CN101591845A - A kind of novel gas-fog dyeing machine - Google Patents
A kind of novel gas-fog dyeing machine Download PDFInfo
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- CN101591845A CN101591845A CNA2009100968384A CN200910096838A CN101591845A CN 101591845 A CN101591845 A CN 101591845A CN A2009100968384 A CNA2009100968384 A CN A2009100968384A CN 200910096838 A CN200910096838 A CN 200910096838A CN 101591845 A CN101591845 A CN 101591845A
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Abstract
The invention provides a kind of novel gas-fog dyeing machine, it comprises Master cylinder body, high pressure blower and nozzle atomization system, and one of described high pressure blower brings out mouthful with high pressure admission mouth in the nozzle atomization system and communicates; The two ends of nozzle atomization system are fabric import and fabric outlet, and this fabric import and fabric outlet communicate with Master cylinder body respectively; Be provided with dye liquor cutting nozzles, power conversion nozzle in the nozzle atomization system and carry cloth rewinder roll.Described dye liquor cutting nozzles is a narrow annular channel shape, and the axial cross section of described power conversion nozzle is made up of for three sections straight length, tapered section and divergent segment; The other end import of described high pressure blower communicates with the airstrainer of being located at Master cylinder body inside.The nozzle atomization system that the present invention is special can well atomize to dye liquor, adopts aerosol to flow dyeing, has cancelled to the circulation dye liquor traction of fabric and by the operation of air-flow traction fabric, thereby bath raio is greatly reduced, and energy savings, minimizing are polluted, and promote environmental protection.
Description
Technical field
The present invention relates to dyeing machine.
Background technology
The industry of China's dyeing at present institute generally dyeing installation of use mainly is a liquid-flow dyeing machine.Its cardinal principle be mixture with liquid dyes auxiliary agent and water by nozzles spray on fabric, make fabric when being colored, obtain the power of shuttling movement.The water that it must provide enough circulating pumps to drive the fabric operation, the bath raio that needs is very high, defective such as bring simultaneously that energy consumption height, blowdown are big, the fast low and business economic of cloth is of poor benefits.And because the motion of fabric mainly passes to fabric by the friction between dye liquor and the fabric with kinetic energy, the density of liquid stream is bigger, with fabric continuously in the process of friction, fabric is produced great impact power, cause the wearing and tearing of fiber easily, influence the outward appearance of fabric, even can cause the displacement of warp thread and destroy the structure of fabric.
Summary of the invention
Technical problem to be solved by this invention provides does not a kind ofly damage that fabric, bath raio are low, the novel gas-fog dyeing machine of energy-conserving and environment-protective, for this reason, the present invention is by the following technical solutions: it comprises Master cylinder body, high pressure blower and nozzle atomization system, and one of described high pressure blower brings out mouthful with high pressure admission mouth in the nozzle atomization system and communicates; The two ends of nozzle atomization system are fabric import and fabric outlet, and this fabric import and fabric outlet communicate with Master cylinder body respectively; Be provided with dye liquor cutting nozzles, power conversion nozzle in the nozzle atomization system and carry cloth rewinder roll.Described dye liquor cutting nozzles is a narrow annular channel shape, and the axial cross section of described power conversion nozzle is made up of for three sections straight length, tapered section and divergent segment; The other end import of described high pressure blower communicates with the airstrainer of being located at Master cylinder body inside.
By above technical scheme, the nozzle atomization system that the present invention is special can well atomize to dye liquor, adopts the dyeing of aerosol stream, the circulation dye liquor of having cancelled fabric draws and is moved by air-flow traction fabric, thereby bath raio is greatly reduced, and energy savings, minimizing are polluted, and promote environmental protection.
Description of drawings
Fig. 1 is a principle schematic of the present invention.
Fig. 2 sees overall structure schematic diagram of the present invention for angle from the side.
Fig. 3 is for to see overall structure schematic diagram of the present invention from positive angle.
Fig. 4 is for to see overall structure schematic diagram of the present invention from depression angle.
Fig. 5 is the structural representation of nozzle atomization system of the present invention.
Fig. 6 is the structural representation of Fig. 5 from depression angle.
Fig. 7 is the internal structure schematic diagram of nozzle atomization system of the present invention.
Fig. 8 is the cloth-guiding wheel device cutaway view in the nozzle atomization system of the present invention.
Fig. 9 comprises the structural representation of cloth-guiding wheel motor for nozzle atomization system of the present invention.
Figure 10 is the B-B cutaway view of Fig. 9, also is the layout schematic diagram of the dye liquor cutting nozzles in the nozzle atomization system of the present invention.
Figure 11 is the structure cutaway view of the dye liquor cutting nozzles in the nozzle atomization system of the present invention.
Figure 12 is another structure cutaway view of the dye liquor cutting nozzles in the nozzle atomization system of the present invention.
Figure 13 is that bath raio is to one-time success rate and reappearance influence figure.
Figure 14 is that the benefit of airflow dyeing machine and traditional overflow dyeing machine compares histogram.
The specific embodiment
With reference to accompanying drawing 1,2,3,4,5,6,7,8.The present invention includes Master cylinder body 1, high pressure blower 3 and nozzle atomization system 2, one of described high pressure blower 3 brings out mouthfuls 33 and communicates with high pressure admission mouth 35 in the nozzle atomization system; The two ends of nozzle atomization system 2 are fabric import 21 and fabric outlet 22, and this fabric import 21 and fabric outlet 22 communicate with Master cylinder body 1 respectively; Be provided with dye liquor cutting nozzles 96 in the nozzle atomization system 2, power conversion nozzle 8 with carry cloth rewinder roll 7.Also be provided with dye liquor import 23 on the described nozzle atomization system.
With reference to accompanying drawing 10 described dye liquor cutting nozzles 96 is narrow annular channel shape, axial cross section with reference to accompanying drawing 7 these power conversion nozzles 8 is made up of for 83 3 sections straight length 81, tapered section 82 and divergent segment, after making gas-liquid two-phase enter nozzle, unique designs of nozzles can both be mixed into the atomizing shape, fabric helps dye liquor and dyes to the diffusion of the boundary layer of fiber, infiltration, set with after atomizing shape dye liquor contacts.The other end import 34 of described high pressure blower communicates with airstrainer in being located at Master cylinder body 1.
Described nozzle atomization system fabric outlet 22 belows are provided with controls device 4, this below of controlling device 4 is provided with cloth storage trough 5, cloth storage trough 5 other ends communicate with fabric import 21 in the nozzle atomization system, nozzle atomization system 2, control device 4 and cloth storage trough 5 and form the closed circuit that can move in interior circulation for fabric.
The unique design of power conversion nozzle 8 makes and form low-pressure area between the tapered section of nozzle and the fabric outlet in the nozzle atomization system, it is vaporific to make that the part dye liquor is vaporized into rapidly, vaporific dye molecule kinetic energy increases, penetrability strengthens, the particulate of vaporific dye molecule is less than the liquid dyes molecular volume at this moment, migration in the dye molecule unit interval increases and further improves the coloration of textile materials level-dyeing property, shortened fabric on dye the time, enhance productivity.
When the present invention uses, at first high pressure blower 3 operations, produce enough strong negative pressure by power conversion nozzle 8, fabric 10 is drawn in the nozzle atomization system 2, and then the booster action through the independent cloth-guiding wheel device of controlling 6 in the nozzle atomization system arrives power conversion nozzle 8 down, controls in device 4 and the cloth storage trough 5.From Fig. 8 and Fig. 9 as can be seen, cloth-guiding wheel device 6 comprises cloth-guiding wheel 61, cloth-guiding wheel motor 62, mechanical seal 63 and selvage guide wheel shaft 64.The high velocity air that high pressure blower produces is from the power conversion nozzle 8 of high pressure admission mouth 21 injection nozzle atomization system, in nozzle atomization system, inject dye liquor by pipeline 84 and dye liquor inlet 85 simultaneously, dye liquor is provided very strong driving force, through dye liquor cutting nozzles 96 dye liquor is cut into millimeter level drop by circulating pump 16, and millimeter level drop meets with high velocity air space in nozzle atomization system and mixes, smashes, meets in power conversion nozzle 8 and mix the vaporific fine droplets of formation and sprays to fabric.There is enough frictional force to promote to impel fabric to move between a large amount of air-flows and the fabric, impels dyestuff to quicken to be penetrated into fibrous inside simultaneously, reach high efficiency, low power consuming, low bath raio, oligosaprobic environment protection type dye purpose.
The exchanged form of fabric and dye liquor all has considerable influence to the uniformity of dyeing and the time of dyeing.From dyeing theory, fabric and dye liquor relative motion are strong more, and the frequency of exchange is high more, and be favourable more to the level-dyeing property of fabric.In the present invention, the exchange of fabric and dye liquor is mainly finished in nozzle system, dye liquor produces enough big power by circulating pump, nozzle cutting through particular design forms less drop, relend and help air-flow and further smash and produce atomized spray to fabric face, dye liquor also contacts with the fabric of shake with superfine water smoke fast except self cycle frequency, finishes the adsorption process of dye liquor.The present invention mainly relies on air-flow traction fabric to make shuttling movement, and dye liquor is as just the dyestuff of dissolving, by in nozzle, go round and begin again with contacted by the dyeing and weaving thing, finish the process of dying.
Fabric is subjected to the traction of nozzle air current on the one hand, under the drive of high velocity air, do not stop fierce fast vibration, shake, expansion on the other hand, quickened the motion of dyestuff at Dynamic Boundary layer and diffusion boundary layer, dye liquor and fabric are very short contact time, rely on this Fast transforms dynamic equilibrium, effectively improve level-dyeing property of fabric, shortened the level dyeing time of fabric, improved production efficiency.The present invention is because of very high in the replacing frequency of fabric and dye liquor or treatment fluid, and has fierce mutual kneading action, so more help wet processing of function as day silk, the fibril of fiber is handled, and enzyme is handled, the alkali decrement treatment, with soft treatment of fabric etc., significantly improve the performance of fabric.
When fabric moves in air current spray nozzle, also have the process of an expansion, air-flow can make fabric constantly change the rope form position, reduces the formation of fabric warp-wise and broadwise permanent crease.Fabric is a rope form before entering nozzle, enter after nozzle and the cloth guide tube, under the airflow field effect, broadwise is expanded, help contacting with vaporific dye liquor fully, after fabric left nozzle and fabric guide roll, air-flow power discharged suddenly, fabric speed slows down, again with the regular cloth storage trough that falls into of the rope form of new loose formula; In whole dyeing course, fabric is not immersed in the dye liquor in cloth storage trough from start to finish.Less because of current density, even also softer under high speed, also make fabric reach mannerism and soft finish function easily.
The present invention with replacements such as high velocity airs, and finishes dyestuff to dying process on the fabric with the water that drives the fabric operation in the traditional liquid stream jet dyeing machine simultaneously.Therefore, the present invention claims airflow dyeing machine again.In whole dyeing course, water only makes as the solvent of dyestuff and the wetting agent of fabric.Therefore required bath raio is very low, and the reduction of bath raio means steam consumption, water consumption, and dyestuff and auxiliary agent consumption and blowdown all significantly reduce.Therefore the present invention meets ecological, environmental protective economy four key elements that dye: the minimum consumption of water, the energy, auxiliary agent dyestuff, time.
In the present invention, the tube wall 86 of the straight length 81 in the power conversion nozzle 8 is the Teflon material, and also used the Teflon material in a large number at the cloth storage trough 5 that fabric separates with dye liquor, reduced the fabric friction, the particularly friction under high-speed condition is for the exterior quality of rapid dyeing and assurance fabric has been created condition.
The present invention also comprises and controls device 4 on fabric outlet 22 paths that are arranged in the nozzle atomization system, by being arranged on drive link 41, the drive motors gear-box 42 of controlling axle on the groove and controlling motor 43 and form, make and control groove and in cylinder body, do horizontal reciprocating motion, make fabric to the cloth storage trough all can obtain to expect to discharge and put effect.
The present invention also has the twice circulatory system except the circulation of fabric own, and the one, the air force circulatory system, the 2nd, the dye liquor circulatory system.
The air force circulatory system is made up of cloth storage trough 5, porous web plate and airstrainer, high pressure blower 3, valve and nozzle 8 and airflow line 51.Porous web plate and airstrainer are located at cloth storage trough 5 tops.One of high pressure blower brings out mouth and communicates with nozzle atomization system, and other end import communicates with this airstrainer.High velocity air is the power source of traction fabric circulation, also has fabric simultaneously concurrently dyestuff is quickened the evenly effect of absorption.
The device of controlling of cloth storage trough top clocklike folds fabric, falls cloth storage trough, in the process of controlling, just promotes equal can the discharge through the aperture of porous web plate path rapidly of fabric all gas and enters the effective recurrent state of gas to airstrainer rapidly.
The dye liquor circulatory system is made up of collecting tank 13 and dye liquor screen pack, circulating pump 16, heat exchanger 17, dye liquor pipeline 84, valve.Be provided with cylindrical Teflon filter course in the Master cylinder body 1, dye liquor screen pack and collecting tank 13 are located at this cylindrical Teflon filter course below, and collecting tank 13 links to each other with circulating pump 16, heat exchanger 17, and heat exchanger 17 links to each other with dye liquor nozzle 8.
After fabric has arrived cloth storage trough 5, dye liquor is separated with fabric, make dye liquor flow into dye liquor tank 13 and dye liquor screen pack via many circular Teflon gaps fast, enter the dye liquor recurrent state by cylindrical Teflon filter course.Cloth storage trough can effectively separate fabric with dye liquor effectively fast, for providing the dyestuff substantivity to create favorable conditions, because any object will make other media infiltrate its inside, this thing need provide relative convection environment and space to realize smoothly, in other words, the dye molecule in the dye liquor is in case after being absorbed by fabric fibre, and it carries the fluid molecule that dyestuff enters fabric fibre inside and must separate immediately, only in this way, other liquid that have dyestuff could obtain to enter once more the chance of fibrous inside.
In addition, the present invention also is provided with charging system 9, and charging system 9 comprises charge pump 91 and charging bucket 92, and it also is provided with flowmeter 93, than row valve and fluid level control device, valve.
The present invention also is provided with draw-out roller 94 and the people may stand in top operating platform 95.
The present invention has following advantage:
1, efficient
Air-flow dyeing is under low bath raio situation, and the exchange frequency of fabric and dye liquor is very high, as long as suitably control the heating rate of fast temperature section of dyeing rate, all the other temperature rise periods can realize being rapidly heated the shortening heating-up time.If calculate, so air-flow dyeing can the shortening overall time of dyeing with respect to slow liquid stream jet dyeing machine, improve single cylinder output by fabric and exchange frequency.
2, energy-saving and cost-reducing
Realize low bath ratio dyeing, be the target that liquid stream Dyeing Process on Jet Dyeing and equipment are pursued always, but the operation of liquid stream jet dyeing machine travel fabric is dye liquor, very little fabric can't normal circulation, so the reduction of bath raio is limited or impracticable.Aerosol dyeing cancellation circulation dye liquor draws and is moved by air-flow traction fabric, thereby bath raio is greatly reduced, the water that uses in the dyeing course is few, heat up, insulation institute's quantity of steam that consumes is minimizing relatively also, the bath raio of traditional dyeing machine was at 1: 8～1: 10, and air-flow cylinder bath raio 1: 3～1: 4.5. economizes on water, and solar term are conspicuous.
Under the situation of this low bath raio, if available reactive dyeing, improve the substantivity of REACTIVE DYES, minimizing is to the interdependence of salt, the degree of fixation of dyestuff also can corresponding raising reduce alkali consumption simultaneously, the consumption of salt and alkali reduces, in the emission COD content reduce significantly the cost that reduces sewage disposal and dyestuff in use amount of hydrolysis have to reduce significantly and save dyestuff.
3, environmental protection
Pollution is the greatest problem that current dyeing faces, and its production process discharging waste liquid for reaching real emission request, must spend very high cost and handle.Must reduce the sewage emissions amount for this reason and reduce COD content in the sewage, the aerosol dyeing caters to this requirement just, and it is a kind of low pollution technology, can effectively save auxiliary agent 30% above dyestuff, 10～15% waters, 40% blowdown, steam saves 40%, and is great to environment protection significance.
The present invention adopts the sharpest edges of atomization air flow dyeing, be except that the fabric variety that suitable liquid flowing dyeing can be processed, be more suitable for the high-grade fabric cloth as: day silk, tencel blended fabric, knitted cotton, superfine fibre etc. need low-tension, produce the various woven fabrics of mannerism and the processing of knitted fabric.
The present invention is carried under the situation of cloth amount 450Kg (two pipes) in maximum, cloth speed can reach 600m/min; bath raio can reach 1: 3～1: 4.5 (it is bigger than normal that COTTON FABRIC and the big fiber of some hygroscopicity are made into fabric), and the present invention is fit to the woven fabric and the knitted fabric of grammes per square metre 100～600 gram/rice.Through repeatedly experiment, the present invention is at nozzle exit pressure (air-flow): 0.12Kg (liquid stream): 3Kg～4Kg, nozzle diameter: can obtain optimum efficiency in the time of ￠ 110mm.
Now every technical indicator of the present invention and traditional overflow jet dyeing machine is followed the tracks of contrast, and comparing result is depicted as following three charts, be enough to illustrate that bath raio lowers brings clear superiority.Can obviously find out from chart, process same fabric, the present invention compares with traditional overflow jet dyeing machine and saves auxiliary agent (salt, alkali) 60%.Water consumption is saved more than 50%, save steam 46%～52%, and dyeing time has shortened 14%～16%.
Table 1 processing COTTON FABRIC consumption salt amount comparison sheet:
If certain company produces the 12T cotton every day
| Device name | Liquid-flow dyeing machine | Airflow dyeing machine |
| The cotton quality | 12T/ days | 12T/ |
| Bath raio | ||
| 1∶10 | ?1∶4 | |
| Water consumption | 120T | ?48T |
| Use the salt amount | 40～60g/L | ?40～60g/L |
| Consume salt/sky | 4.8T～7.2T | ?1.92T～2.88T |
| Saving salt/sky | 2.88T～4.32T |
The relation table of table 2 bath raio and salinity:
Table 3: the efficient energy consumption contrast table of two kinds of dyeing machines
Claims (6)
1, a kind of novel gas-fog dyeing machine is characterized in that it comprises Master cylinder body, high pressure blower and nozzle atomization system, and one of described high pressure blower brings out mouthful with high pressure admission mouth in the nozzle atomization system and communicates; The two ends of nozzle atomization system are fabric import and fabric outlet, and this fabric import and fabric outlet communicate with Master cylinder body respectively; Be provided with dye liquor cutting nozzles, power conversion nozzle in the nozzle atomization system and carry cloth rewinder roll.Described dye liquor cutting nozzles is a narrow annular channel shape, and the axial cross section of described power conversion nozzle is made up of for three sections straight length, tapered section and divergent segment; The other end import of described high pressure blower communicates with the airstrainer of being located at Master cylinder body inside.
2, a kind of novel gas-fog dyeing machine as claimed in claim 1 is characterized in that the inducer of described power conversion nozzle is made for the Teflon material.
3, a kind of novel gas-fog dyeing machine as claimed in claim 1, it is characterized in that described nozzle atomization system fabric outlet below is provided with controls device, this below of controlling device is provided with cloth storage trough, the cloth storage trough other end communicates with fabric import in the nozzle atomization system, described nozzle atomization system, controls device and cloth storage trough and forms the closed circuit that can move in interior circulation for fabric.
4, a kind of novel gas-fog dyeing machine as claimed in claim 1 is characterized in that described cloth storage trough top is provided with porous web plate and airstrainer.
5, a kind of novel gas-fog dyeing machine as claimed in claim 1, it is characterized in that being provided with in the described Master cylinder body Teflon filter course, described Teflon filter course below is provided with dye liquor screen pack and collecting tank, described collecting tank links to each other with circulating pump, and described circulating pump links to each other with the dye liquor atomizer with the dye liquor pipeline by heat exchanger.
6, a kind of novel gas-fog dyeing machine as claimed in claim 1 is characterized in that it also is provided with charging system, and described charging system comprises charge pump and charging bucket, and it also is provided with flowmeter, than row valve and fluid level control device, valve.
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| CN102587057A (en) * | 2012-02-22 | 2012-07-18 | 杭州智能染整设备有限公司 | High-temperature energy-saving dyeing machine |
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