CN201390884Y - Novel air flow dyeing machine - Google Patents
Novel air flow dyeing machine Download PDFInfo
- Publication number
- CN201390884Y CN201390884Y CN200920115629U CN200920115629U CN201390884Y CN 201390884 Y CN201390884 Y CN 201390884Y CN 200920115629 U CN200920115629 U CN 200920115629U CN 200920115629 U CN200920115629 U CN 200920115629U CN 201390884 Y CN201390884 Y CN 201390884Y
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- fabric
- high pressure
- dyeing machine
- nozzle
- pressure blower
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The utility model provides a novel air flow dyeing machine, which comprises a main cylinder body, a variable-frequency high pressure blower and a nozzle atomizing system, wherein an outlet on one end of the variable-frequency high pressure blower is communicated with a high pressure air inlet in the nozzle atomizing system, two ends of the nozzle atomizing system are a fabric inlet and a fabric outlet, and the fabric inlet and the fabric outlet are respectively communicated with the main cylinder body. A dye liquor cutting nozzle, an energy converting nozzle and a cloth lifting roller are arranged in the nozzle atomizing system, an inlet on the other end of the high pressure blower is communicated with an air filter screen inside the main cylinder body, and the variable-frequency high pressure blower is connected with a variable-frequency motor. The utility model adopts a specific variable-frequency high pressure blower, which can reduce the electric quantity of the air flow dyeing machine, thereby saving energy sources, reducing pollution and promoting environment protection.
Description
Technical field
The utility model relates to airflow dyeing machine.
Background technology
The industry of China's dyeing at present institute generally dyeing installation of use mainly is a liquid-flow dyeing machine.Defective such as it has that energy consumption height, blowdown are big, the fast low and business economic of cloth is of poor benefits.At first invented airflow dyeing machine in 1979 by German engineer the earliest, water saving, joint vapour, to save auxiliary agent fairly obvious, and liquid-flow dyeing machine has short liquor ratio, high efficiency, and outstanding Color relatively.Nineteen eighty-three this project teacher gives German THEN company with this technology transfer, and German THEN company has carried out research, development and popularization to this.After German THEN, German THIES (this) company, Spain ATYC company, Italian LAIP companies such as (Lehners) develops in succession and promotes.Development both at home and abroad at present and the two-tube air-flow dyeing power of fan that uses mostly are 45KW, and power is higher relatively, relatively power consumption concerning the client, and increased the transformer fitted capacity, improved the cable cost that buys power.
Summary of the invention
Technical problem to be solved in the utility model provide a kind of can according to the weight of fabric adjust air quantity and power lower the new type of airflow dyeing machine, for this reason, the utility model is by the following technical solutions: it comprises Master cylinder body, frequency conversion high pressure blower and nozzle atomization system, and one of described frequency conversion high pressure blower brings out mouthful with high pressure admission mouth in the nozzle atomization system and communicates; The two ends of nozzle atomization system are fabric import and fabric outlet, and this fabric import and fabric outlet communicate with Master cylinder body respectively; Be provided with the dye liquor cutting nozzles in the nozzle atomization system, the power conversion nozzle with carry cloth rewinder roll, the other end import of described high pressure blower communicates with the airstrainer of being located at Master cylinder body inside, described frequency conversion high pressure blower is connected with adjustable frequency motor.
By above technical scheme, the utility model adopts special frequency conversion high pressure blower, can reduce the electric weight of airflow dyeing machine, thereby energy savings, reduces and pollute, and promotes environmental protection.
Description of drawings
Fig. 1 is a principle schematic of the present utility model.
Fig. 2 sees overall structure schematic diagram of the present utility model for angle from the side.
Fig. 3 is for to see overall structure schematic diagram of the present utility model from positive angle.
Fig. 4 is for to see overall structure schematic diagram of the present utility model from depression angle.
Fig. 5 is the structural representation of the utility model nozzle atomization system.
Fig. 6 is the structural representation of Fig. 5 from depression angle.
Fig. 7 is the structural representation of the utility model blower fan part.
Fig. 8 is the sectional view of Fig. 7.
Fig. 9 is the structural representation of the utility model Blower Housing.
Figure 10 is the side view of Fig. 9.
Figure 11 is the structural representation of the utility model draught fan impeller.
Figure 12 is the side view of Figure 11.
The specific embodiment
With reference to accompanying drawing 1,2,3,4.The utility model comprises Master cylinder body 1, frequency conversion high pressure blower 3 and nozzle atomization system 2, and one of described high pressure blower 3 brings out mouthfuls 33 and communicates with high pressure admission mouth 35 in the nozzle atomization system; The two ends of nozzle atomization system 2 are fabric import 21 and fabric outlet 22, and this fabric import 21 and fabric outlet 22 communicate with Master cylinder body 1 respectively; Be provided with dye liquor cutting nozzles and power conversion nozzle 8 in the nozzle atomization system 2 and carry cloth rewinder roll 7, also be provided with dye liquor import 23 on the described nozzle atomization system.The other end import 34 of frequency conversion high pressure blower communicates with airstrainer in being located at Master cylinder body 1.
Frequency conversion high pressure blower 3 links to each other with adjustable frequency motor 35, and adjustable frequency motor 35 links to each other with intelligent-type constant-power control driver.
Described nozzle atomization system fabric outlet 22 belows are provided with controls device 4, this below of controlling device 4 is provided with cloth storage trough 5, cloth storage trough 5 other ends communicate with fabric import 21 in the nozzle atomization system, nozzle atomization system 2, control device 4 and cloth storage trough 5 and form the closed circuit that can move in interior circulation for fabric.
When the utility model uses, at first frequency conversion high pressure blower 3 operations, produce enough strong negative pressure by the power conversion nozzle, fabric 10 is drawn in the nozzle atomization system 2, and then the booster action through the independent cloth-guiding wheel device of controlling in the nozzle atomization system arrives power conversion nozzle 8 down, controls in device 4 and the cloth storage trough 5.The high velocity air that high pressure blower produces is from the power conversion nozzle 8 of high pressure admission mouth 21 injection nozzle atomization system, in nozzle atomization system, inject dye liquor by pipeline 84 and dye liquor inlet simultaneously, dye liquor is provided very strong driving force, through the dye liquor cutting nozzles dye liquor is cut into millimeter level drop by circulating pump 16, and millimeter level drop meets with high velocity air space in nozzle atomization system and mixes, smashes, meets in power conversion nozzle 8 and mix the vaporific fine droplets of formation and sprays to fabric.There is enough frictional force to promote to impel fabric to move between a large amount of air-flows and the fabric, impels dyestuff to quicken to be penetrated into fibrous inside simultaneously, reach high efficiency, low power consuming, low bath raio, oligosaprobic environment protection type dye purpose.The aerodynamic force that frequency-conversion high-speed air blast 3 is produced guarantees the fabric stability operation, and can set different air quantity to guarantee good cloth cover effect at different fabrics.
The utility model with replacements such as high velocity airs, and is finished dyestuff to dying process on the fabric with the water that drives the fabric operation in the traditional liquid stream jet dyeing machine simultaneously.In whole dyeing course, water only makes as the solvent of dyestuff and the wetting agent of fabric.Therefore required bath raio is very low, and the reduction of bath raio means steam consumption, water consumption, and dyestuff and auxiliary agent consumption and blowdown all significantly reduce.
With reference to accompanying drawing 7～12.Frequency-conversion high-speed blower fan of the present utility model is by volute 61, and parts such as impeller 62, mechanical seal 63, bearing 64, bearing housing belt pulley 65, protective cover 66 are formed.
Frequency conversion high pressure blower of the present utility model is for what design and develop especially according to the purposes of this blower fan and operation parameter, and it is the most important and crucial part of the utility model, and blast, the flow of continuous operations had strict demand.The medium of blower fan work is not air entirely, and its medium comprises air, steam and the mixture of the dye liquor that atomized, is certain Acidity of Aikalinity, and medium is in high pressure conditions, requires acidproof, alkaline-resisting, high pressure resistant.Be under the special state, require blower fan to guarantee that enough wind speed and blast are arranged, this just requires fan blade that very big rotating speed and enough radiuses are arranged.And radius is too big, and it is huge that the volume of blower fan can seem; Too little, then require the rotating speed of blower fan very high, all parameters need overall balance; By repeatedly practising, the utility model is determined can obtain reasonable effect when the blade of impeller is each 16 blade of twin-stage, and air quantity is big, and wind-force is strong, and what can drive 600 gram/m locates to dye the normal high-speed cruising of thing.
Contain water in the blower fan medium, just need shaft bearing that special air-proof condition is arranged, the dye liquor that just can seal water, the steam of certain pressure and atomize.Also require corrosion-resistant, also to have certain measure to reduce to cause the hot-tempered sound of the inner gas explosion that produces of blower fan because of blower fan rotates at a high speed, so mechanical seal is another key technology.Mechanical sealing system mainly partly is made up of air seal and air supply system.Bearing not only will bear warp-wise load, but also bears because the axial load that inlet outlet pressure differential forms.For this reason, hot charge practice is adopted in bearing assembling of the present utility model, with oil or bearing heater bearing is heated to about 100 ℃ when being assembled in situ, after bearing holder (housing, cover) is contained in axle to go up the dress back fastening with locknut at once, and whether gapped with the clearance gauge measurement bearing and the shaft shoulder, treating needs further locking after the bearing cooling.
Uneven impeller is one of main vibration source of fan vibration, uneven impeller will produce centrifugal force when rotated, this centrifugal force is a vector, its value is proportional to eccentric throw, eccentric mass and tarnsition velocity square, even if the small eccentric mass M under less eccentric distance e situation, when the rotating speed W of axle was higher, it is also very big that it produces centrifugal intertia force F; So when the utility model assembling draught fan impeller, belt pulley, require balance quality to 6.3 grade usually, maximum eccentricity allows 0.0406MM.
In the aerodynamic force circulatory system of the present utility model, the density of gas is along with the variation of temperature and cylinder pressure is also taking place to change; Gas mass flow also changes, cause the linear velocity of fabric also to change immediately, uniformity and level-dyeing property when guaranteeing textile dyeing or other processed operations, must guarantee the fabric threads constant airspeed as far as possible, thereby come the output frequency of control of conversion motor to reach the constant operation of fabric by the intelligent-type constant-power driver for this reason.By variable-frequency motor blower fan is regulated in real time, to reach the purpose of level dyeing.Thereby frequency-conversion high-speed air blast of the present utility model can be set different air quantity at different fabrics, adjusts air quantity output automatically according to the size of windage, reduces the excessive change of the direction vector of wind as far as possible, reduces the energy loss of wind.
The two-tube air-flow dyeing power of fan of research institute's development at present both at home and abroad mostly is 45KW, and the utility model is the 37KW motor with capacity cloth the motor of 45KW being dropped to power, and this machine is through long-time running and evidence, and effect is fine.Compare with external like product, both improved the dyeing quality of dyeing and weaving thing, can either be energy-conservation, can save installation cost to the client again, such as aspects such as the selecting for use of power cable, device for transformer Capacity Selection.
The utility model also comprises controls device 4 on fabric outlet 22 paths that are arranged in the nozzle atomization system, by being arranged on drive link 41, the drive motors gear-box 42 of controlling axle on the groove and controlling motor 43 and form, make and control groove and in cylinder body, do horizontal reciprocating motion, make fabric to the cloth storage trough all can obtain to expect to discharge and put effect.
The utility model also has the twice circulatory system except the circulation of fabric own, and the one, the air force circulatory system, the 2nd, the dye liquor circulatory system.
The air force circulatory system is made up of cloth storage trough 5, porous web plate and airstrainer, high pressure blower 3, valve and nozzle 8 and airflow line 51.Porous web plate and airstrainer are located at cloth storage trough 5 tops.One of high pressure blower brings out mouth and communicates with nozzle atomization system, and other end import communicates with this airstrainer.High velocity air is the power source of traction fabric circulation, also has fabric simultaneously concurrently dyestuff is quickened the evenly effect of absorption.
The device of controlling of cloth storage trough top clocklike folds fabric, falls cloth storage trough, in the process of controlling, just promotes equal can the discharge through the aperture of porous web plate path rapidly of fabric all gas and enters the effective recurrent state of gas to airstrainer rapidly.
The dye liquor circulatory system is made up of collecting tank 13 and dye liquor screen pack, circulating pump 16, heat exchanger 17, dye liquor pipeline 84, valve.Be provided with cylindrical Teflon filter course in the Master cylinder body 1, dye liquor screen pack and collecting tank 13 are located at this cylindrical Teflon filter course below, and collecting tank 13 links to each other with circulating pump 16, heat exchanger 17, and heat exchanger 17 links to each other with dye liquor nozzle 8.
After fabric has arrived cloth storage trough 5, dye liquor is separated with fabric, make dye liquor flow into dye liquor tank 13 and dye liquor screen pack via many circular Teflon gaps fast, enter the dye liquor recurrent state by cylindrical Teflon filter course.Cloth storage trough can effectively separate fabric with dye liquor effectively fast, for providing the dyestuff substantivity to create favorable conditions, because any object will make other media infiltrate its inside, this thing need provide relative convection environment and space to realize smoothly, in other words, the dye molecule in the dye liquor is in case after being absorbed by fabric fibre, and it carries the fluid molecule that dyestuff enters fabric fibre inside and must separate immediately, only in this way, other liquid that have dyestuff could obtain to enter once more the chance of fibrous inside.
In addition, the utility model also is provided with charging system 9, and charging system 9 comprises charge pump 91 and charging bucket 92, and it also is provided with flowmeter 93, than row valve and fluid level control device, valve.
The utility model also is provided with draw-out roller 94 and the people may stand in top operating platform 95.
The utility model carries under the situation of cloth amount 450Kg (two pipes) in maximum, cloth speed can reach 600m/min; bath raio can reach 1: 3～1: 4.5 (it is bigger than normal that COTTON FABRIC and the big fiber of some hygroscopicity are made into fabric), and the utility model is fit to the woven fabric and the knitted fabric of grammes per square metre 100～600 gram/rice.Through repeatedly experiment, the utility model is at nozzle exit pressure (air-flow): 0.12Kg (liquid stream): 3Kg～4Kg, nozzle diameter: can obtain optimum efficiency in the time of ￠ 110mm.
Claims (6)
1, a kind of new type of airflow dyeing machine is characterized in that it comprises Master cylinder body, frequency conversion high pressure blower and nozzle atomization system, and one of described frequency conversion high pressure blower brings out mouthful with high pressure admission mouth in the nozzle atomization system and communicates; The two ends of nozzle atomization system are fabric import and fabric outlet, and this fabric import and fabric outlet communicate with Master cylinder body respectively; Be provided with dye liquor cutting nozzles, power conversion nozzle in the nozzle atomization system and carry cloth rewinder roll, the other end import of described high pressure blower communicates with the airstrainer of being located at Master cylinder body inside, and described frequency conversion high pressure blower is connected with adjustable frequency motor.
2, a kind of new type of airflow dyeing machine as claimed in claim 1 is characterized in that described adjustable frequency motor links to each other with intelligent-type constant-power control driver.
3, a kind of new type of airflow dyeing machine as claimed in claim 1, it is characterized in that described nozzle atomization system fabric outlet below is provided with controls device, this below of controlling device is provided with cloth storage trough, the cloth storage trough other end communicates with fabric import in the nozzle atomization system, described nozzle atomization system, controls device and cloth storage trough and forms the closed circuit that can move in interior circulation for fabric.
4, a kind of new type of airflow dyeing machine as claimed in claim 1 is characterized in that described cloth storage trough top is provided with porous web plate and airstrainer.
5, a kind of new type of airflow dyeing machine as claimed in claim 1, it is characterized in that being provided with in the described Master cylinder body Teflon filter course, described Teflon filter course below is provided with dye liquor screen pack and collecting tank, described collecting tank links to each other with circulating pump, and described circulating pump links to each other with the dye liquor atomizer with the dye liquor pipeline by heat exchanger.
6, a kind of new type of airflow dyeing machine as claimed in claim 1 is characterized in that it also is provided with charging system, and described charging system comprises charge pump and charging bucket, and it also is provided with flowmeter, than row valve and fluid level control device, valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920115629U CN201390884Y (en) | 2009-03-17 | 2009-03-17 | Novel air flow dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920115629U CN201390884Y (en) | 2009-03-17 | 2009-03-17 | Novel air flow dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201390884Y true CN201390884Y (en) | 2010-01-27 |
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ID=41597707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920115629U Expired - Fee Related CN201390884Y (en) | 2009-03-17 | 2009-03-17 | Novel air flow dyeing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN201390884Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002834A (en) * | 2010-12-01 | 2011-04-06 | 武汉纺织大学 | Textile dyeing method |
| CN103015098A (en) * | 2013-01-07 | 2013-04-03 | 无锡市华洋染整机械有限公司 | Hot air circulating device of dyeing machine |
| CN103015097A (en) * | 2013-01-07 | 2013-04-03 | 无锡市华洋染整机械有限公司 | Hot air circulating device of airflow dyeing machine |
| CN103088572A (en) * | 2013-01-21 | 2013-05-08 | 浙江卓信机械有限公司 | Efficient air flow dyeing machine |
| CN103507138A (en) * | 2012-06-28 | 2014-01-15 | 中山市大自然木业有限公司 | Method for preparing colorful artificial fiberboard |
| WO2017101218A1 (en) * | 2015-12-14 | 2017-06-22 | 立信染整机械(深圳)有限公司 | Apparatus and method for pre-treating fabric in vat |
| CN110004612A (en) * | 2019-04-20 | 2019-07-12 | 厦门保视丽无尘科技有限公司 | A kind of washing drying integral machine |
| CN114318706A (en) * | 2021-12-17 | 2022-04-12 | 安徽新路纺织装饰材料有限公司 | Suede-like suede reduction device |
-
2009
- 2009-03-17 CN CN200920115629U patent/CN201390884Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002834B (en) * | 2010-12-01 | 2012-03-28 | 武汉纺织大学 | Textile dyeing method |
| CN102002834A (en) * | 2010-12-01 | 2011-04-06 | 武汉纺织大学 | Textile dyeing method |
| CN103507138A (en) * | 2012-06-28 | 2014-01-15 | 中山市大自然木业有限公司 | Method for preparing colorful artificial fiberboard |
| CN103015098B (en) * | 2013-01-07 | 2014-09-24 | 无锡市华洋染整机械有限公司 | Hot air circulating device of dyeing machine |
| CN103015097A (en) * | 2013-01-07 | 2013-04-03 | 无锡市华洋染整机械有限公司 | Hot air circulating device of airflow dyeing machine |
| CN103015098A (en) * | 2013-01-07 | 2013-04-03 | 无锡市华洋染整机械有限公司 | Hot air circulating device of dyeing machine |
| CN103015097B (en) * | 2013-01-07 | 2014-09-24 | 无锡市华洋染整机械有限公司 | Hot air circulating device of airflow dyeing machine |
| CN103088572A (en) * | 2013-01-21 | 2013-05-08 | 浙江卓信机械有限公司 | Efficient air flow dyeing machine |
| CN103088572B (en) * | 2013-01-21 | 2014-11-12 | 浙江卓信机械有限公司 | Efficient air flow dyeing machine |
| WO2017101218A1 (en) * | 2015-12-14 | 2017-06-22 | 立信染整机械(深圳)有限公司 | Apparatus and method for pre-treating fabric in vat |
| CN110004612A (en) * | 2019-04-20 | 2019-07-12 | 厦门保视丽无尘科技有限公司 | A kind of washing drying integral machine |
| CN110004612B (en) * | 2019-04-20 | 2021-07-06 | 厦门保视丽无尘科技有限公司 | Washing and drying integrated machine |
| CN114318706A (en) * | 2021-12-17 | 2022-04-12 | 安徽新路纺织装饰材料有限公司 | Suede-like suede reduction device |
| CN114318706B (en) * | 2021-12-17 | 2023-12-05 | 安徽新路纺织装饰材料有限公司 | Suede-like deweighting device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100127 Termination date: 20130317 |