost, improve product quality, the production work
The device of coating is not carried out to glass fiber yarn in skill, is needed manually to its coating, low production efficiency, therefore, design one
The automatic coating device for planting glass fiber yarn is necessary.
The content of the invention
The purpose of the present invention is there are the problems referred to above for existing technology, it is proposed that a kind of glass fiber yarn it is automatic
Coating apparatus, the characteristics of the automatic coating device has recoating efficiency high.
The purpose of the present invention can be realized by following technical proposal:A kind of automatic coating device of glass fiber yarn,
Including frame, it is characterised in that frame side is provided with creel, frame opposite side is provided with coiler device, described yarn
Some mounting rods for installing spool are fixed with frame, described creel and one can drive it close or away from the shifting of frame
Motivation structure is connected, and wire passing device is provided between creel and frame, coating storage tank is provided with frame, in frame
Upper roller that is can rotating and being parallel to each other and lower roller are provided with, lower roller is arranged in coating storage tank, lower roller and
Its actuating unit for rotating can be driven to be connected, the governor motion phase that upper roller can adjust its gap between lower roller with
Connection, coating storage tank bottom is provided with one can drive the elevation positioning structure of its oscilaltion, coiler device and coating to deposit
Drying unit is provided between groove.
The operation principle of the present invention is as follows:The position of creel is regulated by travel mechanism, is regulated by governor motion
Gap length between upper roller and lower roller, by elevation positioning structure the amount that yarn is coated is regulated, and spool is fixed
On the mounting rod of creel, Yarn homogeneous are separated by wire passing device, drive lower roller to rotate by actuating unit, lower roll
Cylinder drives upper roller to rotate, with the rotation of lower roller, by the coating material in coating storage tank on yarn, by drying dress
Put drying yarn, collected on the yarn dried by coiler device, recoating efficiency is high.
Described coiler device includes winding motor, coiling roller and mounting bracket, and described coiling roller is by axially
Mode that is fixed and circumferentially rotating is arranged in mounting bracket, and mounting bracket is fixed in frame, and winding motor is by being driven knot
Structure drives coiling roller.
When needing to collect yarn, the output shaft rotation of winding motor is controlled, the output shaft of winding motor is by transmission
Structure drives coiling roller to rotate, and with the rotation of coiling roller, is capable of achieving the collection operation of yarn.
The drive mechanism includes decelerator, driving gear and driven gear, the input of decelerator and winding motor
Output shaft is connected by shaft coupling, and driving gear is fixed on the outfan of decelerator, and driven gear is fixed on coiling roller
On.
When needing to be collected yarn, the output shaft rotation of winding motor is controlled, the output shaft of winding motor drives
The input of decelerator is rotated, and the outfan of decelerator drives driving gear to rotate, and driving gear drives driven gear to rotate, from
Moving gear drives coiling roller to rotate, with the rotation of coiling roller, so as to be capable of achieving the collection operation of yarn, collection efficiency
It is high.
Described travel mechanism includes mobile cylinder, horizontal guide rail one and horizontal guide rail two, and horizontal guide rail one and level are led
Slide plate is provided between rail two, creel is fixed on slide plate, piston rod and the slide plate of mobile cylinder are fixedly connected with.
When needing to adjust the position of creel, the piston rod for controlling mobile cylinder moves back and forth, the piston rod of mobile cylinder
Slide plate is driven to move back and forth, slide plate drives creel to move back and forth, it is easy to adjust so as to be capable of achieving the regulation operation of creel.
Described wire passing device included line plate, and described crossing offers several cable-through holes on line plate, described crosses line
Be provided with rubber ring in hole, described line plate bottom of crossing is provided with Mobile base, Mobile base bottom is provided with roller, Mobile base and
Cross and be connected by stretching structure between line plate.
Using above structure, when yarn passes through cable-through hole, filament damage can be prevented by rubber ring, protective action is good.
Described stretching structure includes big hollow bar and little hollow bar, and described big hollow bar lower end is fixed on Mobile base
On, little hollow bar is located in big hollow bar, and little hollow bar upper end is mutually fixed with line plate is crossed, between little hollow bar and big hollow bar
Mutually positioned by alignment pin.
When needing to adjust the height of line plate, alignment pin is removed, little hollow bar is inserted into into the position needed for big hollow bar
Put, positioned both by alignment pin, so as to realize that it adjusts operation, adjust quick, convenient.
Alternatively situation, the stretching structure includes vertical cylinder, and the cylinder body of vertical cylinder is fixed on Mobile base
On, the piston rod of vertical cylinder straight up, with line plate is crossed mutually fix by the piston rod end of vertical cylinder.
When needing to adjust the height of line plate, the piston rod for controlling vertical cylinder is moved up and down, the piston of vertical cylinder
Bar drove line plate to move up and down, so as to be capable of achieving the regulation operation of line plate.
Described drying unit includes the first drying mechanism and the second drying mechanism.
The first described drying mechanism includes upper baking oven and lower baking oven, and upper baking oven and lower baking oven are arranged in frame, on
There is gap, upper baking oven bottom has some pores, some electric heating tubes are provided with upper baking oven between baking oven and lower baking oven, under
Baking oven top has several apertures;Second drying mechanism includes upper air outlet box and lower air outlet box, and described upper air outlet box is with
Air outlet box is arranged in frame, has gap between upper air outlet box and lower air outlet box, and upper air-out lower box part has air-out pore,
Fan is provided with upper air outlet box, the air outlet of fan is down-set, lower air-out upper box part has air-out aperture, lower air-out
Lower blower fan is provided with case, the air outlet of lower blower fan sets up.
Using above structure, first drying can be carried out to the coating yarn that painting is wiped by electric heating tube, by fan
Secondary drying, good drying effect are carried out to it with lower blower fan.
The upper roller middle part wears and is fixed with an installation axle, and the two ends of installation axle are respectively arranged with bearing one and axle
Two are held, bearing block one and bearing block two are respectively arranged with outside bearing one and bearing two, described governor motion includes cylinder one, gas
Cylinder two, guide rail one and guide rail two, described guide rail one is fixed in frame, and slide block one, bearing block one are provided with guide rail one
It is fixed at the top of slide block one by connecting rod one, the cylinder body of cylinder one is fixed in frame, and the piston rod of cylinder one is vertical
Upwards, the piston rod upper end of cylinder one is fixedly connected with the lower end of slide block one;Described guide rail two is fixed in frame, and guide rail two
It is parallel to each other with guide rail one, slide block two is provided with guide rail two, bearing block two is fixed on the upper of slide block two by connecting rod two
At portion, the cylinder body of cylinder two is fixed in frame, the piston rod of cylinder two straight up, the piston rod upper end of cylinder two and slide block
Two lower end is fixedly connected with.
When the gap length of adjusting upper roll cylinder and lower roller is needed, the piston rod for controlling cylinder one is moved up and down, cylinder
One piston rod band movable slider one is moved up and down along guide rail one, and slide block one drives connecting rod one to move up and down, the band of connecting rod one
Moving axis bearing one is moved up and down, and bearing block one drives one end of installation axle to move up and down, meanwhile, control on the piston rod of cylinder two
Lower movement, the piston rod band movable slider two of cylinder two is moved up and down along guide rail two, and slide block two drives connecting rod two to move up and down,
Connecting rod two drives bearing block two to move up and down, and bearing block two drives the other end of installation axle to move up and down, in installation axle drive
Roller is moved up and down, and so as to be capable of achieving it operation is adjusted.
Liquid level sensor, the high-order probe distance coating storage tank of liquid level sensor are provided with described coating storage tank
Upper end 1-3cm, the low level probe of liquid level sensor, apart from 1-3cm, is further fixed on applying with the bottom land of coating storage tank in frame
Material storing barrel, is fixed with PLC outside coating storing barrel, coating storing barrel is by delivery pipe and coating storage tank phase
Connection, is provided with delivery pump in delivery pipe, and described delivery pump and liquid level sensor is connected with PLC
Connect;Stirring structure is additionally provided with coating storing barrel.
Using above structure, when the low level probe of liquid level sensor detects the signal, signal transmission may be programmed to PLC
Controller, PLC control delivery pump is started working, and the coating in coating storing barrel is passed through delivery pipe by delivery pump
In being transported to coating storing barrel, when the high-order probe of liquid level sensor detects the signal, by signal transmission PLC programmable controls are given
Device processed, PLC control delivery pump quits work, and so as to complete fluid infusion work, fluid infusion is easily and fast.
The stirring structure includes stirring motor, and stirring motor is fixed on coating storing barrel, the output shaft of stirring motor
Straight down, and output shaft lower end is fixed with the shaft that can be extend in coating storing barrel, some stirring is fixed with shaft
Mix blade.
When needing to stir the coating in coating storing barrel, the output shaft rotation of stirring motor is controlled, stirring motor
Output shaft drives shaft to rotate, and shaft drives stirring vane to rotate, and uniform so as to be stirred for, stirring is convenient.
Described elevation positioning structure includes lifting positioning guide rail one, lifting positioning guide rail two and lifting positioning cylinder, rises
Positioning guide rail two is parallel is fixed in frame for drop positioning guide rail one and lifting, in lifting positioning guide rail one and lifts positioning guide rail two
Between be provided with lifting positioning slide plate, above-mentioned coating storage tank bottom be fixed on lifting positioning slide plate on, lift positioning cylinder
Piston rod straight up and with lifting positioning slide plate bottom mutually fix.
When the amount for needing regulation yarn to coat, the piston rod of control lifting positioning cylinder is moved up and down, lifting positioning
The piston rod of cylinder drives lifting positioning slide plate to move up and down, and lifting positioning slide plate drives coating storage tank to move up and down, and makes down
Roller is in suitable position, so as to regulate the amount of coating, smears precisely.
The actuating unit includes power motor, driven pulley, drivewheel and chain, and power motor is fixed in frame, main
Driving wheel is fixed on the output shaft of power motor, and driven pulley is fixed on lower roller, and chain is set in outside drivewheel and driven pulley.
When needing to rotate lower roller, the output shaft rotation of power motor is controlled, the output shaft of power motor drives master
Wheel rotation, drivewheel drives driven pulley to rotate, and driven pulley drives lower roller to rotate, so as to rotate can lower roller.
Compared with prior art, the automatic coating device of this glass fiber yarn has advantages below:
1st, the present invention can be automatically applied to coating on glass fibre sand line by lower roller, and it is dried twice
It is dry, to be collected by coiling roller, recoating efficiency is high.
2nd, rubber ring is provided with cable-through hole, using the structure, when yarn passes through cable-through hole, can be prevented by rubber ring
Only filament damage, protective action is good.
3rd, first drying can be carried out to the coating yarn that painting is wiped by electric heating tube, by fan and lower blower fan to it
Carry out secondary drying, good drying effect.
4th, shaft is driven to rotate by the output shaft of stirring motor, shaft drives stirring vane to rotate, and is stirred for
Uniformly, stir convenient.
5th, the amount of coating in coating storing barrel is detected by liquid level sensor, by the signal transmission PLC PLC technologies is given
Device, PLC control delivery pump, so as to complete fluid infusion work, fluid infusion is convenient.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the dimensional structure diagram that part is removed in the present invention.
Fig. 3 is the dimensional structure diagram of stretching structure in the present invention.
Fig. 4 is the planar structure schematic diagram of governor motion in the present invention.
Fig. 5 is the planar structure schematic diagram of drive mechanism in the present invention.
Fig. 6 is the planar structure schematic diagram of actuating unit in the present invention.
Fig. 7 is the complete section structural representation of the first drying mechanism in the present invention.
Fig. 8 is the complete section structural representation of the second drying mechanism in the present invention.
Fig. 9 is the planar structure schematic diagram of elevation positioning structure in the present invention.
Figure 10 is the complete section structural representation that the present invention removes part.
In figure, 1, frame;2nd, mobile cylinder;3rd, slide plate;4th, lower roller;5th, lower baking oven;5a, aperture;6th, lower air outlet box;
6a, air-out aperture;7th, mounting bracket;8th, coiling roller;9th, upper air outlet box;9a, air-out pore;10th, upper baking oven;10a, pore;
11st, upper roller;12nd, line plate is crossed;12a, cable-through hole;13rd, rubber ring;14th, creel;15th, horizontal guide rail one;16th, mounting rod;17、
Horizontal guide rail two;18th, big hollow bar;18a, adjustment hole two;19th, alignment pin;20th, little hollow bar;20a, adjustment hole one;21st, move
Dynamic seat;22nd, roller;23rd, cylinder one;24th, slide block one;25th, guide rail one;26th, bearing block one;27th, installation axle;28th, bearing block two;
29th, guide rail two;30th, slide block two;31st, cylinder two;32nd, winding motor;33rd, decelerator;34th, driving gear;35th, driven gear;
36th, power motor;37th, drivewheel;38th, chain;39th, driven pulley;40th, electric heating tube;41st, lower blower fan;42nd, fan;43rd, liquid
Level sensor;43a, low level probe;43b, high-order probe;44th, lifting positioning slide plate;45th, positioning guide rail one is lifted;46th, lift
Positioning guide rail two;47th, coating storage tank;48th, positioning cylinder is lifted;49th, delivery pipe;50th, delivery pump;51st, PLC PLC technologies
Device;52nd, stirring vane;53rd, shaft;54th, stirring motor;55th, coating storing barrel.
Specific embodiment
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
As shown in figure 1, the automatic coating device of this glass fiber yarn, including frame 1, the side of frame 1 is provided with yarn
Frame 14, in the opposite side of frame 1 coiler device is provided with, and some mounting rods 16 for installing spool are fixed with creel 14,
In the present embodiment, the quantity of mounting rod 16 is 50;Creel 14 and one can drive it close or away from the moving machine of frame 1
Structure is connected, and between creel 14 and frame 1 wire passing device is provided with, and coating storage tank 47 is provided with frame 1, in frame
Upper roller 11 that is can rotating and being parallel to each other and lower roller 4 are provided with 1, lower roller 4 is arranged in coating storage tank 47, under
Roller 4 can drive its actuating unit for rotating to be connected with one, and upper roller 11 and can adjust it with the gap between lower roller 4
Governor motion be connected, the bottom of coating storage tank 47 is provided with one and can drive the elevation positioning structure of its oscilaltion, winding
Drying unit is provided between device and coating storage tank 47.
As shown in Figure 1, shown in Figure 5, coiler device includes winding motor 32, coiling roller 8 and mounting bracket 7, and coiling roller 8 leads to
The mode crossed axial restraint and circumferentially rotate is arranged in mounting bracket 7, and mounting bracket 7 is fixed in frame 1, mounting bracket 7
It is fixed in frame 1 by way of welding;Winding motor 32 is fixed in mounting bracket 7, and winding motor 32 is by being driven knot
Structure drives coiling roller 8.
As shown in Figure 1, shown in Figure 5, drive mechanism includes decelerator 33, driving gear 34 and driven gear 35, decelerator 33
Input is connected with the output shaft of winding motor 32 by shaft coupling, and driving gear 34 is fixed on the outfan of decelerator 33
On, driving gear 34 is fixed on the outfan of decelerator 33 by bonded mode;Driven gear 35 is fixed on winding roller
On cylinder 8, driven gear 35 is fixed on coiling roller 8 by bonded mode.
As shown in Figure 1 and Figure 2, travel mechanism includes mobile cylinder 2, horizontal guide rail 1 and horizontal guide rail 2 17, and level is led
Rail 1 and horizontal guide rail 2 17 are fixed in frame 1, and mobile cylinder 2 is fixed in frame 1;Horizontal guide rail 1 and level are led
Slide plate 3 is provided between rail 2 17, creel 14 is fixed on slide plate 3, and the mode that creel 14 is bolted is fixed on slide plate 3
On;The piston rod of mobile cylinder 2 is fixedly connected with slide plate 3, the mode that the piston rod of mobile cylinder 2 is bolted and slide plate 3
It is fixedly connected with.
As shown in Figure 1, Figure 3, wire passing device included line plate 12, crosses on line plate 12 and offers several cable-through holes 12a,
In the present embodiment, the quantity of cable-through hole 12a is 100;Rubber ring 13 is provided with cable-through hole 12a, rubber ring 13 adopts city
The existing product that can have been bought on field, using the structure, when yarn passes through cable-through hole 12a, by rubber ring 13 yarn can be prevented
Line loss is hindered, and protective action is good;Cross the bottom of line plate 12 and be provided with Mobile base 21, the bottom of Mobile base 21 is provided with roller 22, by rolling
Wheel 22 can facilitate it to move;It is connected by stretching structure between Mobile base 21 and mistake line plate 12.
As shown in Figure 1, Figure 3, stretching structure includes big hollow bar 18 and little hollow bar 20, and the lower end of big hollow bar 18 is fixed on
On Mobile base 21, the lower end of big hollow bar 18 is fixed on Mobile base 21 by way of welding;Little hollow bar 20 is located in greatly
In hollow bar 18, the upper end of little hollow bar 20 is mutually fixed with line plate 12 is crossed, and the upper end of little hollow bar 20 is by way of welding and mistake
Line plate 12 is mutually fixed;Mutually positioned by alignment pin 19 between little hollow bar 20 and big hollow bar 18, if having on little hollow bar 20
The dry 20a of adjustment hole one, has several adjustment holes two 18a on big hollow bar 18, by alignment pin 19 penetrate the 18a of adjustment hole two and
In the 20a of adjustment hole one, little hollow bar 20 can be fixed in big hollow bar 18, in the present embodiment, the 20a of adjustment hole one and regulation
The number of the 18a of hole two is six.
According to practical situation, it would however also be possible to employ this kind of embodiment, i.e.,:Stretching structure includes vertical cylinder, vertical cylinder
Cylinder body be fixed on Mobile base 21, the mode that the cylinder body of vertical cylinder is bolted is fixed on Mobile base 21;Vertically
The piston rod of cylinder straight up, with line plate 12 is crossed mutually fix, the tailpiece of the piston rod of vertical cylinder by the piston rod end of vertical cylinder
The mode that portion is bolted mutually is fixed with line plate 12 is crossed.
As shown in Fig. 1, Fig. 7, Fig. 8, drying unit includes the first drying mechanism and the second drying mechanism;First drying mechanism
Including upper baking oven 10 and lower baking oven 5, upper baking oven 10 and lower baking oven 5 are arranged in frame 1, and upper baking oven 10 and lower baking oven 5 are distinguished
It is fixed in frame 1 by way of welding;There is gap, if the bottom of upper baking oven 10 has between upper baking oven 10 and lower baking oven 5
Dry pore 10a, in the present embodiment, the quantity of pore 10a is 20;Some electric heating tubes 40 are provided with upper baking oven 10,
The quantity of electric heating tube 40 is five;The lower top of baking oven 5 has several apertures 5a, in the present embodiment, the quantity of aperture 5a
For 20;Second drying mechanism includes upper air outlet box 9 and lower air outlet box 6, and upper air outlet box 9 and lower air outlet box 6 are arranged at machine
On frame 1, upper air outlet box 9 and lower air outlet box 6 are fixed in frame 1 respectively by way of welding;Upper air outlet box 9 and lower air outlet box
There is gap, the bottom of upper air outlet box 9 has air-out pore 9a, and upper air outlet box 9 is interior to be provided with fan 42, fan 42 between 6
Using the existing product that can have been bought on market;The air outlet of fan 42 is down-set, and the lower top of air outlet box 6 has air-out little
Lower blower fan 41 is provided with hole 6a, lower air outlet box 6, lower blower fan 41 is using the existing product that can have been bought on market;Lower blower fan 41
Air outlet set up.
As Figure 1 and Figure 4, the middle part of upper roller 11 wears and is fixed with an installation axle 27, the two ends difference of installation axle 27
Bearing one and bearing two are provided with, bearing block 1 and bearing block 2 28 are respectively arranged with outside bearing one and bearing two, adjust machine
Structure includes cylinder 1, cylinder 2 31, guide rail 1 and guide rail 2 29, and guide rail 1 is fixed in frame 1, and guide rail 1 passes through
Bolted mode is fixed in frame 1;Slide block 1 is provided with guide rail 1, slide block 1 can be along guide rail 1
Move back and forth;Bearing block 1 is fixed at the top of slide block 1 by connecting rod one, and the cylinder body of cylinder 1 is fixed on machine
On frame 1, the mode that the cylinder body of cylinder 1 is bolted is fixed in frame 1;The piston rod of cylinder 1 straight up,
The piston rod upper end of cylinder 1 is fixedly connected with the lower end of slide block 1, the mode that the piston rod of cylinder 1 is bolted
It is fixedly connected with slide block 1;Guide rail 2 29 is fixed in frame 1, and the mode that guide rail 2 29 is bolted is fixed on frame 1
On;And guide rail 2 29 is parallel to each other with guide rail 1, slide block 2 30 is provided with guide rail 2 29, slide block 2 30 can be along guide rail
2 29 move back and forth;Bearing block 2 28 is fixed at the top of slide block 2 30 by connecting rod two, and the cylinder body of cylinder 2 31 is fixed
In frame 1, the mode that the cylinder body of cylinder 2 31 is bolted is fixed in frame 1;The piston rod of cylinder 2 31 is vertical
Upwards, the piston rod upper end of cylinder 2 31 is fixedly connected with the lower end of slide block 2 30, and the piston rod of cylinder 2 31 is bolted
Mode be fixedly connected with slide block 2 30.
As shown in Fig. 1, Fig. 9, Figure 10, liquid level sensor 43 is provided with coating storage tank 47, liquid level sensor 43 is adopted
The liquid level controller that can have been bought on market;The high-order probe 43b of liquid level sensor 43 is apart from the upper end 1- of coating storage tank 47
3cm, in the present embodiment, the high-order probe 43b of liquid level sensor 43 is apart from the upper end 2cm of coating storage tank 47;Liquid level sensor
43 low level probe 43a is with the bottom land of coating storage tank 47 apart from 1-3cm, in the present embodiment, the low level of liquid level sensor 43
The bottom land of probe 43a and coating storage tank 47 is apart from 2cm;Coating storing barrel 55 is further fixed in frame 1, is led in frame 1
Cross bolted mode and be fixed with coating storing barrel 55;PLC 51, PLC is fixed with outside coating storing barrel 55
Using the existing product that can have been bought on market, its program need not be updated Programmable Logic Controller 51;Coating storing barrel 55
It is connected with coating storage tank 47 by delivery pipe 49, delivery pump 50 is provided with delivery pipe 49, delivery pump 50 and liquid level is passed
Sensor 43 is connected with PLC 51;Stirring structure is additionally provided with coating storing barrel 55.
As shown in Figure 10, stirring structure includes stirring motor 54, and stirring motor 54 is fixed on coating storing barrel 55, stirs
The mode that motor 54 is bolted is fixed on coating storing barrel 55;The output shaft of stirring motor 54 is straight down, and defeated
Shaft lower end is fixed with the shaft 53 that can be extend in coating storing barrel 55, and the output shaft of stirring motor 54 is by bonded
Mode is mutually fixed with shaft 53;Some stirring vanes 52 are fixed with shaft 53, on shaft 53 by way of welding
Stirring vane 52 is fixed with, the quantity of stirring vane 52 is four.
As shown in Fig. 1, Fig. 9, elevation positioning structure includes lifting positioning guide rail 1, lifting positioning guide rail 2 46 and lifting
Positioning guide rail 2 46 is parallel is fixed in frame 1 for positioning cylinder 48, lifting positioning guide rail 1 and lifting, lifting positioning guide rail one
45 modes being bolted with lifting positioning guide rail 2 46 are fixed in frame 1;In lifting positioning guide rail 1 and lifting
Lifting positioning slide plate 44 is provided between positioning guide rail 2 46, the bottom of coating storage tank 47 is fixed on lifting positioning slide plate 44,
Coating storage tank 47 is fixed on lifting positioning slide plate 44 by way of welding;Lifting positioning cylinder 48 piston rod vertically to
Above and with the bottom of lifting positioning slide plate 44 mutually fix, lift mode and liter that the piston rod of positioning cylinder 48 is bolted
Drop positioning slide plate 44 is mutually fixed.
As shown in fig. 6, actuating unit includes power motor 36, driven pulley 39, drivewheel 37 and chain 38, power motor 36
It is fixed in frame 1, the mode that power motor 36 is bolted is fixed in frame 1;Drivewheel 37 is fixed on power current
On the output shaft of machine 36, drivewheel 37 is fixed on the output shaft of power motor 36 by bonded mode;Driven pulley 39 is consolidated
It is scheduled on lower roller 4, driven pulley 39 is fixed on lower roller 4 by bonded mode;Chain 38 is set in the He of drivewheel 37
Outside driven pulley 39.
The operation principle of the present invention is as follows:The piston rod of control mobile cylinder 2 drives slide plate 3 to move back and forth, and slide plate 3 drives
Creel 14 moves back and forth, and creel 14 is adjusted to into suitable position;When needing to adjust the position of line plate 12, alignment pin is removed
19, little hollow bar 20 is inserted into into the desired position of big hollow bar 18, both are positioned by alignment pin 19, by line plate 12
Adjust suitable height;The piston rod band movable slider 1 of control cylinder 1 is moved up and down along guide rail 1, slide block 1
Connecting rod one is driven to move up and down, connecting rod one drives bearing block 1 to move up and down, and bearing block 1 drives installation axle 27
One end moves up and down, meanwhile, the piston rod band movable slider 2 30 for controlling cylinder 2 31 is moved up and down along guide rail 2 29, slide block two
30 drive connecting rods two are moved up and down, and connecting rod two drives bearing block 2 28 to move up and down, and bearing block 2 28 drives installation axle 27
The other end move up and down, installation axle 27 drive upper roller 11 move up and down, by between upper roller 11 and lower roller 4 gap adjust
Save suitable size;The piston rod of control lifting positioning cylinder 48 drives lifting positioning slide plate 44 to move up and down, lifting positioning
Slide plate 44 drives coating storage tank 47 to move up and down, and yarn is coated and is adjusted to suitable amount;Spool is fixed on into creel 14
Mounting rod 16 on, separate Yarn homogeneous by cable-through hole 12a, control power motor 36 output shaft drive drivewheel 37
Rotate, drivewheel 37 drives driven pulley 39 to rotate, driven pulley 39 drives lower roller 4 to rotate, and lower roller 4 drives 11 turns of upper roller
It is dynamic, with the rotation of lower roller 4, by the coating material in coating storage tank 47 on yarn, smeared for 40 pairs by electric heating tube
Good coating yarn carries out first drying, and secondary drying is carried out to it by fan 42 and lower blower fan 41;Control winding motor
32 output shaft drives the input of decelerator 33 to rotate, and the outfan of decelerator 33 drives driving gear 34 to rotate, driving tooth
Wheel 34 drives driven gear 35 to rotate, and driven gear 35 drives coiling roller 8 to rotate, and with the rotation of coiling roller 8, will dry
Good yarn is gathered, so as to complete its coating operation.
Specific embodiment described herein is only explanation for example spiritual to the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications to described specific embodiment or supplement or replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Claims (10)
1. a kind of automatic coating device of glass fiber yarn, including frame, it is characterised in that frame side is provided with yarn
Frame, in frame opposite side coiler device is provided with, and some mounting rods for installing spool are fixed with described creel, described
Creel with one can drive its near or be connected away from the travel mechanism of frame, line was provided between creel and frame
Device, is provided with coating storage tank in frame, and upper roller that is can rotating and being parallel to each other and lower roll are provided with frame
Cylinder, lower roller is arranged in coating storage tank, and lower roller can drive its actuating unit for rotating to be connected with one, upper roller and
The governor motion that its gap between lower roller can be adjusted is connected, and coating storage tank bottom is provided with one can drive its upper and lower
The elevation positioning structure of lifting, between coiler device and coating storage tank drying unit is provided with.
2. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that described coiler device
Including winding motor, coiling roller and mounting bracket, described coiling roller is set axial restraint and by way of circumferentially rotating
Put in mounting bracket, mounting bracket is fixed in frame, winding motor drives coiling roller by drive mechanism.
3. the automatic coating device of glass fiber yarn according to claim 2, it is characterised in that the drive mechanism bag
Decelerator, driving gear and driven gear are included, the input of decelerator is connected with the output shaft of winding motor by shaft coupling,
Driving gear is fixed on the outfan of decelerator, and driven gear is fixed on coiling roller.
4. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that described travel mechanism
Including mobile cylinder, horizontal guide rail one and horizontal guide rail two, slide plate, creel are provided between horizontal guide rail one and horizontal guide rail two
It is fixed on slide plate, piston rod and the slide plate of mobile cylinder are fixedly connected with.
5. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that described wire passing device
Including line plate, described mistake on line plate offers several cable-through holes, rubber ring is provided with described cable-through hole, described
The line plate bottom crossed be provided with Mobile base, Mobile base bottom is provided with roller, Mobile base and crosses between line plate and passes through stretching structure
It is connected;Described stretching structure includes big hollow bar and little hollow bar, and described big hollow bar lower end is fixed on Mobile base,
Little hollow bar is located in big hollow bar, and little hollow bar upper end is mutually fixed with line plate is crossed, and is led between little hollow bar and big hollow bar
Cross alignment pin mutually to position.
6. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that described drying unit
Including the first drying mechanism and the second drying mechanism;The first described drying mechanism includes upper baking oven and lower baking oven, upper baking oven and
Lower baking oven is arranged in frame, has gap between upper baking oven and lower baking oven, and upper baking oven bottom has some pores, upper baking oven
Some electric heating tubes are inside provided with, lower baking oven top has several apertures;Second drying mechanism includes that upper air outlet box goes out with
Bellows, described upper air outlet box and lower air outlet box is arranged in frame, has gap between upper air outlet box and lower air outlet box, on
Air-out lower box part has air-out pore, and fan is provided with upper air outlet box, and the air outlet of fan is down-set, lower air outlet box
Top has air-out aperture, and lower blower fan is provided with lower air outlet box, and the air outlet of lower blower fan sets up.
7. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that the upper roller middle part
An installation axle is worn and is fixed with, the two ends of installation axle are respectively arranged with bearing one and bearing two, outside bearing one and bearing two
Bearing block one and bearing block two are respectively arranged with, described governor motion includes cylinder one, cylinder two, guide rail one and guide rail two,
Described guide rail one is fixed in frame, and slide block one is provided with guide rail one, and bearing block one is fixed on cunning by connecting rod one
At the top of block one, the cylinder body of cylinder one is fixed in frame, the piston rod of cylinder one straight up, on the piston rod of cylinder one
End is fixedly connected with the lower end of slide block one;Described guide rail two is fixed in frame, and guide rail two is parallel to each other with guide rail one, is leading
Slide block two is provided with rail two, bearing block two is fixed at the top of slide block two by connecting rod two, and the cylinder body of cylinder two is fixed
In frame, straight up, piston rod upper end and the lower end of slide block two of cylinder two are fixedly connected with the piston rod of cylinder two.
8. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that described coating storage
It is provided with liquid level sensor in groove, the high-order probe distance coating storage tank upper end 1-3cm of liquid level sensor, liquid level sensor
The bottom land of low level probe and coating storage tank is further fixed on coating storing barrel apart from 1-3cm in frame, solid outside coating storing barrel
Surely there is PLC, coating storing barrel is connected by delivery pipe with coating storage tank, is provided with delivery pipe defeated
Pump, described delivery pump and liquid level sensor is sent to be connected with PLC;It is additionally provided with coating storing barrel and stirs
Mix structure;The stirring structure includes stirring motor, and stirring motor is fixed on coating storing barrel, and the output shaft of stirring motor is erected
It is straight downward, and output shaft lower end is fixed with the shaft that can be extend in coating storing barrel, and some stirrings are fixed with shaft
Blade.
9. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that described lifting positioning
Structure includes lifting positioning guide rail one, lifting positioning guide rail two and lifting positioning cylinder, lifting positioning guide rail one and lifting positioning
Guide rail two is parallel to be fixed in frame, lifting positioning is provided between lifting positioning guide rail one and lifting positioning guide rail two and is slided
Plate, above-mentioned coating storage tank bottom be fixed on lifting positioning slide plate on, lift positioning cylinder piston rod straight up and with
The bottom of lifting positioning slide plate is mutually fixed.
10. the automatic coating device of glass fiber yarn according to claim 1, it is characterised in that the actuating unit
Including power motor, driven pulley, drivewheel and chain, power motor is fixed in frame, and drivewheel is fixed on power motor
On output shaft, driven pulley is fixed on lower roller, and chain is set in outside drivewheel and driven pulley.
Priority Applications (2)
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CN201510448174.9A CN105177886B (en) | 2015-07-27 | 2015-07-27 | Automatic coating device of glass fiber yarn |
CN201610654471.3A CN106120204B (en) | 2015-07-27 | 2015-07-27 | Drive the glass fiber yarn coating apparatus of force mechanisms |
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CN201510448174.9A CN105177886B (en) | 2015-07-27 | 2015-07-27 | Automatic coating device of glass fiber yarn |
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CN105177886B true CN105177886B (en) | 2017-05-03 |
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CN201510448174.9A Active CN105177886B (en) | 2015-07-27 | 2015-07-27 | Automatic coating device of glass fiber yarn |
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CN106120204A (en) * | 2015-07-27 | 2016-11-16 | 海宁杰特玻纤布业有限公司 | The glass fiber yarn coating apparatus of drive mechanism |
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KR101473813B1 (en) * | 2013-07-15 | 2014-12-17 | 주식회사 지오스에어로젤 | Injection system for functional solution for textile and method for manufacturing textile using thereof |
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CN203429427U (en) * | 2013-08-14 | 2014-02-12 | 谌小玲 | Fabric production line provided with lifting sizing agent tank |
CN203683813U (en) * | 2013-12-10 | 2014-07-02 | 东华大学 | System for preparing prepreg yarn by powder coating method |
CN104058601B (en) * | 2014-06-20 | 2017-01-25 | 安徽省宁国天成电工有限公司 | Glass fiber gluing machine |
CN104611809A (en) * | 2015-02-13 | 2015-05-13 | 佛山市三水三强塑胶有限公司 | Anti-twisting type sectional warping machine |
CN104652061A (en) * | 2015-03-09 | 2015-05-27 | 湖州凯恩涂层有限公司 | Automatic coating slurry circulating system |
CN106120204B (en) * | 2015-07-27 | 2018-03-20 | 海宁杰特玻纤布业有限公司 | Drive the glass fiber yarn coating apparatus of force mechanisms |
CN204753095U (en) * | 2015-07-27 | 2015-11-11 | 海宁杰特玻纤布业有限公司 | Automatic coating equipment of glass fiber yarn line |
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2015
- 2015-07-27 CN CN201610654471.3A patent/CN106120204B/en active Active
- 2015-07-27 CN CN201510448174.9A patent/CN105177886B/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106120204A (en) * | 2015-07-27 | 2016-11-16 | 海宁杰特玻纤布业有限公司 | The glass fiber yarn coating apparatus of drive mechanism |
CN106120204B (en) * | 2015-07-27 | 2018-03-20 | 海宁杰特玻纤布业有限公司 | Drive the glass fiber yarn coating apparatus of force mechanisms |
Also Published As
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CN106120204A (en) | 2016-11-16 |
CN105177886A (en) | 2015-12-23 |
CN106120204B (en) | 2018-03-20 |
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Address after: 314407 No. 16, Huajin Road, zhouwangmiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Jiete New Material Co.,Ltd. Address before: 314407 No. 16, Huajin Road, zhouwangmiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee before: HAINING JIETE FIBERGLASS FABRIC CO.,LTD. |