CN105177742B - The conveying of spindle intelligent digital and recognition device - Google Patents
The conveying of spindle intelligent digital and recognition device Download PDFInfo
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- CN105177742B CN105177742B CN201510501451.8A CN201510501451A CN105177742B CN 105177742 B CN105177742 B CN 105177742B CN 201510501451 A CN201510501451 A CN 201510501451A CN 105177742 B CN105177742 B CN 105177742B
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Abstract
The present invention relates to the conveying of a kind of spindle intelligent digital and recognition device, it is characterized in that, it comprises transmission equipment and chuck printing device two parts; Chuck printing device comprises chuck support bar and chuck print system; One end of chuck support bar is connected with the rotating shaft of transmission pole crossbeam by screw, and the other end of chuck support bar is connected with chuck print system by screw.Spindle intelligent digital of the present invention conveying and recognition device, for the information trackability improving spun yarn, spinning cake, and the homogeneity of product quality is significant, especially the digitlization of spindle information is achieved, and the intelligent process of transmission, significant for the intelligent digital level promoting overall industry.
Description
[technical field]
The present invention relates to chemical fibre technical field of intelligent equipment, specifically, is the conveying of a kind of spindle intelligent digital and recognition device.
[background technology]
China is chemical fibre big country, but not chemical fibre power, from the output of chemical fibre, within 2014, China's chemical fiber industry reaches 5,400 ten thousand tons, wherein terylene output reaches 3,200 ten thousand tons, the terylene in the whole world more than 70% is produced in China, in the face of annual so large-scale output, under the prerequisite that current employment, recruitment cost significantly increase, realize the intelligent automatic compound streaming system that collection is produced, packed, manages one continuous line, it is large to be that enterprise solves production capacity, the important channel of the serious and enterprise product added value of homogeneous product, is also promote core value basic; And it is well-known, textile industry is still labor-intensive production in China, although along with development and the progress of technology, the application of automation equipment in textile industry is more and more extensive, but in this industry, still need a large amount of people to participate in, do not have full automatic packaging and working equipment at present, the packaging of chemical fiber spinning cake also has a certain impact to product quality tool simultaneously, indirectly have impact on the product quality of enterprise.Simultaneously along with the expanding day of chemical fiber factory product and the various of kind, packaging process is just increasing on the impact of tow quality, therefore enterprise is more and more stricter to process control requirements such as packaging and transports, and along with the production domesticization of fused mass directly spinning line and vast capacity polyester thread, therefore enterprise requires very urgent for the application in the confined space and time, for enhancing productivity, too much manual operation can not meet the demands far away, therefore the automatic packaging realizing chemical fiber spinning cake is imperative, simultaneously for overall industry to intellectuality, Informatization Development has positive progradation.
The processes such as the transport of chemical fiber spinning cake are the key factors of puzzlement chemical fibre automation and intelligentification, China's chemical fibre production capacity is large, chemical fiber spinning cake amount is large, and single chemical fiber spinning cake quality is 5-20kg, hand haulage easily causes and fetches improper pollution chemical fiber spinning cake individual, affect product quality, and the fetching of the current spinning cake of China, the processes such as transportation and packing are still got manually to push away, be packaged as master, therefore after chemical fiber spinning cake rolls off the production line from spinning threadling or elasticizer, by workman, spinning cake is fetched, then artificial silk car is pushed to packing shop, on silk car, spinning cake information is by information table record made of paper.And equally also can exist problems such as fiber collisions on spinning cake in spinning cake propelling movement process, therefore the qualitative effects of transmission to spinning cake of chemical fiber spinning cake is large, and both at home and abroad for the automation of chemical fibre, intelligentized control line research and development are few, domestic in the less investment of this labour-intensive enterprise of textile industry, cause the automatization level of industry entirety lower; Therefore this patent for current chemical fiber spinning cake doff, fetch, the automatic degree that exists in the process such as transmission is low, the artificial demand caused is large, product quality is difficult to ensure, and transmission and doff process labour intensity large, especially in the melt polyesters device of current vast capacity, the problems such as the efficiency that amount is large and bring is low, by passing through gripping and the movement of carrying out spinning cake from chemical fiber spinning cake inside in transmission and transmittance process, the problems such as the product quality protection difference that the factors such as the spinning cake pollution that the manual operation avoiding routine brings cause; Simultaneously there is symmetrical structure and outer surface is the chuck of arc structure owing to adopting, when avoiding current mechanically actuated, due in spinning cake gripping process because of paper web unbalance stress, and the fiber local pressure caused is excessive, make fiber produce faint drawing-off effect, reduce fiber quality; Adopt in transmission system and have telescopic movable support column and be connected with pressure sensor, the weight realizing spinning cake takes work, and in spinning cake transmission equipment, employing has real time print device, realizes the record of spinning cake information; By the spinning cake automatic Weighing set up between transmission system and transmission equipment and information printing, realize record and the printing of the automation of spinning cake information intelligent, save conevying efficiency and the transport accuracy of spinning cake greatly.Adopt symmetrical structure device in weighing system simultaneously, ensure that spinning cake position stability in weighing process, avoiding spinning cake in conventional gripping process rocks excessive, make to weigh in the short time to be forbidden, reduce the problems such as spinning cake packaging efficiency, have broad application prospects for chemical fiber spinning cake intelligent automaticization doff and transmission.
[summary of the invention]
The object of the invention is to overcome the deficiencies in the prior art, the conveying of a kind of spindle intelligent digital and recognition device are provided.
The object of the invention is to be achieved through the following technical solutions:
A kind of spindle intelligent digital conveying and recognition device, adding spinning polymer raw is directly spinning in pipeline, spinning modified feedstock is passed through the online adding set of integration and directly spins melt to carry out melting mixing, spinning obtains polyester product, then polyester product is transported to the conveying of spindle intelligent digital and recognition device is disposed; It is characterized in that, the conveying of spindle intelligent digital and recognition device comprise transmission equipment and chuck printing device two parts;
Transmission equipment comprises transmission crossbeam, transmission gripper shoe, the first transmission moving runner, the second transmission moving runner, transmission pole pillar, the rotating shaft of transmission pole pillar, transmission pole crossbeam, transmission pole expansion bend, the rotating shaft of transmission pole crossbeam; The top of transmitting crossbeam in transmission equipment is screwed in factory building top, forms fixing guide rail; Transmission gripper shoe and transmission pole pillar form " T " font; First transmission moving runner and the second transmission moving runner are embedded in transmission gripper shoe two ends; Transmission pole pillar upper end is fixed by screw and transmission gripper shoe, the lower end of transmission pole pillar is connected with the rotating shaft of transmission pole pillar simultaneously, one end of transmission pole crossbeam is screwed in the rotating shaft of transmission pole pillar, the other end of transmission pole crossbeam is screwed the rotating shaft of transmission pole crossbeam, has been screwed transmission pole expansion bend in the centre position of transmission pole crossbeam;
Chuck printing device comprises chuck support bar and chuck print system; One end of chuck support bar is connected with the rotating shaft of transmission pole crossbeam by screw, and the other end of chuck support bar is connected with chuck print system by screw;
Chuck print system includes chuck printing equipment and has four mutually isostructural first spinning cake chucking systems, the second spinning cake chucking system, the 3rd spinning cake chucking system and the 4th spinning cake chucking system; First spinning cake chucking system first chuck pillar, second chuck pillar of the second spinning cake chucking system, 3rd chuck pillar of the 3rd spinning cake chucking system, the 4th chuck pillar of the 4th spinning cake chucking system is screwed in the circular cross-section fourth class office of chuck support bar;
Chuck printing equipment is fixed on the centre position of the tie point of the 3rd chuck pillar and chuck support bar and the tie point of the 4th chuck pillar and chuck support bar; Namely for chuck printing equipment is fixed on the 3rd chuck pillar, the 4th chuck pillar is in the centre position of chuck support bar circular cross-section.
Described transmission pole pillar rotating shaft can carry out rotary motion at any angle.
Described transmission pole crossbeam rotating shaft also can carry out rotary motion at any angle.By the rotary motion of the rotating shaft of transmission pole pillar and the rotating shaft of transmission pole crossbeam, realize the angle regulation and control of chuck print system and transmission pole crossbeam, solve set of device and realize the gripping of yarn vertical direction, spinning cake horizontal direction chuck works.
Described transmission crossbeam is " recessed " word structure of distortion.Transmission crossbeam is the guide rail of transmission, simultaneously because transmission crossbeam is fixed on factory building top, therefore needs certain bearing, and adopts " recessed " word structure, form regulation guide rail, improve the stability run in inside; " recessed " word structure of simultaneously falling not only can make guide rail load, avoid the skidding in transmission process and bearing member landing, reduce security risk, simultaneously because guide rail interior is provided with drive, enable the movement of transmission pole fast and stable, ensure the efficient of spinning cake transmission and stability.
One end of first chuck pillar is screwed on chuck support bar, other one end of first chuck pillar is connected with the first chuck weight sensor, the inner side of the first chuck is connected by screw with the first chuck weight sensor, and the first chuck expansion bend is screwed on the first chuck pillar.Adopting and have movable expansion bend, is the conversion that gripping system can carry out size, thus adapts to the spinning cake of different inner diameters size and the gripping work of yarn filaments cylinder, and structural design has more popularity.
The outside of the first described chuck is circular arc, and its radian is 30 ~ 45 °.Radian is not easily excessive, excessive, make in spinning cake gripping process, the spinning cake cylinder internal diameter of its gripping needs the gripping of larger ability, and it is too small, the stress in gripping process on silk barrel can be caused concentrated or excessive, affect fiber quality, simultaneously owing to also having the apparatus structure of printing in chucking system, need certain space.
The first described chuck pillar, the second chuck pillar, the 3rd chuck pillar, the 4th chuck pillar is screwed in the circular cross-section fourth class office of chuck support bar.Adopt the design with four symmetrical structures, avoid the uneven of in gripping process stress, affect yarn quality, the design of symmetrical structure simultaneously improves spinning cake and is rotating the stability in transportation, avoid under normal stress effect, the situation of the outside impelling of spinning cake occurs.
Chuck printing equipment is fixed on the centre position of the tie point of the 3rd chuck pillar and chuck support bar and the tie point of the 4th chuck pillar and chuck support bar; Namely for chuck printing equipment is fixed on the 3rd chuck pillar, the 4th chuck pillar is in the centre position of chuck support bar circular cross-section; To scanning record and the printing carrying out data, thus the datumization of spinning cake information can be realized, be beneficial to reviewing of spinning cake information and manage with large datumization.
The online adding set of integration, it comprises fiber feeding device, section feeding device, piston compression melting tank, and melting melt stores still, adds melt still five part online; Fiber feeding device and section feeding device are arranged on piston compression melting tank offside tube wall, piston compression melting tank, melting melt stores still and the online melt still that adds shares a casing wall system, melting melt stores still and arranges piston compression melting tank and add between melt still online, the melt feed pipe of online adding set is connected with the discharge nozzle adding melt still online, controls to add melt flow online by precision metering pump.
Described fiber feeding device is arranged on the left side of piston compression melting tank, fiber feeding device comprises waste silk feed pipe, charging aperture valve, negative pressure device, waste silk feed pipe is connected with piston compression melting body, and waste silk feed pipe is connected with charging aperture valve and negative pressure device, charging aperture valve is 2: 3 to the distance of piston compression melt tank body and negative pressure device to the distance ratio of piston compression melt body.
Described section feeding device is arranged on the right side of piston compression melting tank, by slice hopper, and the reinforced valve of section, section feed pipe, section negative pressure device four part composition.Described section feeding tube one end is connected with slice hopper, the other end is connected with piston compression melting body, section charging pipeline section is provided with section material inlet valve and section negative pressure device, described section feed pipe is "L" shaped, described section material inlet valve is arranged on the vertical end that section feed pipe is "L" shaped, and it is the horizontal ends of "L" shaped that described section negative pressure device is arranged on section feed pipe.
Described piston compression melting tank comprises piston compression melting tank body, piston compression melting tank discharge nozzle, piston compression melting tank discharge valve; And piston compression melting tank body is by piston, piston compression melting tank skin, piston compression melting tank bottom forms; Described piston compression melting tank discharge nozzle is arranged on piston compression melting tank bottom center, and piston compression melting tank discharge nozzle is connected with piston compression melting tank discharge valve.
Described melting melt stores still and comprises melting melt storage still wall, and melting melt stores still base plate, and melting melt stores still discharge valve composition; And melting melt storage still is cylindrical tank, the top of its melting melt storage still wall and piston compression melting tank skin are by being welded to connect, bottom and the melting melt of melting melt storage still wall store still base plate by being welded to connect, and the center storing still base plate at melting melt is provided with melting melt storage still discharge valve.
Compared with prior art, good effect of the present invention is:
The spindle intelligent digital conveying of the application and recognition device, mainly utilize and can carry out multi-shaft interlocked manipulator for moving parts, there is the transmission moving runner of Bit andits control and motion for transmitting device, by adopting, there is printing, the spinning cake chuck printing equipment of gripping function carries out uniform gripping to spinning cake, with record and the printing of information, improve the intellectuality of overall operation process, automaticity.Realize spinning cake is unwound to gripping system seamless process connection by coiler device, simultaneously because multi-shaft interlocked manipulator can carry out the rotation to dimension, can to diverse location and different spinning and the spinning cake adding bullet form, yarn carries out gripping work, avoiding spinning cake can only horizontal gripping, and yarn can only the problem of vertical direction gripping work, adopt the design with four symmetrical structures simultaneously, avoid the uneven of in gripping process stress, affect yarn quality, the design of symmetrical structure simultaneously improves spinning cake and is rotating the stability in transportation, avoid under normal stress effect, the situation of the outside impelling of spinning cake occurs, and in spinning cake chuck print system inside, printing equipment is installed, realize the printing integrated chemical industry of spinning cake information record to do, avoid artificial at present printing, and occur can only its information be printed, and cannot accomplish that spinning cake goes out in which spinning threadling spinning station accurate information.The intelligent digital conveying of this patent spindle and recognition device, for the information trackability improving spun yarn, spinning cake, and the homogeneity of product quality is significant, especially the digitlization of spindle information is achieved, and the intelligent process of transmission, significant for the intelligent digital level promoting overall industry.
[accompanying drawing explanation]
Fig. 1 structural representation of the present invention;
The drive mosaic texture schematic diagram of Fig. 2 patent of the present invention;
Fig. 3 chuck print system of the present invention structural representation;
Fig. 4 is the schematic flow sheet of the online adding set of integration of the present invention;
Fig. 5 is the structural representation of the online adding set of integration of the present invention;
Being labeled as in accompanying drawing: 1 is transmission crossbeam, 2 is transmission gripper shoe, 3 is the first transmission moving runner, and 4 is the second transmission moving runner, and 5 is transmission pole pillar, 6 is the rotating shaft of transmission pole pillar, 7 is transmission pole crossbeam, and 8 is transmission pole expansion bend, and 9 is the rotating shaft of transmission pole crossbeam, 10 is chuck support bar, and 11 is chuck print system; 1111 is the first chuck pillar, and 1121 is the first chuck expansion bend, and 1131 is the first chuck LOAD CELLS, and 1141 is the first chuck; 1112 is the second chuck pillar; 1113 is the 3rd chuck pillar; 1114 is the 4th chuck pillar, and 1105 is chuck printing equipment;
99881 is waste silk feed pipe, 99882 is charging aperture valve, 99883 is negative pressure device, 99884 is piston compression melting tank body, 9988401 is piston, 9988402 is piston compression melting tank skin, 9988403 is piston compression melting tank bottom, 99885 is piston compression melting tank discharging opening, 99886 is piston compression melting tank discharge valve, 99887 is melting melt storage still, 9988701 is melting melt storage still wall, 9988702 is melting melt storage still base plate, 9988703 is melting melt storage still outlet valve, 99888 is online interpolation melt still, 9988801 is online interpolation melt still wall, 9988802 is online interpolation melt still base plate, 9988803 is online interpolation melt still discharge nozzle, 9988804 add melt still measuring pump online, 998891 slice hoppers, the reinforced valve of 998892 section, 998893 section feed pipes, 998894 section negative pressure devices.
[detailed description of the invention]
The detailed description of the invention of the present invention's a kind of spindle intelligent digital conveying and recognition device is below provided.
Embodiment 1
Refer to accompanying drawing 1,2,3, one spindle intelligent digital conveying and recognition device, add spinning polymer raw and directly spinning in pipeline, spinning modified feedstock passed through the online adding set of integration and directly spin melt to carry out melting mixing, spinning obtains polyester product, wherein, spinning polymer raw is that polyester fondant directly spins melt, and spinning modified feedstock is useless fiber; Again polyester product is transported to the conveying of spindle intelligent digital and recognition device is disposed; It is characterized in that, the conveying of spindle intelligent digital and recognition device comprise transmission equipment and chuck printing device two parts;
Transmission equipment comprises transmission crossbeam 1, transmission gripper shoe 2, first transmission moving runner 3, second transmission moving runner 4, transmission pole pillar 5, transmission pole pillar rotating shaft 6, transmission pole crossbeam 7, transmission pole expansion bend 8, transmission pole crossbeam rotating shaft 9; Chuck printing device comprises chuck support bar 10 and chuck print system 11.
The top of transmitting crossbeam 1 in described transmission equipment is screwed in factory building top, forms fixing guide rail; Transmission gripper shoe 2 forms " T " font with transmission pole pillar 5; First transmission moving runner 3 and the second transmission moving runner 4 are embedded in transmission gripper shoe 2 two ends; Transmission pole pillar 5 upper end is fixed by screw and transmission gripper shoe 2, the lower end of transmission pole pillar 5 is connected with transmission pole pillar rotating shaft 6 simultaneously, one end of transmission pole crossbeam 7 is screwed in transmission pole pillar rotating shaft 6, the other end of transmission pole crossbeam 7 is screwed transmission pole crossbeam rotating shaft 9, has been screwed transmission pole expansion bend 8 in the centre position of transmission pole crossbeam 7; Due to spinning cake heavier mass, and spinning cake diameter is larger, and in spinning cake transmitting procedure, owing to being one-sided stressed, therefore in order to ensure that transmission is stable in transmitting procedure, reduces the friction of drive at guide rail, the position of transmission pole crossbeam on transmission pole pillar can not be too high, also need to make transmission pole crossbeam need certain length to transmission gripper shoe simultaneously, reduce the swing of transmission, improve stability.
Described transmission pole pillar rotating shaft 6 can carry out rotary motion at any angle, described transmission pole crossbeam rotating shaft 9 also can carry out rotary motion at any angle, by the rotary motion of transmission pole pillar rotating shaft 6 and transmission pole crossbeam rotating shaft 9, realize the angle regulation and control of chuck print system and transmission pole crossbeam, solve set of device and realize the gripping of yarn vertical direction, spinning cake horizontal direction chuck works.
In described chuck printing device, chuck support bar 10 one end is connected with transmission pole crossbeam rotating shaft 9 by screw, and the other end is connected with chuck print system 11 by screw.
" recessed " word structure that described transmission crossbeam 1 is distortion, transmission crossbeam 1 is the guide rail of transmission, simultaneously because transmission crossbeam is fixed on factory building top, therefore certain bearing is needed, and adopt " recessed " word structure, form regulation guide rail in inside, improve the stability run; " recessed " word structure of simultaneously falling not only can make guide rail load, avoid the skidding in transmission process and bearing member landing, reduce security risk, simultaneously because guide rail interior is provided with drive, enable the movement of transmission pole fast and stable, ensure the efficient of spinning cake transmission and stability.
The first described transmission moving runner 3 and the second transmission moving runner 4 are embedded in the two ends of transmission gripper shoe 2, make the first transmission moving runner 3 and the second transmission moving runner 4 and transmission crossbeam concave inner side lower horizontal plane and transmit crossbeam concave inner side upper horizontal plane and contact, transmission gripper shoe can be supported, again by the rotation of the first transmission moving runner and the second transmission moving runner, drive the motion of transmission gripper shoe, the moving runner of transmission simultaneously can accurately be located and transmission of rotation, realizes accurately locating in spinning cake transmitting procedure.By the motion of the first transmission moving runner and the second transmission moving runner, the locus mobile locator of the first transmission moving runner and the second transmission moving runner inside, realizes the accurate location of parts in its running simultaneously.
Described chuck print system 11 includes chuck printing equipment 1105 and has four mutually isostructural first spinning cake chucking systems, second spinning cake chucking system, 3rd spinning cake chucking system and the 4th spinning cake chucking system, and each spinning cake chucking system comprises spinning cake chuck pillar, spinning cake chuck expansion bend, spinning cake chuck weight sensor and spinning cake chuck four major part; Spinning cake chuck pillar one end is connected to manipulator crawl hand and weighs on bar, and one end is connected with spinning cake chuck weight sensor in addition, is connected inside spinning cake chuck with spinning cake chuck weight sensor, and spinning cake expansion bend is fixed in the middle of spinning cake chuck pillar.
Be specially:
First chuck pillar 1111 one end is screwed on chuck support bar 10, other one end of first chuck pillar 1111 is connected with the first chuck weight sensor 1131, be connected by screw with the first chuck weight sensor 1131 inside first chuck 1141, the first chuck expansion bend 1121 is screwed on the first chuck pillar 1111.Adopting and have movable expansion bend, is the conversion that gripping system can carry out size, thus adapts to the spinning cake of different inner diameters size and the gripping work of yarn filaments cylinder, and structural design has more popularity.
Be circular arc outside the first described chuck 1141, its radian is 30 ~ 45 °.Radian is not easily excessive, excessive, make in spinning cake gripping process, the spinning cake cylinder internal diameter of its gripping needs the gripping of larger ability, and it is too small, the stress in gripping process on silk barrel can be caused concentrated or excessive, affect fiber quality, simultaneously owing to also having the apparatus structure of printing in chucking system, need certain space.
The first described chuck pillar 1111, second chuck pillar the 1112, three chuck pillar the 1113, four chuck pillar 1114 is screwed in the circular cross-section fourth class office of chuck support bar 10.Adopt the design with four symmetrical structures, avoid the uneven of in gripping process stress, affect yarn quality, the design of symmetrical structure simultaneously improves spinning cake and is rotating the stability in transportation, avoid under normal stress effect, the situation of the outside impelling of spinning cake occurs.
Described chuck printing equipment 1105 is fixed on the 3rd chuck pillar 1113,4th chuck pillar 1114 is in the centre position of chuck support bar circular cross-section, can to scanning record and the printing carrying out data, thus realize the datumization of spinning cake information, be beneficial to reviewing of spinning cake information and manage with large datumization.
This patent workflow: through unwinding process after spun yarn spinning cake winding, by the motion of the transmission moving runner in transmission gripper shoe, chuck print system is made to reach spinning cake unwinding place, by the rotating shaft of transmission pole pillar, the rotation of transmission pole crossbeam rotating shaft, drive the motion of transmission pole crossbeam, transmission pole expansion bend stretching motion simultaneously, chuck print system is alignd with spinning cake, then spinning cake unwinding, spinning cake is made to move in chuck print system, by the chuck expansion bend in chucking system, spinning cake is clamped by chuck in spinning cake cylinder inside, then chuck LOAD CELLS record spinning cake quality, simultaneously by the spinning station information in displacement moving recording spinning threadling, then by chuck printing equipment, print inside spinning cake cylinder, realize information digitalization and can reviewing, simultaneously again by the rotating shaft of transmission pole pillar, the rotation of transmission pole crossbeam rotating shaft, drive the motion of transmission pole crossbeam, transmission pole expansion bend stretching motion simultaneously, realize the gripping of spinning cake, then the transportation work of spinning cake is realized by the motion of transmission moving runner.
The intelligent digital conveying of this patent spindle and recognition device, mainly utilize and can carry out multi-shaft interlocked manipulator for moving parts, there is the transmission moving runner of Bit andits control and motion for transmitting device, by adopting, there is printing, the spinning cake chuck printing equipment of gripping function carries out uniform gripping to spinning cake, with record and the printing of information, improve the intellectuality of overall operation process, automaticity.Realize spinning cake is unwound to gripping system seamless process connection by coiler device, simultaneously because multi-shaft interlocked manipulator can carry out the rotation to dimension, can to diverse location and different spinning and the spinning cake adding bullet form, yarn carries out gripping work, avoiding spinning cake can only horizontal gripping, and yarn can only the problem of vertical direction gripping work, adopt the design with four symmetrical structures simultaneously, avoid the uneven of in gripping process stress, affect yarn quality, the design of symmetrical structure simultaneously improves spinning cake and is rotating the stability in transportation, avoid under normal stress effect, the situation of the outside impelling of spinning cake occurs, and in spinning cake chuck print system inside, printing equipment is installed, realize the printing integrated chemical industry of spinning cake information record to do, avoid artificial at present printing, and occur can only its information be printed, and cannot accomplish that spinning cake goes out in which spinning threadling spinning station accurate information.The intelligent digital conveying of this patent spindle and recognition device, for the information trackability improving spun yarn, spinning cake, and the homogeneity of product quality is significant, especially the digitlization of spindle information is achieved, and the intelligent process of transmission, significant for the intelligent digital level promoting overall industry.
Refer to accompanying drawing 4,5, the online adding set of integration, it comprises fiber feeding device, section feeding device, piston compression melting tank 99884, and melting melt stores still 99887, adds melt still 99,888 five part online; Wherein fiber feeding device and section feeding device are arranged on piston compression melting tank offside tube wall, piston compression melting tank, melting melt stores still and the online melt still that adds shares a casing wall system, melting melt stores still and arranges piston compression melting tank and add between melt still online, the melt feed pipe of online adding set is connected with the discharge nozzle adding melt still online, controls to add melt flow online by precision metering pump.Employing has compression melting tank and carries out preliminary compression melting to thread fiber, and then melting melt carries out melting storage through storing still, ensures the continuity of melt supply.
Described fiber feeding device is arranged on the left side of piston compression melting tank, fiber feeding device comprises waste silk feed pipe 99881, charging aperture valve 99882, negative pressure device 99883, waste silk feed pipe 99881 is connected with piston compression melting body 99884, and waste silk feed pipe 99881 being connected with charging aperture valve 99882 and negative pressure device 99883, charging aperture valve 99882 is 2 to the distance of piston compression melt tank body 99884 and negative pressure device 99883 to the distance ratio of piston compression melt body 99884
:3.
Described section feeding device is arranged on the right side of piston compression melting tank, by slice hopper 998891, and the reinforced valve 998892 of section, section feed pipe 998893, section negative pressure device 998,894 4 part composition; Described section feeding tube one end is connected with slice hopper, the other end is connected with piston compression melting body, section charging pipeline section is provided with section material inlet valve and section negative pressure device, described section feed pipe is "L" shaped, described section material inlet valve is arranged on the vertical end that section feed pipe is "L" shaped, and it is the horizontal ends of "L" shaped that described section negative pressure device is arranged on section feed pipe;
Described piston compression melting tank comprises piston compression melting tank body 99884, piston compression melting tank discharge nozzle 99885, and piston compression melting tank discharge valve 99886 grade three part forms; And piston compression melting tank body 99884 is by piston 9988401, piston compression melting tank skin 9988402, piston compression melting tank bottom 9988403 forms; Described piston compression tank discharge nozzle 99885 is arranged on piston compression melting tank bottom 9988403 center, and piston compression tank discharge nozzle 99885 is connected with piston compression melting tank discharge valve 99886.The piston compression melting tank with piston compresses thread useless fibre, avoids conventional useless fibre and is difficult to direct melt-processed.Owing to there is pressure in piston compression process, therefore the sphere curved surface of opening upwards is adopted bottom tube wall, ensure the stability of tank body and maximize usage space, can also be the pressure in compression process simultaneously, pass to melt, enable full-bodied polyester fondant flow into melting melt smoothly and store in still.
Described melting melt stores still 99887 and comprises melting melt storage still wall 9988701, and melting melt stores still base plate 9988702, and melting melt stores still discharge valve 9988703 and forms; And melting melt storage still 99887 is cylindrical tank, the top of its melting melt storage still wall 9988701 and piston compression melting tank skin 9988402 are by being welded to connect, bottom and the melting melt of melting melt storage still wall 9988701 store still base plate 9988702 by being welded to connect, and the center storing still base plate 9988702 at melting melt is provided with melting melt storage still discharge valve 9988703.
Described online interpolation melt still 99888 comprises online interpolation melt still wall 9988801, and online interpolation melt still base plate 9988802, adds melt still discharge nozzle 9988803 online, adds melt still discharging measuring pump 9988804 online and forms; And online interpolation melt still 99888 is cylindrical tank, top and the melting melt of its online interpolation melt still wall 9988801 store still wall 9988701 by being welded to connect, the bottom of online interpolation melt still wall 9988801 with add melt still base plate 9988802 by being welded to connect online, online interpolation melt still discharge nozzle 9988803 is installed in online center of adding melt still base plate 9988802, online interpolation on melt still discharge nozzle 9988803, online interpolation melt still measuring pump 9988804 is installed simultaneously.
The workflow of the online adding set of integration: when the fiber sample produced in spinning process, pass through the fiber sample of collection in the porch of fiber sample feed pipe 99881, due to the suction function of negative pressure device 99883, useless fibre is made to enter into waste silk feed pipe 99881, section simultaneously in slice hopper 998891, by reinforced valve 998892 of cutting into slices, by section feed pipe 998893, through the suction function of negative pressure device 998894 of cutting into slices, fiber sample and section sample is made to enter into piston compression melting tank body 99884, because fiber is high fluffy state, therefore its melting process is comparatively complicated, therefore under the effect of piston 9988401, be melted by heating under the high temperature conditions, again by piston compacting, then enter into melting melt by the piston compression melting tank discharging opening 99885 on piston compression melting tank bottom 9988403 and store still 99887, then being stored in melting melt stores in still, after polyester melt has certain storage capacity, melt stores still outlet valve through melting melt and enters into online interpolation melt still 99888, by adding the accurate measurement of melt still measuring pump 9988804 online, realize the online interpolation reuse of melt.
The melting melt of the online adding set of integration stores still and the online melt still that adds is all arrange to store melt, simultaneously in order to ensure that melt transition under the high temperature conditions stops, so there is no settle agitating device at kettle, ensure melt by piston compression melting tank out after, first go out and first use, reduce degraded, middle melting melt storage still is set simultaneously and is melt storage use, ensure the stability of melt in online adding procedure, and current stirred-tank reactor is all with agitating device, melt first in first out cannot be ensured, melt transition at high temperature can be caused to stop and degrade, simultaneously current stirred-tank reactor due to volume larger, especially existing melting, storing with the reactor of online add-on system is all be connected by pipeline, therefore long flow path, and the package unit that the application adopts, due to the application of piston compression structure and the melt flow process of short route and storage, the series connection of three tanks (still) can be realized, both the melt time of staying had at high temperature been reduced, under guaranteed efficiency and stability condition, also reduce device volume, the corresponding set of device of each production line in synthetic fiber spinning process can be made, realize under the constant condition of current chemical fibre production line, erection unit, that improves factory building utilizes space and utilization rate of equipment and installations.
Its of the online adding set of integration mainly carries out melt-processed for the fiber of high puffy, simultaneously owing to introducing section feeding device at charge door, carries out reinforced melting by negative pressure to fiber sample and section; Adopt the tank body having and carry out compressing melting to filamentary fibers, realize the melting process of filamentary material, adopt simultaneously and there is melting, storage, the online heating kettle adding difference in functionality, realize continuity and the high stability of online adding procedure; Fibre granulation difficulty of giving up at present can be avoided, the problem that labour intensity is large, also can solve the problems such as the difficulty of the online reuse of the useless quick serialization of fibre at present.Simultaneously for multiple fiber and useless fibre sample and multipotency online adding procedure this device all can be utilized to carry out Flashmelt and online adding procedure.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise; can also make some improvements and modifications, these improvements and modifications also should be considered within the scope of protection of the present invention.
Claims (10)
1. spindle intelligent digital conveying and recognition device, adding spinning polymer raw is directly spinning in pipeline, spinning modified feedstock is passed through the online adding set of integration and directly spins melt to carry out melting mixing, spinning obtains polyester product, then polyester product is transported to the conveying of spindle intelligent digital and recognition device is disposed; It is characterized in that, the conveying of spindle intelligent digital and recognition device comprise transmission equipment and chuck printing device two parts;
Transmission equipment comprises transmission crossbeam, transmission gripper shoe, the first transmission moving runner, the second transmission moving runner, transmission pole pillar, the rotating shaft of transmission pole pillar, transmission pole crossbeam, transmission pole expansion bend, the rotating shaft of transmission pole crossbeam; The top of transmitting crossbeam in transmission equipment is screwed in factory building top, forms fixing guide rail; Transmission gripper shoe and transmission pole pillar form " T " font; First transmission moving runner and the second transmission moving runner are embedded in transmission gripper shoe two ends; Transmission pole pillar upper end is fixed by screw and transmission gripper shoe, the lower end of transmission pole pillar is connected with the rotating shaft of transmission pole pillar simultaneously, one end of transmission pole crossbeam is screwed in the rotating shaft of transmission pole pillar, the other end of transmission pole crossbeam is screwed the rotating shaft of transmission pole crossbeam, has been screwed transmission pole expansion bend in the centre position of transmission pole crossbeam;
Chuck printing device comprises chuck support bar and chuck print system; One end of chuck support bar is connected with the rotating shaft of transmission pole crossbeam by screw, and the other end of chuck support bar is connected with chuck print system by screw;
Chuck print system includes chuck printing equipment and has four mutually isostructural spinning cake chucking systems, is specially the first spinning cake chucking system, the second spinning cake chucking system, the 3rd spinning cake chucking system and the 4th spinning cake chucking system; First chuck pillar of the first spinning cake chucking system, second chuck pillar of the second spinning cake chucking system, 3rd chuck pillar of the 3rd spinning cake chucking system, the 4th chuck pillar of the 4th spinning cake chucking system is screwed in the circular cross-section fourth class office of chuck support bar; Chuck printing equipment is fixed on the centre position of the tie point of the 3rd chuck pillar and chuck support bar and the tie point of the 4th chuck pillar and chuck support bar.
2. a kind of spindle intelligent digital as claimed in claim 1 conveying and recognition device, is characterized in that, described transmission pole pillar rotating shaft can carry out rotary motion at any angle;
Described transmission pole crossbeam rotating shaft also can carry out rotary motion at any angle.
3. a kind of spindle intelligent digital as claimed in claim 1 conveying and recognition device, is characterized in that, described transmission crossbeam is " recessed " word structure of distortion.
4. a kind of spindle intelligent digital as claimed in claim 1 conveying and recognition device, it is characterized in that, one end of first chuck pillar is screwed on chuck support bar, other one end of first chuck pillar is connected with the first chuck weight sensor, the inner side of the first chuck is connected by screw with the first chuck weight sensor, and the first chuck expansion bend is screwed on the first chuck pillar.
5. a kind of spindle intelligent digital as claimed in claim 1 conveying and recognition device, is characterized in that, the outside of the first described chuck is circular arc, and its radian is 30 ~ 45 °.
6. a kind of spindle intelligent digital as claimed in claim 1 conveying and recognition device, it is characterized in that, described chuck printing equipment is fixed on the 3rd chuck pillar and the 4th chuck pillar in the centre position of chuck support bar circular cross-section, can to scanning record and the printing carrying out data, thus realize the datumization of spinning cake information, be beneficial to reviewing of spinning cake information and manage with large datumization.
7. a kind of spindle intelligent digital as claimed in claim 1 conveying and recognition device, is characterized in that, the online adding set of described integration, it comprises fiber feeding device, section feeding device, piston compression melting tank, melting melt stores still, online interpolation melt still five part; Fiber feeding device and section feeding device are arranged on piston compression melting tank offside tube wall, piston compression melting tank, melting melt stores still and the online melt still that adds shares a casing wall system, melting melt stores still and arranges piston compression melting tank and add between melt still online, the melt feed pipe of online adding set is connected with the discharge nozzle adding melt still online, controls to add melt flow online by precision metering pump.
8. a kind of spindle intelligent digital as claimed in claim 7 conveying and recognition device, it is characterized in that, described fiber feeding device is arranged on the left side of piston compression melting tank, fiber feeding device comprises waste silk feed pipe, charging aperture valve, negative pressure device, waste silk feed pipe is connected with piston compression melting body, and waste silk feed pipe is connected with charging aperture valve and negative pressure device, charging aperture valve is 2:3 to the distance of piston compression melt tank body and negative pressure device to the distance ratio of piston compression melt body.
9. a kind of spindle intelligent digital as claimed in claim 7 conveying and recognition device, is characterized in that, described section feeding device is arranged on the right side of piston compression melting tank, by slice hopper, the reinforced valve of section, section feed pipe, section negative pressure device four part composition; One end of section feeding tube is connected with slice hopper, the other end of section feeding tube is connected with piston compression melting body, section charging pipeline section is provided with section material inlet valve and section negative pressure device, section feed pipe is "L" shaped, section material inlet valve is arranged on the vertical end that section feed pipe is "L" shaped, and it is the horizontal ends of "L" shaped that section negative pressure device is arranged on section feed pipe;
Described piston compression melting tank comprises piston compression melting tank body, piston compression melting tank discharge nozzle, piston compression melting tank discharge valve; And piston compression melting tank body is by piston, piston compression melting tank skin, piston compression melting tank bottom forms; Described piston compression melting tank discharge nozzle is arranged on piston compression melting tank bottom center, and piston compression melting tank discharge nozzle is connected with piston compression melting tank discharge valve.
10. a kind of spindle intelligent digital as claimed in claim 7 conveying and recognition device, is characterized in that, described melting melt stores still and comprises melting melt storage still wall, and melting melt stores still base plate, and melting melt stores still discharge valve composition; And melting melt storage still is cylindrical tank, the top of its melting melt storage still wall and piston compression melting tank skin are by being welded to connect, bottom and the melting melt of melting melt storage still wall store still base plate by being welded to connect, and the center storing still base plate at melting melt is provided with melting melt storage still discharge valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510501451.8A CN105177742B (en) | 2015-07-01 | 2015-08-14 | The conveying of spindle intelligent digital and recognition device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510375195 | 2015-07-01 | ||
| CN2015103751952 | 2015-07-01 | ||
| CN201510501451.8A CN105177742B (en) | 2015-07-01 | 2015-08-14 | The conveying of spindle intelligent digital and recognition device |
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| Publication Number | Publication Date |
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| CN105177742A CN105177742A (en) | 2015-12-23 |
| CN105177742B true CN105177742B (en) | 2016-03-30 |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06336370A (en) * | 1993-05-26 | 1994-12-06 | Nippon Electric Glass Co Ltd | Cake taking-out device in spinning process |
| JP2579125B2 (en) * | 1994-08-19 | 1997-02-05 | 東和工業株式会社 | Cake removal / mounting device |
| CN2335931Y (en) * | 1998-08-26 | 1999-09-01 | 哈尔滨博实自动化设备有限责任公司 | Spinning cake taking manipulator |
| JP3397171B2 (en) * | 1999-05-28 | 2003-04-14 | 村田機械株式会社 | Textile machine display |
| CN202292770U (en) * | 2011-09-26 | 2012-07-04 | 桐乡市中辰化纤有限公司 | Automatic adjusting device with mechanical hands |
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