CN105177886A - Automatic coating device of glass fiber yarn - Google Patents
Automatic coating device of glass fiber yarn Download PDFInfo
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- CN105177886A CN105177886A CN201510448174.9A CN201510448174A CN105177886A CN 105177886 A CN105177886 A CN 105177886A CN 201510448174 A CN201510448174 A CN 201510448174A CN 105177886 A CN105177886 A CN 105177886A
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- coating
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- 239000011248 coating agent Substances 0.000 title claims abstract description 99
- 238000000576 coating method Methods 0.000 title claims abstract description 99
- 239000003365 glass fiber Substances 0.000 title claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 20
- 244000273618 Sphenoclea zeylanica Species 0.000 claims description 36
- 238000003756 stirring Methods 0.000 claims description 32
- 239000007788 liquid Substances 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 13
- 239000000523 sample Substances 0.000 claims description 11
- 239000011148 porous material Substances 0.000 claims description 9
- 238000005485 electric heating Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010422 painting Methods 0.000 abstract 5
- 230000001276 controlling effect Effects 0.000 description 7
- 238000003466 welding Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000001802 infusion Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012681 fiber drawing Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- -1 thus Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
- D06B23/042—Perforated supports
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention provides an automatic coating device of glass fiber yarns. The technical problems that no devices for coating glass fiber yarns exist in the prior art, coating is carried out by workers and thus the production efficiency is low are solved. The automatic coating device comprises a rack, a creel is disposed at one side of the rack while a winding device is disposed at the other side of the rack, a yarn passing device is arranged between the creel and the rack, a painting storage groove is arranged on the rack, an upper roller and a lower roller which are parallel with each other are arranged in a rotatable manner on the rack, the lower roller is disposed inside the painting storage groove and is connected with a power mechanism which can drive the lower roller to rotate, the upper roller is connected with an adjusting mechanism which can adjust a gap between the upper roller and the lower roller, a lifting positioning mechanism which can drive the painting storage groove to go up and down is arranged at a lower part of the painting storage groove, and a drying device is arranged between the winding device and the painting storage groove. And the automatic coating device has the advantages of high coating efficiency.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of automatic coating device, particularly a kind of automatic coating device of glass fiber yarn.
Background technology
Glass fibre is a kind of Inorganic Non-metallic Materials of excellent performance, there is premium properties such as not firing, high temperature resistant, electric insulation, TENSILE STRENGTH are high, chemical stability is good, become desirable reinforcing material, thus, glass fibre has been widely used in the fields such as traffic, transport, building, environmental protection, oil, chemical industry, electrical equipment, electronics, machinery, Aeronautics and Astronautics, nuclear energy, weapons.In order to improve the performance of yarn, the textiles usually selecting high-performance fiber to make is as the enhancing structure meeting material, and wherein glass fiber yarn is more applied because having this advantage.
Through retrieval, as Chinese patent literature discloses a kind of production technology [application number: 201310541418.9 of alkali-free glass fibre yarn; Notification number: CN103601365A].The production technology of this alkali-free glass fibre yarn, is characterized in that, comprises 1) bushing, bushing aperture is φ 1.65mm, hole count is 320 holes; 2) fiber drawing furnace is installed; 3) multilayer wire drawing deployment line; 4) joist type cooling, longitudinal water flowing cooler, comprises joist frame, joist seat and water-cooled cooling tube; 5) leak plate atomizers, a sprayer is placed in the filament covering of the fan district between bushing and single filament oiling equipment, sprays water smoke to filament; 6) belt single filament oiling equipment, graphite buncher, wire drawing single fiber is before assembling a branch of precursor, need to be coated with glass fibre sizing agent special, and belt baster is by walking around the adhesive tape being immersed in and rotating in immersion slot, by coated glass fiber one deck sizing agent, and by graphite buncher, all filaments are assembled a branch of; 7) spiral copper wire strand oscillator, the brass of strand oscillator copper wire material used employing diameter 4mm; 8) soft cylinder handpiece drawing machine, adopt the high accuracy single-head wire drawer of 2028 type uniformly linear windings, its headstock wire drawing linear velocity 3090m/min, winding displacement rotating speed 1300 turns/min, full cylinder package amount 4kg, regulate the headstock revolution frequency of wire drawing machine frequency converter, the change from outside to inside of precursor line density can be controlled between 4Tex, suitable with tank furnace B level thread density; 8) twisting machine adopts active type glass yarn twisting machine, is twisted to 28 ± 4 sth. made by twisting/m, is spun into milk ampuliform EC8-47.5 × 1Z alkali-free glass fibre yarn to glass fibre.
Although production technology can reduce production cost, improve the quality of products disclosed in this patent, but, glass fiber yarn is not carried out to the device of coating in this production technology, need artificial to its coating, production efficiency is low, therefore, the automatic coating device designing a kind of glass fiber yarn is necessary.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of automatic coating device of glass fiber yarn, this automatic coating device has the high feature of recoating efficiency.
Object of the present invention realizes by following technical proposal: a kind of automatic coating device of glass fiber yarn, comprise frame, it is characterized in that, frame side is provided with creel, frame opposite side is provided with coiler device, described creel is fixed with some mounting rods for hookup wire cylinder, described creel and one can drive its close or away from frame travel mechanism to be connected, wire passing device is provided with between creel and frame, frame is provided with coating storage tank, frame is provided with can rotate and the upper roller be parallel to each other and lower roller, lower roller is arranged in coating storage tank, lower roller and one can drive its actuating unit rotated to be connected, upper roller and one can regulate the governor motion in the gap between its with lower roller to be connected, coating storage tank bottom is provided with the elevation positioning structure that can drive its oscilaltion, drying unit is provided with between coiler device and coating storage tank.
Operation principle of the present invention is as follows: the position being regulated creel by travel mechanism, the gap length between upper roller and lower roller is regulated by governor motion, the amount that yarn coats is regulated by elevation positioning structure, line cylinder is fixed on the mounting rod of creel, by wire passing device, Yarn homogeneous is separated, lower roller is driven to rotate by actuating unit, lower roller drives upper roller to rotate, along with the rotation of lower roller, by the coating material in coating storage tank on yarn, by drying unit by drying yarn, by coiler device, the yarn of having dried is collected, recoating efficiency is high.
Described coiler device comprises winding motor, coiling roller and mounting bracket, described coiling roller is by axial restraint and the mode that circumference is rotated is arranged on mounting bracket, mounting bracket is fixed in frame, and winding motor drives coiling roller by drive mechanism.
When needs are collected yarn, control the output shaft rotation of winding motor, the output shaft of winding motor drives coiling roller to rotate by drive mechanism, along with the rotation of coiling roller, can realize the collection operation of yarn.
Described drive mechanism comprises decelerator, driving gear and driven gear, and the input of decelerator is connected by shaft coupling with the output shaft of winding motor, and driving gear is fixed on the output of decelerator, and driven gear is fixed on coiling roller.
When needs are collected yarn, control the output shaft rotation of winding motor, the output shaft of winding motor drives the input of decelerator to rotate, the output of decelerator drives driving gear to rotate, driving gear drives driven gear to rotate, and driven gear drives coiling roller to rotate, along with the rotation of coiling roller, thus the collection operation of yarn can be realized, collection efficiency is high.
Described travel mechanism comprises mobile cylinder, horizontal guide rail one and horizontal guide rail two, is provided with slide plate between horizontal guide rail one and horizontal guide rail two, and creel is fixed on slide plate, and the piston rod of mobile cylinder is connected mutually with slide plate.
When needing the position regulating creel, the piston rod controlling mobile cylinder moves around, and the piston rod of mobile cylinder drives slide plate to move around, and slide plate drives creel to move around, thus can realize the adjustment operation of creel, easy to adjust.
Described wire passing device comprised line plate, described crossing on line plate offers several cable-through holes, is provided with rubber ring in described cable-through hole, and described line plate bottom of crossing is provided with Mobile base, Mobile base bottom is provided with roller, is connected between Mobile base and mistake line plate by stretching structure.
Adopt above structure, when yarn is by cable-through hole, can prevent filament damage by rubber ring, protective action is good.
Described stretching structure comprises large hollow stem and little hollow stem, described large hollow stem lower end is fixed on Mobile base, little hollow stem is located in large hollow stem, and little hollow stem upper end and excessively line plate fix, and is located mutually between little hollow stem and large hollow stem by alignment pin.
When needing the height of adjusted line plate, taking off alignment pin, little hollow stem being inserted into large hollow stem desired position, both being located by alignment pin, thus realize its adjustment operation, it is quick, convenient to regulate.
Alternatively situation, described stretching structure comprises vertical cylinder, and the cylinder body of vertical cylinder is fixed on Mobile base, and straight up, piston rod end and the mistake line plate of vertical cylinder fix the piston rod of vertical cylinder.
When needing the height of adjusted line plate, the piston rod controlling vertical cylinder moves up and down, and the piston rod of vertical cylinder drove line plate to move up and down, thus can realize the adjustment operation of line plate.
Described drying unit comprises the first drying mechanism and the second drying mechanism.
The first described drying mechanism comprises baking oven and lower baking oven, upper baking oven and lower baking oven are all arranged in frame, have gap between upper baking oven and lower baking oven, and upper baking oven bottom has some pores, be provided with some electric heating tubes in upper baking oven, lower baking oven top has several apertures; Second drying mechanism comprises air outlet box and lower air outlet box, described upper air outlet box and lower air outlet box are all arranged in frame, between upper air outlet box and lower air outlet box, there is gap, upper air outlet box bottom has air-out pore, be provided with fan in upper air outlet box, the air outlet of fan is arranged downwards, and lower air outlet box top has air-out aperture, be provided with lower blower fan in lower air outlet box, the air outlet of lower blower fan is upwards arranged.
Adopt above structure, first drying can be carried out to being coated with the coating yarn wiped by electric heating tube, secondary drying being carried out to it, good drying effect by fan and lower blower fan.
Wear in the middle part of described upper roller and be fixed with an installation shaft, the two ends of installation shaft are respectively arranged with bearing one and bearing two, bearing block one and bearing block two is respectively arranged with outside bearing one and bearing two, described governor motion comprises cylinder one, cylinder two, guide rail one and guide rail two, described guide rail one is fixed in frame, slide block one is provided with in guide rail one, bearing block one is fixed on the top place of slide block one by connecting rod one, the cylinder body of cylinder one is fixed in frame, the piston rod of cylinder one straight up, the piston rod upper end of cylinder one is connected mutually with the lower end of slide block one, described guide rail two is fixed in frame, and guide rail two and guide rail one are parallel to each other, slide block two is provided with in guide rail two, bearing block two is fixed on the top place of slide block two by connecting rod two, the cylinder body of cylinder two is fixed in frame, straight up, the piston rod upper end of cylinder two is connected with the lower end of slide block two piston rod of cylinder two mutually.
When needing the gap length of adjusting upper roll cylinder and lower roller, the piston rod of control cylinder one moves up and down, the piston rod band movable slider one of cylinder one moves up and down along guide rail one, slide block one drives connecting rod one to move up and down, connecting rod one drives bearing block one to move up and down, bearing block one drives one end of installation shaft to move up and down, simultaneously, the piston rod of control cylinder two moves up and down, the piston rod band movable slider two of cylinder two moves up and down along guide rail two, slide block two drives connecting rod two to move up and down, connecting rod two drives bearing block two to move up and down, bearing block two drives the other end of installation shaft to move up and down, installation shaft drives upper roller to move up and down, thus its adjustment operation can be realized.
Liquid level sensor is provided with in described coating storage tank, the high-order probe distance coating storage tank upper end 1-3cm of liquid level sensor, the low level probe of liquid level sensor and the bottom land distance 1-3cm of coating storage tank, frame is also fixed with coating storing barrel, coating storing barrel extenal fixation has PLC, coating storing barrel is connected with coating storage tank by carrier pipe, in carrier pipe, be provided with delivery pump, described delivery pump is all connected with PLC with liquid level sensor; Also stirring structure is provided with in coating storing barrel.
Adopt above structure, when the low level probe of liquid level sensor detects this signal, by signal transmission to PLC, PLC controls delivery pump and starts working, and the coating in coating storing barrel is transported in coating storing barrel by carrier pipe by delivery pump, when the high position probe of liquid level sensor detects this signal, by signal transmission to PLC, PLC controls delivery pump and quits work, thus completes fluid infusion work, and fluid infusion easily and fast.
Described stirring structure comprises stirring motor, and stirring motor is fixed on coating storing barrel, and straight down, and output shaft lower end is fixed with the shaft that can extend in coating storing barrel to the output shaft of stirring motor, shaft is fixed with some stirring vanes.
When needing to stir the coating in coating storing barrel, control the output shaft rotation of stirring motor, the output shaft of stirring motor drives shaft to rotate, and shaft drives stirring vane to rotate, thus can be stirred, and it is convenient to stir.
Described elevation positioning structure comprises lifting positioning guide rail one, lifting positioning guide rail two and lifting positioning cylinder, lifting positioning guide rail one and be elevated that positioning guide rail two is parallel is fixed in frame, lifting location slide plate is provided with between lifting positioning guide rail one and lifting positioning guide rail two, above-mentioned coating storage tank bottom is fixed on the slide plate of lifting location, and the piston rod of lifting positioning cylinder straight up and fix with the bottom that slide plate is located in lifting.
When needing the amount regulating yarn to coat, the piston rod controlling lifting positioning cylinder moves up and down, the piston rod of lifting positioning cylinder drives lifting location slide plate to move up and down, lifting location slide plate drives coating storage tank to move up and down, lower roller is made to be in suitable position, thus regulate the amount of coating, smear precisely.
Described actuating unit comprises power motor, driven pulley, driving wheel and chain, and power motor is fixed in frame, and driving wheel is fixed on the output shaft of power motor, and driven pulley is fixed on lower roller, and chain is set in outside driving wheel and driven pulley.
When needs make lower roller rotate, control the output shaft rotation of power motor, the output shaft of power motor drives driving wheel to rotate, and driving wheel drives driven pulley to rotate, and driven pulley drives lower roller to rotate, thus lower roller can be made to rotate.
Compared with prior art, the automatic coating device of this glass fiber yarn has the following advantages:
1, coating can be applied on the husky line of glass fibre by lower roller by the present invention automatically, and carries out twice oven dry to it, and collected by coiling roller, recoating efficiency is high.
2, be provided with rubber ring in cable-through hole, adopt this structure, when yarn is by cable-through hole, can prevent filament damage by rubber ring, protective action is good.
3, first drying can be carried out to being coated with the coating yarn wiped by electric heating tube, secondary drying being carried out to it, good drying effect by fan and lower blower fan.
4, drive shaft to rotate by the output shaft of stirring motor, shaft drives stirring vane to rotate, and is stirred, and it is convenient to stir.
5, detected the amount of coating in coating storing barrel by liquid level sensor, by this signal transmission to PLC, PLC controls delivery pump, thus completes fluid infusion work, and fluid infusion is convenient.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the perspective view removing part in the present invention.
Fig. 3 is the perspective view of stretching structure in the present invention.
Fig. 4 is the planar structure schematic diagram of governor motion in the present invention.
Fig. 5 is the planar structure schematic diagram of drive mechanism in the present invention.
Fig. 6 is the planar structure schematic diagram of medium power mechanism of the present invention.
Fig. 7 is the complete section structural representation of the first drying mechanism in the present invention.
Fig. 8 is the complete section structural representation of the second drying mechanism in the present invention.
Fig. 9 is the planar structure schematic diagram of elevation positioning structure in the present invention.
Figure 10 is the complete section structural representation that the present invention removes part.
In figure, 1, frame; 2, mobile cylinder; 3, slide plate; 4, lower roller; 5, lower baking oven; 5a, aperture; 6, lower air outlet box; 6a, air-out aperture; 7, mounting bracket; 8, coiling roller; 9, upper air outlet box; 9a, air-out pore; 10, upper baking oven; 10a, pore; 11, upper roller; 12, line plate is crossed; 12a, cable-through hole; 13, rubber ring; 14, creel; 15, horizontal guide rail one; 16, mounting rod; 17, horizontal guide rail two; 18, large hollow stem; 18a, adjustment hole two; 19, alignment pin; 20, little hollow stem; 20a, adjustment hole one; 21, Mobile base; 22, roller; 23, cylinder one; 24, slide block one; 25, guide rail one; 26, bearing block one; 27, installation shaft; 28, bearing block two; 29, guide rail two; 30, slide block two; 31, cylinder two; 32, winding motor; 33, decelerator; 34, driving gear; 35, driven gear; 36, power motor; 37, driving wheel; 38, chain; 39, driven pulley; 40, electric heating tube; 41, lower blower fan; 42, fan; 43, liquid level sensor; 43a, low level are popped one's head in; 43b, high-order probe; 44, lifting location slide plate; 45, positioning guide rail one is elevated; 46, positioning guide rail two is elevated; 47, coating storage tank; 48, positioning cylinder is elevated; 49, carrier pipe; 50, delivery pump; 51, PLC; 52, stirring vane; 53, shaft; 54, stirring motor; 55, coating storing barrel.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figure 1, the automatic coating device of this glass fiber yarn, comprises frame 1, frame 1 side is provided with creel 14, frame 1 opposite side is provided with coiler device, creel 14 is fixed with some mounting rods 16 for hookup wire cylinder, in the present embodiment, the quantity of mounting rod 16 is 50, creel 14 and one can drive its close or away from frame 1 travel mechanism to be connected, wire passing device is provided with between creel 14 and frame 1, frame 1 is provided with coating storage tank 47, frame 1 is provided with can rotate and the upper roller 11 be parallel to each other and lower roller 4, lower roller 4 is arranged in coating storage tank 47, lower roller 4 and one can drive its actuating unit rotated to be connected, upper roller 11 and one can regulate the governor motion in the gap between its with lower roller 4 to be connected, coating storage tank 47 bottom is provided with the elevation positioning structure that can drive its oscilaltion, drying unit is provided with between coiler device and coating storage tank 47.
As shown in Figure 1, shown in Figure 5, coiler device comprises winding motor 32, coiling roller 8 and mounting bracket 7, coiling roller 8 is by axial restraint and the mode that circumference is rotated is arranged on mounting bracket 7, and mounting bracket 7 is fixed in frame 1, and mounting bracket 7 is fixed in frame 1 by the mode of welding; Winding motor 32 is fixed on mounting bracket 7, and winding motor 32 drives coiling roller 8 by drive mechanism.
As shown in Figure 1, shown in Figure 5, drive mechanism comprises decelerator 33, driving gear 34 and driven gear 35, the input of decelerator 33 is connected by shaft coupling with the output shaft of winding motor 32, driving gear 34 is fixed on the output of decelerator 33, and driving gear 34 is fixed on the output of decelerator 33 by the mode that key connects; Driven gear 35 is fixed on coiling roller 8, and driven gear 35 is fixed on coiling roller 8 by the mode that key connects.
As shown in Figure 1 and Figure 2, travel mechanism comprises mobile cylinder 2, horizontal guide rail 1 and horizontal guide rail 2 17, and horizontal guide rail 1 and horizontal guide rail 2 17 are fixed in frame 1, and mobile cylinder 2 is fixed in frame 1; Be provided with slide plate 3 between horizontal guide rail 1 and horizontal guide rail 2 17, creel 14 is fixed on slide plate 3, and the mode that creel 14 is bolted is fixed on slide plate 3; The piston rod of mobile cylinder 2 is connected mutually with slide plate 3, and the mode that the piston rod of mobile cylinder 2 is bolted is connected mutually with slide plate 3.
As shown in Figure 1, Figure 3, wire passing device comprised line plate 12, and cross on line plate 12 and offer several cable-through holes 12a, in the present embodiment, the quantity of cable-through hole 12a is 100; Be provided with rubber ring 13 in cable-through hole 12a, rubber ring 13 adopts the existing product that market can have been bought, and adopts this structure, and when yarn is by cable-through hole 12a, can prevent filament damage by rubber ring 13, protective action is good; Cross line plate 12 bottom and be provided with Mobile base 21, Mobile base 21 bottom is provided with roller 22, it can be facilitated to move by roller 22; Be connected by stretching structure between Mobile base 21 and mistake line plate 12.
As shown in Figure 1, Figure 3, stretching structure comprises large hollow stem 18 and little hollow stem 20, and large hollow stem 18 lower end is fixed on Mobile base 21, and the lower end of large hollow stem 18 is fixed on Mobile base 21 by the mode of welding; Little hollow stem 20 is located in large hollow stem 18, little hollow stem 20 upper end with cross line plate 12 and fix, the upper end of little hollow stem 20 by the mode of welding with cross line plate 12 and fix; By alignment pin 19 phase location between little hollow stem 20 and large hollow stem 18, little hollow stem 20 has several adjustment holes one 20a, large hollow stem 18 has several adjustment holes two 18a, alignment pin 19 is penetrated in adjustment hole two 18a and adjustment hole one 20a, can little hollow stem 20 be fixed in large hollow stem 18, in the present embodiment, the number of adjustment hole one 20a and adjustment hole two 18a is six.
According to actual conditions, also can adopt this kind of embodiment, that is: stretching structure comprises vertical cylinder, and the cylinder body of vertical cylinder is fixed on Mobile base 21, and the mode that the cylinder body of vertical cylinder is bolted is fixed on Mobile base 21; The piston rod of vertical cylinder straight up, the piston rod end of vertical cylinder and cross line plate 12 and fix, the mode that the piston rod end of vertical cylinder is bolted and cross line plate 12 and fix.
As shown in Fig. 1, Fig. 7, Fig. 8, drying unit comprises the first drying mechanism and the second drying mechanism; First drying mechanism comprises baking oven 10 and lower baking oven 5, and upper baking oven 10 and lower baking oven 5 are all arranged in frame 1, and upper baking oven 10 and lower baking oven 5 are fixed in frame 1 respectively by the mode of welding; Have gap between upper baking oven 10 and lower baking oven 5, upper baking oven 10 bottom has some pore 10a, and in the present embodiment, the quantity of pore 10a is 20; Be provided with some electric heating tubes 40 in upper baking oven 10, the quantity of electric heating tube 40 is five; Lower baking oven 5 top has several apertures 5a, and in the present embodiment, the quantity of aperture 5a is 20; Second drying mechanism comprises air outlet box 9 and lower air outlet box 6, and upper air outlet box 9 and lower air outlet box 6 are all arranged in frame 1, and upper air outlet box 9 and lower air outlet box 6 are fixed in frame 1 respectively by the mode of welding; Have gap between upper air outlet box 9 and lower air outlet box 6, upper air outlet box 9 bottom has air-out pore 9a, and be provided with fan 42 in upper air outlet box 9, fan 42 adopts the existing product that market can have been bought; The air outlet of fan 42 is arranged downwards, and lower air outlet box 6 top has air-out aperture 6a, is provided with lower blower fan 41 in lower air outlet box 6, and lower blower fan 41 adopts the existing product that market can have been bought; The air outlet of lower blower fan 41 is upwards arranged.
As Figure 1 and Figure 4, wear in the middle part of upper roller 11 and be fixed with an installation shaft 27, the two ends of installation shaft 27 are respectively arranged with bearing one and bearing two, bearing block 1 and bearing block 2 28 is respectively arranged with outside bearing one and bearing two, governor motion comprises cylinder 1, cylinder 2 31, guide rail 1 and guide rail 2 29, guide rail 1 is fixed in frame 1, and the mode that guide rail 1 is bolted is fixed in frame 1; In guide rail 1, be provided with slide block 1, slide block 1 can move around along guide rail 1; Bearing block 1 is fixed on the top place of slide block 1 by connecting rod one, and the cylinder body of cylinder 1 is fixed in frame 1, and the mode that the cylinder body of cylinder 1 is bolted is fixed in frame 1; Straight up, the piston rod upper end of cylinder 1 is connected with the lower end of slide block 1 piston rod of cylinder 1 mutually, and the mode that the piston rod of cylinder 1 is bolted is connected mutually with slide block 1; Guide rail 2 29 is fixed in frame 1, and the mode that guide rail 2 29 is bolted is fixed in frame 1; And guide rail 2 29 and guide rail 1 are parallel to each other, in guide rail 2 29, be provided with slide block 2 30, slide block 2 30 can move around along guide rail 2 29; Bearing block 2 28 is fixed on the top place of slide block 2 30 by connecting rod two, and the cylinder body of cylinder 2 31 is fixed in frame 1, and the mode that the cylinder body of cylinder 2 31 is bolted is fixed in frame 1; Straight up, the piston rod upper end of cylinder 2 31 is connected with the lower end of slide block 2 30 piston rod of cylinder 2 31 mutually, and the mode that the piston rod of cylinder 2 31 is bolted is connected mutually with slide block 2 30.
As shown in Fig. 1 Fig. 9, Figure 10, be provided with liquid level sensor 43 in coating storage tank 47, liquid level sensor 43 adopts the fluid level controller that market can have been bought; The high position probe 43b distance coating storage tank 47 upper end 1-3cm of liquid level sensor 43, in the present embodiment, the high position probe 43b distance coating storage tank 47 upper end 2cm of liquid level sensor 43; The low level probe 43a of the liquid level sensor 43 and bottom land distance 1-3cm of coating storage tank 47, in the present embodiment, the low level probe 43a of the liquid level sensor 43 and bottom land distance 2cm of coating storage tank 47; Frame 1 is also fixed with coating storing barrel 55, and the mode that frame 1 is bolted is fixed with coating storing barrel 55; Coating storing barrel 55 extenal fixation has PLC 51, and PLC 51 adopts the existing product that market can have been bought, and its program does not need to update; Coating storing barrel 55 is connected with coating storage tank 47 by carrier pipe 49, is provided with delivery pump 50 in carrier pipe 49, and delivery pump 50 is all connected with PLC 51 with liquid level sensor 43; Also stirring structure is provided with in coating storing barrel 55.
As shown in Figure 10, stirring structure comprises stirring motor 54, and stirring motor 54 is fixed on coating storing barrel 55, and the mode that stirring motor 54 is bolted is fixed on coating storing barrel 55; Straight down, and output shaft lower end is fixed with the shaft 53 that can extend in coating storing barrel 55 to the output shaft of stirring motor 54, and the mode that the output shaft of stirring motor 54 is connected by key and shaft 53 fix; Shaft 53 is fixed with some stirring vanes 52, shaft 53 is fixed with stirring vane 52 by the mode of welding, and the quantity of stirring vane 52 is four.
As shown in Fig. 1, Fig. 9, elevation positioning structure comprises lifting positioning guide rail 1, lifting positioning guide rail 2 46 and lifting positioning cylinder 48, positioning guide rail 2 46 is parallel is fixed in frame 1 for lifting positioning guide rail 1 and lifting, lifting positioning guide rail 1 and be elevated the mode that positioning guide rail 2 46 is bolted and be fixed in frame 1; Between lifting positioning guide rail 1 and lifting positioning guide rail 2 46, be provided with lifting location slide plate 44, coating storage tank 47 bottom is fixed on the slide plate 44 of lifting location, and coating storage tank 47 is fixed on the slide plate 44 of lifting location by the mode of welding; The piston rod of lifting positioning cylinder 48 straight up and fix with the bottom that slide plate 44 locate in lifting, locate slide plate 44 and fix with being elevated by the mode that the piston rod of lifting positioning cylinder 48 is bolted.
As shown in Figure 6, actuating unit comprises power motor 36, driven pulley 39, driving wheel 37 and chain 38, and power motor 36 is fixed in frame 1, and the mode that power motor 36 is bolted is fixed in frame 1; Driving wheel 37 is fixed on the output shaft of power motor 36, and driving wheel 37 is fixed on the output shaft of power motor 36 by the mode that key connects; Driven pulley 39 is fixed on lower roller 4, and driven pulley 39 is fixed on lower roller 4 by the mode that key connects; Chain 38 is set in outside driving wheel 37 and driven pulley 39.
Operation principle of the present invention is as follows: the piston rod controlling mobile cylinder 2 drives slide plate 3 to move around, and slide plate 3 drives creel 14 to move around, and creel 14 is adjusted to suitable position, when needing the position of adjusted line plate 12, taking off alignment pin 19, little hollow stem 20 being inserted into large hollow stem 18 desired position, by alignment pin 19, both being located, regulating suitable height by crossing line plate 12, the piston rod band movable slider 1 of control cylinder 1 moves up and down along guide rail 1, slide block 1 drives connecting rod one to move up and down, connecting rod one drives bearing block 1 to move up and down, bearing block 1 drives one end of installation shaft 27 to move up and down, simultaneously, the piston rod band movable slider 2 30 of control cylinder 2 31 moves up and down along guide rail 2 29, slide block 2 30 drives connecting rod two to move up and down, connecting rod two drives bearing block 2 28 to move up and down, bearing block 2 28 drives the other end of installation shaft 27 to move up and down, installation shaft 27 drives upper roller 11 to move up and down, by the gap adjustment between upper roller 11 and lower roller 4 to suitable size, the piston rod controlling lifting positioning cylinder 48 drives lifting location slide plate 44 to move up and down, and lifting location slide plate 44 drives coating storage tank 47 to move up and down, and is coated by yarn and is adjusted to suitable amount, line cylinder is fixed on the mounting rod 16 of creel 14, by cable-through hole 12a, Yarn homogeneous is separated, the output shaft controlling power motor 36 drives driving wheel 37 to rotate, driving wheel 37 drives driven pulley 39 to rotate, driven pulley 39 drives lower roller 4 to rotate, lower roller 4 drives upper roller 11 to rotate, along with the rotation of lower roller 4, by the coating material in coating storage tank 47 on yarn, carrying out first drying by electric heating tube 40 to being coated with the coating yarn wiped, by fan 42 and lower blower fan 41, secondary drying being carried out to it, the output shaft controlling winding motor 32 drives the input of decelerator 33 to rotate, the output of decelerator 33 drives driving gear 34 to rotate, driving gear 34 drives driven gear 35 to rotate, driven gear 35 drives coiling roller 8 to rotate, along with the rotation of coiling roller 8, the yarn of having dried is gathered, thus completes its coating operation.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (10)
1. the automatic coating device of a glass fiber yarn, comprise frame, it is characterized in that, frame side is provided with creel, frame opposite side is provided with coiler device, described creel is fixed with some mounting rods for hookup wire cylinder, described creel and one can drive its close or away from frame travel mechanism to be connected, wire passing device is provided with between creel and frame, frame is provided with coating storage tank, frame is provided with can rotate and the upper roller be parallel to each other and lower roller, lower roller is arranged in coating storage tank, lower roller and one can drive its actuating unit rotated to be connected, upper roller and one can regulate the governor motion in the gap between its with lower roller to be connected, coating storage tank bottom is provided with the elevation positioning structure that can drive its oscilaltion, drying unit is provided with between coiler device and coating storage tank.
2. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, described coiler device comprises winding motor, coiling roller and mounting bracket, described coiling roller is by axial restraint and the mode that circumference is rotated is arranged on mounting bracket, mounting bracket is fixed in frame, and winding motor drives coiling roller by drive mechanism.
3. the automatic coating device of glass fiber yarn according to claim 2, it is characterized in that, described drive mechanism comprises decelerator, driving gear and driven gear, the input of decelerator is connected by shaft coupling with the output shaft of winding motor, driving gear is fixed on the output of decelerator, and driven gear is fixed on coiling roller.
4. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, described travel mechanism comprises mobile cylinder, horizontal guide rail one and horizontal guide rail two, slide plate is provided with between horizontal guide rail one and horizontal guide rail two, creel is fixed on slide plate, and the piston rod of mobile cylinder is connected mutually with slide plate.
5. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, described wire passing device comprised line plate, described crossing on line plate offers several cable-through holes, rubber ring is provided with in described cable-through hole, described line plate bottom is excessively provided with Mobile base, and Mobile base bottom is provided with roller, is connected between Mobile base and mistake line plate by stretching structure; Described stretching structure comprises large hollow stem and little hollow stem, described large hollow stem lower end is fixed on Mobile base, little hollow stem is located in large hollow stem, and little hollow stem upper end and excessively line plate fix, and is located mutually between little hollow stem and large hollow stem by alignment pin.
6. the automatic coating device of glass fiber yarn according to claim 1, is characterized in that, described drying unit comprises the first drying mechanism and the second drying mechanism; The first described drying mechanism comprises baking oven and lower baking oven, upper baking oven and lower baking oven are all arranged in frame, have gap between upper baking oven and lower baking oven, and upper baking oven bottom has some pores, be provided with some electric heating tubes in upper baking oven, lower baking oven top has several apertures; Second drying mechanism comprises air outlet box and lower air outlet box, described upper air outlet box and lower air outlet box are all arranged in frame, between upper air outlet box and lower air outlet box, there is gap, upper air outlet box bottom has air-out pore, be provided with fan in upper air outlet box, the air outlet of fan is arranged downwards, and lower air outlet box top has air-out aperture, be provided with lower blower fan in lower air outlet box, the air outlet of lower blower fan is upwards arranged.
7. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, wear in the middle part of described upper roller and be fixed with an installation shaft, the two ends of installation shaft are respectively arranged with bearing one and bearing two, bearing block one and bearing block two is respectively arranged with outside bearing one and bearing two, described governor motion comprises cylinder one, cylinder two, guide rail one and guide rail two, described guide rail one is fixed in frame, slide block one is provided with in guide rail one, bearing block one is fixed on the top place of slide block one by connecting rod one, the cylinder body of cylinder one is fixed in frame, the piston rod of cylinder one straight up, the piston rod upper end of cylinder one is connected mutually with the lower end of slide block one, described guide rail two is fixed in frame, and guide rail two and guide rail one are parallel to each other, slide block two is provided with in guide rail two, bearing block two is fixed on the top place of slide block two by connecting rod two, the cylinder body of cylinder two is fixed in frame, straight up, the piston rod upper end of cylinder two is connected with the lower end of slide block two piston rod of cylinder two mutually.
8. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, liquid level sensor is provided with in described coating storage tank, the high-order probe distance coating storage tank upper end 1-3cm of liquid level sensor, the low level probe of liquid level sensor and the bottom land distance 1-3cm of coating storage tank, frame is also fixed with coating storing barrel, coating storing barrel extenal fixation has PLC, coating storing barrel is connected with coating storage tank by carrier pipe, delivery pump is provided with in carrier pipe, described delivery pump is all connected with PLC with liquid level sensor, also stirring structure is provided with in coating storing barrel, described stirring structure comprises stirring motor, and stirring motor is fixed on coating storing barrel, and straight down, and output shaft lower end is fixed with the shaft that can extend in coating storing barrel to the output shaft of stirring motor, shaft is fixed with some stirring vanes.
9. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, described elevation positioning structure comprises lifting positioning guide rail one, lifting positioning guide rail two and lifting positioning cylinder, lifting positioning guide rail one and be elevated that positioning guide rail two is parallel is fixed in frame, lifting location slide plate is provided with between lifting positioning guide rail one and lifting positioning guide rail two, above-mentioned coating storage tank bottom is fixed on the slide plate of lifting location, and the piston rod of lifting positioning cylinder straight up and fix with the bottom that slide plate is located in lifting.
10. the automatic coating device of glass fiber yarn according to claim 1, it is characterized in that, described actuating unit comprises power motor, driven pulley, driving wheel and chain, power motor is fixed in frame, driving wheel is fixed on the output shaft of power motor, driven pulley is fixed on lower roller, and chain is set in outside driving wheel and driven pulley.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510448174.9A CN105177886B (en) | 2015-07-27 | 2015-07-27 | Automatic coating device of glass fiber yarn |
| CN201610654471.3A CN106120204B (en) | 2015-07-27 | 2015-07-27 | Drive the glass fiber yarn coating apparatus of force mechanisms |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510448174.9A CN105177886B (en) | 2015-07-27 | 2015-07-27 | Automatic coating device of glass fiber yarn |
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| CN201610654471.3A Division CN106120204B (en) | 2015-07-27 | 2015-07-27 | Drive the glass fiber yarn coating apparatus of force mechanisms |
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| CN105177886A true CN105177886A (en) | 2015-12-23 |
| CN105177886B CN105177886B (en) | 2017-05-03 |
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| CN201610654471.3A Active CN106120204B (en) | 2015-07-27 | 2015-07-27 | Drive the glass fiber yarn coating apparatus of force mechanisms |
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| CN105865169A (en) * | 2016-03-31 | 2016-08-17 | 芜湖富春染织有限公司 | Dyed yarn airing device |
| CN106192262A (en) * | 2016-08-31 | 2016-12-07 | 江苏恒州特种玻璃纤维材料有限公司 | Double flute height silica screen cloth pickling, sintering, impregnation production line |
| CN107653597A (en) * | 2017-11-10 | 2018-02-02 | 湖南鑫海股份有限公司 | Fishing net nettle system for drawing |
| CN108100640A (en) * | 2018-01-04 | 2018-06-01 | 泰山玻璃纤维有限公司 | The pinpoint chopped strand of view-based access control model goes up yarn system automatically |
| CN113322604A (en) * | 2020-08-18 | 2021-08-31 | 山东玻纤集团股份有限公司 | Automatic glass fiber yarn coating device |
| CN113322603A (en) * | 2020-08-18 | 2021-08-31 | 山东玻纤集团股份有限公司 | Automatic coating device for glass fiber yarns and using method thereof |
| CN113322605A (en) * | 2020-08-18 | 2021-08-31 | 山东玻纤集团股份有限公司 | Automatic coating device for composite glass fiber yarns |
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| CN105177886B (en) * | 2015-07-27 | 2017-05-03 | 海宁杰特玻纤布业有限公司 | Automatic coating device of glass fiber yarn |
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| CN106192262A (en) * | 2016-08-31 | 2016-12-07 | 江苏恒州特种玻璃纤维材料有限公司 | Double flute height silica screen cloth pickling, sintering, impregnation production line |
| CN107653597A (en) * | 2017-11-10 | 2018-02-02 | 湖南鑫海股份有限公司 | Fishing net nettle system for drawing |
| CN107653597B (en) * | 2017-11-10 | 2023-09-29 | 湖南鑫海股份有限公司 | Fishing net rope impregnating device |
| CN108100640A (en) * | 2018-01-04 | 2018-06-01 | 泰山玻璃纤维有限公司 | The pinpoint chopped strand of view-based access control model goes up yarn system automatically |
| CN113322604A (en) * | 2020-08-18 | 2021-08-31 | 山东玻纤集团股份有限公司 | Automatic glass fiber yarn coating device |
| CN113322603A (en) * | 2020-08-18 | 2021-08-31 | 山东玻纤集团股份有限公司 | Automatic coating device for glass fiber yarns and using method thereof |
| CN113322605A (en) * | 2020-08-18 | 2021-08-31 | 山东玻纤集团股份有限公司 | Automatic coating device for composite glass fiber yarns |
| CN113322605B (en) * | 2020-08-18 | 2023-08-22 | 山东玻纤集团股份有限公司 | Automatic coating device for composite glass fiber yarns |
| CN113322603B (en) * | 2020-08-18 | 2023-09-29 | 山东玻纤集团股份有限公司 | Automatic glass fiber yarn coating device and application method thereof |
| CN117960488A (en) * | 2024-03-29 | 2024-05-03 | 江西星科电子基材有限公司 | Glass fiber yarn coating equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106120204A (en) | 2016-11-16 |
| CN106120204B (en) | 2018-03-20 |
| CN105177886B (en) | 2017-05-03 |
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Address after: 314407 No. 16, Huajin Road, zhouwangmiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Jiete New Material Co.,Ltd. Address before: 314407 No. 16, Huajin Road, zhouwangmiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee before: HAINING JIETE FIBERGLASS FABRIC CO.,LTD. |