CN105332179B - Built-in gas-liquid spray-painting system and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system - Google Patents
Built-in gas-liquid spray-painting system and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system Download PDFInfo
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- CN105332179B CN105332179B CN201510372279.0A CN201510372279A CN105332179B CN 105332179 B CN105332179 B CN 105332179B CN 201510372279 A CN201510372279 A CN 201510372279A CN 105332179 B CN105332179 B CN 105332179B
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- cloth
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- 238000004043 dyeing Methods 0.000 title claims abstract description 72
- 239000007788 liquid Substances 0.000 title claims abstract description 44
- 238000007592 spray painting technique Methods 0.000 title claims abstract description 35
- 238000009826 distribution Methods 0.000 title claims abstract description 27
- 239000004744 fabric Substances 0.000 claims abstract description 140
- 210000002268 wool Anatomy 0.000 claims abstract description 78
- 238000003860 storage Methods 0.000 claims abstract description 24
- 229920000742 Cotton Polymers 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000000889 atomisation Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 8
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 97
- 238000009689 gas atomisation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 206010004542 Bezoar Diseases 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000005911 diet Nutrition 0.000 description 2
- 230000037213 diet Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical group C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
Abstract
The present invention gas-liquid spray-painting system and puies forward the ultra-low bath ratio gas-liquid of distribution system and shunts overflow dyeing machine built in disclose, including cylinder body, main pump, broken wool filter, heat exchanger, blower fan, dye liquor isocon, airduct, heavy current cabinet, light current cabinet, cloth discharge device, outlet assembly, fabric gateway, carries cloth motor, carries the parts such as cotton piece buff, nozzle, cloth-swinging system, cloth storage trough, broken wool filter, dye liquor returned pipe.The present invention is compact-sized, simple to operate, greatly reduce the floor space of equipment and mitigate the labor intensity of Manufacturing Worker, overturned with for the blower fan of aerodynamic atomization fabric dyeing machine, bath raio, control the concepts such as laying up, fabric operation, dye liquor automatic fitration, the equipment has low bath raio, water-saving and electricity-saving, reduces discharge, automaticity is high, dyeing efficiency high, quality are good, and stability is high, it is safe and reliable to operation the features such as.Effects of energy saving and emission reduction of the present invention is notable, environmentally friendly low-carbon, will play demonstration and driving role in dyeing and finishing equipment industry, and lead industry development direction.
Description
Technical field
The present invention relates to dyeing machinery technical field, and in particular to a kind of built-in gas-liquid spray-painting system and carries the super of distribution system
Low bath raio gas-liquid shunts overflow dyeing machine.
Background technology
Be currently being widely used overflow dyeing machine mainly has two types according to the principle of dyeing：Overflow dyeing machine and aerodynamic atomization
Overflow dyeing machine.Overflow dyeing machine has that bath raio is big, consumption steam is more, with the shortcomings of dye addictive is more, the process time is long, and dyes
There is also the problems such as the folding line of solid cloth cover, pipe difference for quality.Gas atomization dyeing machine uses aerodynamic principle, is sprayed using air-flow
Dye liquor atomizing is sprayed onto on fabric by mouth, so as to solve various shortcomings existing for overflow dyeing machine, progressively turns into the main flow skill of dyeing
Art.Nozzle is the core key part of gas atomization dyeing machine, and its main function is to promote fabric in blast tube using air-flow
Move forward, while the dye liquor of atomization is sprayed into fabric and reaches the purpose of dyeing.
Gas atomization dyeing machine is currently being widely used to have the following disadvantages：
(1) air-flow first need to be atomized dye liquor in hybrid chamber, be carried out while then fabric is blown open by nozzle
Place's dye, due to air-flow and dye liquor before combination respective pressure, flow to the problems such as angle is inconsistent so that air-flow contacts with dye liquor
Substantial amounts of turbulent flow is produced during atomization, wasting substantial amounts of kinetic energy declines efficiency, causes energy consumption to steeply rise.
(2) gas atomization dyeing machine relies on air flow power and pulls fabric advance, it is necessary to which high flow capacity high pressure air-flow could be drawn
Dynamic fabric so that fan energy consumption is high.
(3) dye liquor and air-flow are due to being to carry out place's dye while first then atomization is blown open fabric by nozzle, due to knitting
Its moisture content of thing characteristic is higher be more difficult to it is fluffy blow open, causing fabric, often also the fluffy place's of blowing open dye process completely does not just terminate, and makes
Dye liquor infiltration it is not thorough, homogenized diet is poor, and color yield is low, can only extend dyeing to solve the problem gas atomization dyeing machine
Time, increase auxiliary agent, the dosage of dyestuff and to make fluffy blow open of cloth to increase air-flow, the flow of dye liquor and pressure, cause energy
The increase of consumption, the increase of COD total emission volumns；
Accordingly, it is desirable to provide a kind of Novel dyeing machine that can solve the problem that gas atomization dyeing machine disadvantages mentioned above, so that dyeing
Machine reaches the homogenized diet for improving dyeing, color yield, shortens dyeing time, reduces auxiliary agent, the use total amount of dyestuff, effectively drop
Low COD total amounts, reach energy-saving, the purpose of low-carbon environment-friendly.
The content of the invention
In order to solve the above problems, it is proposed that a kind of built-in gas-liquid spray-painting system and the ultra-low bath ratio gas-liquid point for carrying distribution system
Overflow dyeing machine is flowed, is respectively acting on and is contaminted on fabric using the high velocity air and high pressure dye liquor stream of independent control, high quality can be obtained
Spray-painting effect；By air-flow and dye liquor nozzle system and carry distribution system and be built into dye vat so that fabric run is shorter, energy-conservation effect
More preferably, faster, dyeing quality is substantially improved the fabric speed of service fruit.The height that nozzle is promoted to by cloth groove due to fabric is significantly dropped
It is low, fabric fiber lengthening deformation caused by own wt in lifting process can be reduced to greatest extent, and is greatly lowered and is carried
Frictional force needed for distribution system lifting fabric, it is possible to reduce quality problem caused by the damage of fabric, be applicable place's dyeing and weaving thing scope
More extensively, place dyes the Fabric Physical index dyeability come and obtained and effectively ensures, not only can effectively replace current dyeing and finishing industry
The main flow equipment such as interior aerodynamic atomization fabric dyeing machine, overflow O shape overflow dyeing machines, can also substitute some must use the big bath of tradition
It just can guarantee that the big bath ratio dyeing of lower step mode L-shaped that the fabrics such as physical index and dyeing quality such as silk use is set than dyeing installation
It is standby.
The present invention realizes at least through one of following technical scheme.
Built-in gas-liquid spray-painting system and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, including cylinder body, main pump, broken wool
Filter, heat exchanger, blower fan, dye liquor isocon, airduct, heavy current cabinet, light current cabinet, cloth discharge device, outlet assembly, fabric gateway, carry cloth electricity
Machine, carry cotton piece buff, nozzle, cloth-swinging system, cloth storage trough and dye liquor returned pipe；Structural relation between each part is as follows：
The broken wool filter has laid in the dye liquor needed for overflow dyeing machine spray-painting, and its dye liquor source one is external complement, dye liquor
Source two is unnecessary dye liquor in cloth storage trough；Dye liquor in the cloth storage trough of bottom in cylinder body by with cloth storage trough bottom
Connection dye liquor returned pipe is back in broken wool filter；Dye liquor is after the filtering of broken wool filter by dye liquor after main pump (2) pressurization
It is pumped into heat exchanger and is heated, the dye liquor after heating enters in dye liquor isocon, and then in the dye liquor chamber of flow nozzle；It is described
Blower fan is arranged on outside cylinder body, air compression is blasted in airduct, the air-flow in airduct is passed through in the air flow chamber in nozzle；Nozzle
Cylinder interior is arranged on, is provided with outside its front end and puies forward cotton piece buff, cloth-swinging system is provided with outside rear end；Fabric enters from spray nozzle front end
Enter, exported after spray-painting from nozzle rear end；Cotton piece buff is put forward under the drive for carrying cloth motor outside cylinder body, by webbing to be contaminated
Enter in nozzle；Fabric after spray-painting is flowed out by nozzle, and is folded and be deposited in cloth storage trough under the drive of cloth-swinging system；Complete
Fabric cloth discharge device, outlet assembly after dyeing pulls out under driving from cloth storage trough, and pulls out cylinder body by the fabric gateway on cylinder body, enters
Enter next link；Heavy current cabinet is placed on outside cylinder body, there is provided blower fan, main pump, the supply of electric power for carrying cloth turbin generator etc.；Light current
Cabinet is placed on outside cylinder body, there is provided central controller, for controlling the work of the motor, main pump.
Further optimally, the nozzle is set multiple in cylinder body, corresponding dye liquor isocon be also equipped with it is multiple, often
Individual nozzle is each connected one group of spray-painting processing system of composition with dye liquor isocon and airduct.
Further optimally, the nozzle uses gas-liquid diverging nozzles, including air flow chamber and gas channel, dye liquor chamber and dye
Liquid passage, air flow chamber are connected with airduct, and the high velocity air of airduct output sprays to fabric by air flow chamber and gas channel, will wind
Fabric blow open it is fluffy and drive fabric to advance；Dye liquor chamber is connected with dye liquor isocon, high pressure dye liquor stream by dye liquor chamber and
Dye liquor passage sprays to fluffy fabric；Described air flow chamber and gas channel are located at spray nozzle front end, dye liquor chamber and dye liquor passage position
In nozzle rear end.
Further optimally, the cloth-swinging system have multigroup left and right to before and after wabbler mechanism and two groups to wabbler mechanism,
The fabric flowed out from nozzle can be folded and put and be deposited in a rectangular extent of cloth storage trough；Cloth-swinging system has two groups of independences
The motor and linkage of control, one of which are used to control left and right to swing to wabbler mechanism, another group be used to controlling it is front and rear to
Wabbler mechanism is swung.
Further optimally, the cotton piece buff that carries for carrying distribution system is built into dye vat.
Further optimally, the external fan independence support base is installed to dye vat side, blower fan using power transmission shaft with
The structure of motor direct connection.
Further optimally, the dye liquor returned system of the dye liquor returned pipe and broken wool filter composition, positioned at cylinder body with
Between main pump.
Further optimally, described broken wool filters locations are arranged on before main pump water sucking mouth.
Further optimally, broken wool filter includes cylinder, cylindrical filter sieve, live spindle, main shaft blade, the axle of rotation
To broken wool blade, fixation axial broken wool blade, rotation radial direction broken wool blade, fixation radial direction broken wool blade, broken wool motor
And speed changer；Cylindrical filter sieve is placed in cylinder and is co-axially mounted with cylinder；One end of cylinder is closed by blind flange, the other end
For the dye liquor entrance connected with cylindrical filter sieve, cylinder is provided with realizes what dye liquor recycled for the clean dye liquor outflow after filtering
Dye liquor exports；Cylindrical filter sieve is arranged in live spindle and live spindle passes through cylindrical filter sieve, main shaft blade radial equipartition
In the live spindle in cylindrical filter sieve；Gap is left between main shaft blade and cylindrical filter sieve；Leaned in live spindle
One end of nearly blind flange is also equipped with the axial broken wool blade of rotation；Motor driving speed changer drives live spindle rotation；Rotation
Main shaft one end is fixed on speed changer, and the other end is then arranged on the support of bearing；Fixed axial broken wool blade and fixed footpath
It is fixedly mounted on to broken wool blade in blade holder；Fixed axial broken wool blade is parallel with live spindle, and with rotation
There is gap between axial broken wool blade；Fixed radial direction broken wool blade is vertical with live spindle cross section；Main shaft blade is located at
The side of live spindle axial direction is provided with the radial direction broken wool blade of rotation, fixed axial broken wool blade and the axial blade of rotation
Between leave gap；The side wall of cylinder is provided with first connect with cylinder lumen and rinses water inlet, the second flushing water inlet and broken
Hair outlet.
Relative to prior art, the present invention has advantages below and technique effect：
The present invention is respectively acting on and is contaminted on fabric using the high velocity air and high pressure dye liquor stream of independent control, can obtain height
The spray-painting effect of quality；By air-flow and dye liquor nozzle system and carry distribution system and be built into dye vat so that fabric run is shorter, section
Can be better, faster, dyeing quality is substantially improved the fabric speed of service.The height that nozzle is promoted to by cloth groove due to fabric is big
Width reduces, and can reduce fabric fiber lengthening deformation caused by own wt in lifting process to greatest extent, and significantly drop
The low frictional force carried needed for distribution system lifting fabric, it is possible to reduce quality problem caused by the damage of fabric, be applicable place's dyeing and weaving thing
Scope is more extensive, and place, which dyes the Fabric Physical index dyeability come and obtained, effectively to be ensured, not only can effectively replace current dyeing and finishing
The main flow equipment such as aerodynamic atomization fabric dyeing machine, overflow O shape overflow dyeing machines in industry, can also substitute some must use tradition
Big bath ratio dyeing equipment just can guarantee that the big bath ratio dyeing of lower step mode L-shaped that the fabrics such as physical index and dyeing quality such as silk use
Equipment.The present invention is compact-sized, takes up space small, and energy-saving effect is excellent, and dyeing quality is excellent, present device is compact-sized,
It is simple to operate, greatly reduce the floor space of equipment and mitigate the labor intensity of Manufacturing Worker, overturned with for air-flow mist
Change the blower fan of fabric dyeing machine, bath raio, control concept, the equipment such as laying up, fabric operation, dye liquor automatic fitration and have bath raio low
(up to 1:2.5~3), water-saving and electricity-saving, reduction discharge, automaticity is high, and dyeing efficiency high, quality are good, and stability is high,
The features such as safe and reliable to operation.Effects of energy saving and emission reduction is notable, realizes energy-saving, environmentally friendly low-carbon.
Brief description of the drawings
Fig. 1 be in example a kind of built-in gas-liquid spray-painting system and carry distribution system ultra-low bath ratio gas-liquid shunting overflow dyeing machine knot
Structure schematic diagram.
Fig. 2 is a kind of built-in gas-liquid spray-painting system shown in Fig. 1 and to carry the ultra-low bath ratio gas-liquid shunting overflow dyeing machine of distribution system another
The structural representation of side.
Fig. 3 is a kind of built-in gas-liquid spray-painting system shown in Fig. 1 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system
The structural representation of opposite side.
Fig. 4 is Fig. 1 sectional view.
Fig. 5 is Fig. 4 partial enlarged drawing.
Fig. 6 is built-in gas-liquid spray-painting system shown in Fig. 1 and carries the inside of the ultra-low bath ratio gas-liquid shunting overflow dyeing machine of distribution system
Structural representation.
Fig. 7 is the opposite side schematic diagram of internal structure shown in Fig. 6.
Fig. 8 is the structural representation of aerodynamic atomization nozzle in example.
Fig. 9 is Fig. 8 sectional view.
Figure 10 a~Figure 10 d are that example has multigroup left and right to being to controlling for wabbler mechanism before and after wabbler mechanism, two groups
The structural representation of system.
Figure 11 a~Figure 11 d are the structural representation of the dye liquor automatic filtering system of example.
In figure：1- cylinder bodies；2- main pumps；3- broken wool filters；4- heat exchangers；5- blower fans；6- dye liquor isocons；7- airducts；
8- heavy current cabinets；9- light current cabinets；10- cloth discharge device, outlet assemblies；11- fabrics gateway；12- carries cloth motor；13- puies forward cotton piece buff；14- nozzles；15-
Cloth-swinging system；16- cloth storage troughs；17- dye liquor returned pipes.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described, but not limited to this, if having below not
Especially describe part in detail, be that those skilled in the art can refer to prior art and realize.
As shown in Fig. 1~Fig. 7, built-in gas-liquid spray-painting system and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, bag
Include cylinder body 1, main pump 2, broken wool filter 3, heat exchanger 4, blower fan 5, dye liquor isocon 6, airduct 7, heavy current cabinet 8, light current cabinet 9, go out
Cloth apparatus 10, fabric gateway 11, carry cloth motor 12, carry cotton piece buff 13, nozzle 14, cloth-swinging system 15, cloth storage trough 16 and dye liquor time
Flow tube 17；Structural relation between each part is as follows：
The broken wool filter 3 has laid in the dye liquor needed for overflow dyeing machine spray-painting, and its source one is external complement, second, coming from
Unnecessary dye liquor in cloth storage trough 16；Dye liquor in the cloth storage trough 16 of bottom in cylinder body 1 with the bottom of cloth storage trough 16 by being connected
Dye liquor returned pipe 17 is back in broken wool filter 3；Dye liquor is pumped into heat exchanger 4 after main pump (2) pressurization after filtering dye liquor
Being heated, the dye liquor after heating enters in dye liquor isocon 6, and then in the dye liquor chamber of flow nozzle 14；The blower fan 5 is set
Outside cylinder body 1, air compression is blasted in airduct 7, the air-flow in airduct 7 is passed through in the air flow chamber in nozzle 14；Nozzle 14
It is arranged on inside cylinder body 1, is provided with outside its front end and puies forward cotton piece buff 13, cloth-swinging system 15 is provided with outside rear end；Fabric is from nozzle
14 front ends enter, and are exported after spray-painting from the rear end of nozzle 14；Carry cotton piece buff 13 not with cylinder body outside the drive for carrying cloth motor 12
Under, it will treat that dyeing and weaving thing is brought into nozzle 14；Fabric after spray-painting is flowed out by nozzle 14, and is rolled under the drive of cloth-swinging system 15
It is folded to be deposited in cloth storage trough 16；Complete to pull out from cloth storage trough 16 under the fabric cloth discharge device, outlet assembly 10 after dyeing drives, and pass through cylinder
Fabric gateway 11 on body 1 pulls out cylinder body, into next link；Heavy current cabinet 8 is placed on outside cylinder body, there is provided blower fan,
Main pump, the supply of electric power for carrying cloth turbin generator etc.；Light current cabinet 9 is placed on outside cylinder body, and there is provided central controller, is carried for controlling
The work of cloth turbin generator, main pump.Cloth discharge device, outlet assembly 10 includes motor and roller bearing.
The cloth-swinging system 15 have multigroup left and right to before and after wabbler mechanism and two groups to wabbler mechanism, can will be from nozzle 14
The fabric of outflow folds and puts and be deposited in a rectangular extent of cloth storage trough 16；Cloth-swinging system has the electricity of two groups of independent controls
Machine and linkage, one of which are used to control left and right to swing to wabbler mechanism, and another group front and rear to wabbler mechanism for controlling
Swing.The cotton piece buff 13 that carries for carrying distribution system is built into dye vat, and the height that fabric is promoted to nozzle by cloth groove is greatly reduced, energy
Fabric fiber lengthening deformation caused by own wt in lifting process is reduced to greatest extent, and make it that fabric run is shorter,
More preferably, faster, dyeing quality is substantially improved the fabric speed of service energy-saving effect.The external independent support base installation of blower fan 5
To dye vat side, connected using pipeline, effectively reduce blower fan and rotate influence of the caused vibration to integral device at a high speed, blower fan is adopted
With the structure of power transmission shaft and motor direct connection, the highest rotary speed of impeller, the vibration for reducing blower fan, energy consumption can be effectively lifted,
Efficiency is improved, reduces maintenance cost.The dye liquor returned system that the dye liquor returned pipe 17 forms with broken wool filter 3, is located at
Between cylinder body 1 and main pump 2, the kinetic energy that dye liquor flows in pipeline is effectively converted into pressure energy, effectively improve water pump
Cavitation performance performance, reduce the bath raio of complete machine.
The nozzle 14 set in cylinder body 1 it is multiple, corresponding dye liquor isocon 6 be also equipped with it is multiple, such as Fig. 8, each
Nozzle 14 is each connected with dye liquor isocon 6 and airduct 7 one group of spray-painting processing system of composition, and spray-painting processing system generally can be with
For 1~12 group；Meet the functional requirement for handling multigroup textile dyeing simultaneously.
Such as Fig. 9, the nozzle 14 uses gas-liquid diverging nozzles, including air flow chamber 141 and gas channel 142, dye liquor chamber 143
And dye liquor passage 144, air flow chamber are connected with airduct 7, the high velocity air of the output of airduct 7 is sprayed to by air flow chamber and gas channel to be knitted
Thing, the fabric of winding is blown and opens fluffy and drives fabric to advance；Dye liquor chamber is connected with dye liquor isocon 6, the circulation of high pressure dye liquor
Cross dye liquor chamber and dye liquor passage sprays to fluffy fabric；Described air flow chamber and gas channel are located at spray nozzle front end, dye liquor chamber and
Dye liquor passage is located at nozzle rear end.
There is multigroup left-and-right swaying mechanism and the pendulum of two groups of mechanisms that rock back and forth as just example, such as Figure 10 a~Figure 10 d
Distribution system, including the swing cloth mechanism that the swing cloth mechanism that waves of fore-and-aft direction and left and right directions wave, what fore-and-aft direction waved controls
Mechanism independently controls with left and right to the swing cloth mechanism of wabbler mechanism；The swing cloth mechanism that fore-and-aft direction waves includes front and rear to electricity
Machine 101, it is front and rear to crank 102, first it is front and rear to connecting rod 103, second it is front and rear to connecting rod 104, it is front and rear to adjustable rod the 105, the 3rd
It is front and rear to connecting rod the 106, the 4th it is front and rear to connecting rod 107, first it is front and rear to bearing 108, second it is front and rear to bearing 109, it is front and rear to
Controlled before and after lever 1010, first and control plate 1012 before and after plate 1011 and second, before and after controlling plate 1011 and second before and after first
Control plate 1012 it is facing each other composition one group before and after control plate group；The swing cloth mechanism that left and right directions waves includes left and right to motor
1013rd, left and right to crank 1014, first or so to connecting rod 1015, second or so to connecting rod 1016,3rd or so to connecting rod 1017,
4th or so to connecting rod 1018, support 1019 and multigroup device of vacillating now to the left, now to the right, and every group of device of vacillating now to the left, now to the right each includes controlling
Bucket 1020, fabric pipe 1021, control clamp 1022, moving-coil 1023, axle and enclose 1024 and bearing holder (housing, cover) 1025 surely；
It is described front and rear rack-mount to motor 101 in the swing cloth mechanism that fore-and-aft direction waves, and drive front and rear to song
Handle 102 and rotate；It is front and rear to be connected to crank 102 with before and after first to one end of connecting rod 103；First is front and rear to connecting rod
103 other end is connected with before and after second to the one end of connecting rod 104；Can be front and rear to bearing around first to the connecting rod other end before and after second
108 swing；It is front and rear to be rigidly connected to the one end of adjustable rod 105 and second are front and rear to connecting rod 104, and can be front and rear to bearing around first
108 swing；It is front and rear to be connected to the other end of adjustable rod 105 with before and after the 3rd to one end of connecting rod 106；3rd is front and rear to connecting rod 106
The other end front and rear be connected with the 4th to one end of connecting rod 107；The 4th front and rear other end to connecting rod 107 is front and rear to axle around second
Hold 109 swings, and be connected with controlling plate 1011 before and after first, controlled before and after first control before and after plate 1011 and second plate 1012 it
Between excessively front and rear connected to tappet 1010；Fabric is controlled to control before and after plate 1011 and second before and after first and put between plate 1012
It is dynamic, and front and rear folded back and forth by promotion that plate is controlled before and after plate and second is controlled before and after first；
In the swing cloth mechanism that left and right directions waves, left and right is arranged on pedestal to motor 1013, and drives left and right to crank
1014 swing；Left and right is connected to crank 1014 with first or so to one end of connecting rod 1015；First or so is another to connecting rod 1015
One end is connected with second or so to the one end of connecting rod 1016；Second or so to the other end of connecting rod 1016 by bearing suspension in support
On 1019, and 3rd or so is driven to be swung to one end of connecting rod 1017；3rd or so is left to the other end of connecting rod 1017 and the 4th
The one end of dextrad connecting rod 1018 connects；4th or so is connected to the other end of connecting rod 1018 with controlling clamp 1022；Control clamp 1022
It is fixedly connected with moving-coil 1023 so that moving-coil 1023 can be swung with the swing for controlling clamp 1022；Pacify the end of moving-coil 1023
Dress, which is fixed with, controls bucket 1020；Axle encloses 1024 and is co-axially mounted with moving-coil 1023, bearing holder (housing, cover) 1025 surely, and bearing holder (housing, cover) 1025 is arranged on axle
Surely enclosed surely between 1024 and moving-coil 1023 on circle 1024 and positioned at axle, axle is determined between circle and moving-coil without interference；Axle encloses 1024 surely
It is fixed on support 1019, and is connected with fabric pipe 1021；Fabric enters from fabric pipe 1021, by controlling the outflow of bucket 1020, and
Fold and stack in the case where controlling the swing of bucket 1020；The swing cloth mechanism that the swing cloth mechanism that fore-and-aft direction waves waves with left and right directions will
Fabric folds in a rectangular extent.
The described position of broken wool filter 3 is arranged on before the water sucking mouth of main pump 2, preposition, middle, the rearmounted 3 groups of broken wools of use,
The design of rough cutter piece is hung, compared with traditional overflow dyeing machine broken wool filter is after the delivery port of main pump, has effectively prevented hair
Bits, cloth waste, yarn are not directly entered main pump by filtering and impeller winding are stopped up, and cause main pump pressure to decline, cutout, cause
The problems such as fabric dyeing flower.
As just example, such as Figure 11 a~Figure 11 d, broken wool filter 3 includes cylinder 111, cylindrical filter sieve 1111, rotation
Turn main shaft 117, main shaft blade 1112, the axial broken wool blade 1114 of rotation, fixed axial broken wool blade 1116, the footpath of rotation
To broken wool blade 1117, fixed radial direction broken wool blade 1115, broken wool motor 113 and speed changer 116；1111 sets of cylindrical filter sieve
It is co-axially mounted in cylinder 111 and with cylinder 111；One end of cylinder 111 is closed by blind flange 112, and the other end is and tubular
The dye liquor entrance 1110 that screen pack 1111 connects, cylinder 111 is provided with realizes that dye liquor circulation makes for the clean dye liquor outflow after filtering
Dye liquor outlet 114；Cylindrical filter sieve 1111 is arranged in live spindle 117 and live spindle 117 passes through cylindrical filter sieve
1111, the radial equipartition of main shaft blade 1112 is arranged in the live spindle 117 in cylindrical filter sieve 1111；Main shaft blade 1112 with
Gap is left between cylindrical filter sieve 1111；The axial direction of rotation is also equipped with live spindle 117 close to one end of blind flange 112
Broken wool blade 1114；Motor 113 drives speed changer 116 to drive live spindle 117 to rotate；Live spindle one end is fixed on speed changer
On 116, the other end is then arranged on the support of bearing 1113；Fixed axial broken wool blade 1116 and fixed radial direction broken wool blade
1115 are fixedly mounted in blade holder 1118；Fixed axial broken wool blade 1116 is parallel with live spindle 117, and with rotation
There is gap between the axial broken wool blade 1114 turned；Fixed radial direction broken wool blade 1115 hangs down with the cross section of live spindle 117
Directly；Main shaft blade 1112 is located at the radial direction broken wool blade 1117 that the axial side of live spindle 117 is provided with rotation, fixed axle
Gap is left between broken wool blade 1115 and the axial blade 17 of rotation；The side wall of cylinder 1 is provided with what is connected with cylinder lumen
First, which rinses water inlet 118, second, rinses water inlet 115 and broken wool outlet 119.When filtering dye liquor, the first flushing water inlet,
Second rinses water inlet and broken wool outlet by external valve closing so that dye liquor to be filtered enters cylinder from dye liquor entrance
Shape screen pack, clean dye liquor exports from dye liquor to flow out；When needing to clear up the broken wool on screen pack, dye liquor entrance to be filtered
Export with the dye liquor of purification and closed by external valve, first, which rinses water inlet and second, rinses the external valve opening of water inlet
Rinse water is inputted, motor, which starts, drives live spindle rotation, and main shaft blade rotates and will be attached to the online broken wool of cartridge filtration
Scrape, broken wool flows to broken wool under the impact of current and exports and discharge；Part broken wool, which is wrapped on blade, forms hair ball, now deposits
It is used to crush hair ball in the cutting movement of two groups of blades：Between fixed axial broken wool blade and the axial broken wool blade of rotation
Relative cutting movement between cutting movement and fixed radial direction broken wool blade and the radial direction broken wool blade of rotation, this
Hair balls are cut broken by this two groups of cutting movements a bit, so as to drop, then go out broken wool outlet by current.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and changed.Therefore, the invention is not limited in embodiment disclosed and described above, to the present invention's
Some modifications and changes should also be as falling into the scope of the claims of the present invention.
Claims (8)
- Gas-liquid spray-painting system built in 1. and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, it is characterised in that including cylinder body （1）, main pump（2）, broken wool filter（3）, heat exchanger（4）, blower fan（5）, dye liquor isocon（6）, airduct（7）, heavy current cabinet（8）、 Light current cabinet（9）, cloth discharge device, outlet assembly（10）, fabric gateway（11）, carry cloth motor（12）, put forward cotton piece buff（13）, nozzle（14）, control and be System（15）, cloth storage trough（16）With dye liquor returned pipe（17）;Structural relation between each part is as follows：The broken wool filter（3）The dye liquor needed for overflow dyeing machine spray-painting is laid in, its dye liquor source one is external complement, and dye liquor comes Source two is to come from cloth storage trough（16）In unnecessary dye liquor；Positioned at cylinder body（1）The cloth storage trough of interior bottom（16）In dye liquor by with Cloth storage trough（16）Bottom connects dye liquor returned pipe（17）It is back to broken wool filter（3）In；Dye liquor is through broken wool filter（3）Filtering Dye liquor is pumped into heat exchanger after main pump (2) pressurization afterwards（4）In heated, the dye liquor after heating enters dye liquor isocon（6） In, and then flow nozzle（14）Dye liquor chamber in；The blower fan（5）It is arranged on cylinder body（1）Outside, air compression is blasted into airduct （7）In, airduct（7）In air-flow be passed through nozzle（14）In air flow chamber in；Nozzle（14）It is arranged on cylinder body（1）Inside, before it Outside be provided with end puies forward cotton piece buff（13）, cloth-swinging system is provided with outside rear end（15）；Fabric is from nozzle（14）Front end enters, through spray From nozzle after dye（14）Rear end exports；Put forward cotton piece buff（13）Cloth motor is being carried outside cylinder body（12）Drive under, will wait to contaminate Fabric brings nozzle into（14）In；Fabric after spray-painting is by nozzle（14）Outflow, and in cloth-swinging system（15）Drive under fold It is deposited in cloth storage trough（16）In；Complete the fabric cloth discharge device, outlet assembly after dyeing（10）From cloth storage trough under drive（16）Middle pull-out, and pass through Cross cylinder body（1）On fabric gateway（11）Cylinder body is pulled out, into next link；Heavy current cabinet（8）It is placed on outside cylinder body, carries Blower fan, main pump, the supply of electric power for carrying cloth turbin generator are supplied；Light current cabinet（9）It is placed on outside cylinder body, there is provided central controller, For controlling the work of the motor, main pump；The nozzle（14）Led to using gas-liquid diverging nozzles, including air flow chamber and air-flow Road, dye liquor chamber and dye liquor passage, air flow chamber and airduct（7）Connection, airduct（7）The high velocity air of output passes through air flow chamber and air-flow Passage sprays to fabric, and the fabric of winding is blown and opens fluffy and drives fabric to advance；Dye liquor chamber and dye liquor isocon（6）Connection, High pressure dye liquor stream sprays to fluffy fabric by dye liquor chamber and dye liquor passage；Before described air flow chamber and gas channel are located at nozzle End, dye liquor chamber and dye liquor passage are located at nozzle rear end；The cloth-swinging system have multigroup left and right to before and after wabbler mechanism and two groups to wabbler mechanism, the fabric that will be flowed out from nozzle Folding is put and is deposited in a rectangular extent of cloth storage trough；Cloth-swinging system has the motor and connecting rod machine of two groups of independent controls Structure, one of which are used for control left and right and swung to wabbler mechanism, and another group front and rear to wabbler mechanism swing for controlling；The dye The dye liquor returned system of liquid return duct and broken wool filter composition, between cylinder body and main pump, makes dye liquor be flowed in pipeline Kinetic energy be effectively converted into pressure energy, effectively improve the cavitation performance performance of water pump, reduce the bath raio of complete machine；The spray Mouth sets multiple in cylinder body, and corresponding dye liquor isocon is also equipped with multiple；Each nozzle each with dye liquor isocon and Airduct connection one group of spray-painting processing system of composition, typically 1~12 group of spray-painting processing system；The nozzle is using gas-liquid point Flow nozzle, including air flow chamber and gas channel, dye liquor chamber and dye liquor passage, air flow chamber are connected with airduct, the high speed of airduct output Air-flow sprays to fabric by air flow chamber and gas channel, and the fabric of winding is blown and opens fluffy and drives fabric to advance；Dye liquor chamber It is connected with dye liquor isocon, high pressure dye liquor stream sprays to fluffy fabric by dye liquor chamber and dye liquor passage；Described air flow chamber and Gas channel is located at spray nozzle front end, and dye liquor chamber and dye liquor passage are located at nozzle rear end.
- 2. built-in gas-liquid spray-painting system according to claim 1 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, It is characterized in that：The nozzle（14）In cylinder body（1）Multiple, the corresponding dye liquor isocon of middle setting（6）Be also equipped with it is multiple, often Individual nozzle（14）Each with dye liquor isocon（6）And airduct（7）Connection one group of spray-painting processing system of composition.
- 3. built-in gas-liquid spray-painting system according to claim 1 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, It is characterized in that：The cloth-swinging system（15）With multigroup left and right to before and after wabbler mechanism and two groups to wabbler mechanism, can will be from Nozzle（14）The fabric of outflow folds and puts and be deposited in cloth storage trough（16）A rectangular extent in；Cloth-swinging system have two groups it is only The motor and linkage of vertical control, for controlling left and right to be swung to wabbler mechanism, another group is used for before and after controlling one of which Swung to wabbler mechanism.
- 4. a kind of built-in gas-liquid spray-painting system according to claim 1 and the ultra-low bath ratio gas-liquid shunting dyeing for carrying distribution system Machine, it is characterised in that：It is described carry distribution system put forward cotton piece buff（13）It is built into dye vat.
- 5. built-in gas-liquid spray-painting system according to claim 1 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, It is characterized in that：The blower fan（5）External independent support base is installed to dye vat side, and blower fan is using power transmission shaft and motor direct connection Structure.
- 6. built-in gas-liquid spray-painting system according to claim 1 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, It is characterized in that：The dye liquor returned pipe（17）With broken wool filter（3）The dye liquor returned system of composition, positioned at cylinder body（1）With Main pump（2）Between.
- 7. built-in gas-liquid spray-painting system according to claim 1 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, It is characterized in that：Described broken wool filter（3）Position is arranged on main pump（2）Before water sucking mouth.
- 8. built-in gas-liquid spray-painting system according to claim 7 and the ultra-low bath ratio gas-liquid shunting overflow dyeing machine for carrying distribution system, It is characterized in that：Broken wool filter includes cylinder（111）, cylindrical filter sieve（1111）, live spindle（117）, main shaft blade （1112）, rotation axial broken wool blade（1114）, fixed axial broken wool blade（1116）, rotation radial direction broken wool blade （1117）, fixed radial direction broken wool blade（1115）, broken wool motor（113）And speed changer（116）；Cylindrical filter sieve（1111）Set In cylinder（111）In and and cylinder（111）It is co-axially mounted；Cylinder（111）One end pass through blind flange（112）Closing, the other end For with cylindrical filter sieve（1111）The dye liquor entrance of connection（1110）, cylinder（111）Provided with for the clean dye liquor outflow after filtering Realize the dye liquor outlet that dye liquor recycles（114）；Cylindrical filter sieve（1111）Installed in live spindle（117）Upper and rotation master Axle（117）Through cylindrical filter sieve（1111）, main shaft blade（1112）Radial equipartition is arranged on cylindrical filter sieve（1111）In Live spindle（117）On；Main shaft blade（1112）With cylindrical filter sieve（1111）Between leave gap；Live spindle（117）On Close to blind flange（112）One end be also equipped with rotation axial broken wool blade（1114）；Motor（113）Drive speed changer （116）Drive live spindle（117）Rotation；Live spindle one end is fixed on speed changer（116）On, the other end is then arranged on bearing Support（1113）On；Fixed axial broken wool blade（1116）With fixed radial direction broken wool blade（1115）It is fixedly mounted on blade Fixed mount（1118）On；Fixed axial broken wool blade（1116）With live spindle（117）It is parallel, and with the axial broken wool of rotation Blade（1114）Between have gap；Fixed radial direction broken wool blade（1115）With live spindle（117）Cross section is vertical；Main shaft Blade（1112）Positioned at live spindle（117）The side of axial direction is provided with the radial direction broken wool blade of rotation（1117）, fixed axle To broken wool blade（1115）With the axial blade of rotation（17）Between leave gap；Cylinder（1）Side wall be provided with and cylinder lumen The first of connection rinses water inlet（118）, second rinse water inlet（115）Exported with broken wool（119）.
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| CN105603654B (en) * | 2016-03-18 | 2017-12-29 | 广州番禺高勋染整设备制造有限公司 | A kind of low bath ratio high-temperature pulsating rushes formula Spray-painting machine |
| CN106706398A (en) * | 2017-02-08 | 2017-05-24 | 爱威科技股份有限公司 | Sample staining device |
| CN107460677A (en) * | 2017-10-09 | 2017-12-12 | 佛山市三技精密机械有限公司 | Overflow dyeing machine side-sway cloth apparatus |
| CN107653602B (en) * | 2017-10-20 | 2023-11-03 | 立信染整机械(深圳)有限公司 | High-efficiency dyeing machine |
| CN108004690B (en) * | 2018-01-15 | 2024-02-20 | 郑州科信印染设备有限公司 | Built-in multifunctional dyeing equipment of gas-liquid spray dyeing system |
| CN108442060A (en) * | 2018-03-15 | 2018-08-24 | 无锡东宝科技发展有限公司 | Built-in wind turbine gas overflow dyeing machine |
| CN113684632A (en) * | 2021-08-17 | 2021-11-23 | 杭州宏事晟机械科技有限公司 | Dyeing machine |
| CN114645393A (en) * | 2022-03-29 | 2022-06-21 | 惠州泰纶纺织机械有限公司 | Dyeing and cloth lifting monitoring method and dyeing machine |
| CN114687092A (en) * | 2022-04-29 | 2022-07-01 | 高勋绿色智能装备(佛山)有限公司 | Ultralow-tension fabric running system |
| CN114808319A (en) * | 2022-05-12 | 2022-07-29 | 无锡东宝机械制造有限公司 | Gas overflow dyeing machine |
| CN115200344A (en) * | 2022-07-25 | 2022-10-18 | 德意佳机械江苏有限公司 | Built-in evaporation drying device of top fan of airflow dyeing machine |
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| ES2210515T3 (en) * | 1997-04-29 | 2004-07-01 | Zhaocheng Jiang | DYING MACHINE TO APPLY FABRIC TREATMENT AGENT. |
| DE29807686U1 (en) * | 1998-04-28 | 1998-07-09 | Chang Chi Lung | Cloth dyeing machine |
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Effective date of registration: 20170803 Address after: 511400 East Ring Road, Guangzhou, Guangdong, East Ring Road, No. 120, No. Applicant after: GUANGZHOU FANYU GAOXUN DYEING & TREATMENT EQUIPMENT MANUFACTURE Co.,Ltd. Address before: 511400 East Ring Road, Guangzhou, Guangdong, East Ring Road, No. 120, No. Applicant before: Xiao Zhenlin |
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Address after: 511400 120 East Ring Road, east ring street, Panyu District, Guangzhou, Guangdong. Patentee after: Gaoxun Green Intelligent Equipment (Guangzhou) Co.,Ltd. Address before: 511400 120 East Ring Road, east ring street, Panyu District, Guangzhou, Guangdong. Patentee before: GUANGZHOU FANYU GAOXUN DYEING & TREATMENT EQUIPMENT MANUFACTURE Co.,Ltd. |
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Effective date of registration: 20231008 Address after: No. 15, Changgang Road, Genghe Town, Gaoming District, Foshan City, Guangdong Province (address declaration) Patentee after: Gaoxun Green Intelligent Equipment (Foshan) Co.,Ltd. Address before: 511400 120 East Ring Road, east ring street, Panyu District, Guangzhou, Guangdong. Patentee before: Gaoxun Green Intelligent Equipment (Guangzhou) Co.,Ltd. |
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