CN107054789B - Mating logistics device is packed in FDY digitlization automatically - Google Patents

Mating logistics device is packed in FDY digitlization automatically Download PDF

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Publication number
CN107054789B
CN107054789B CN201510530872.3A CN201510530872A CN107054789B CN 107054789 B CN107054789 B CN 107054789B CN 201510530872 A CN201510530872 A CN 201510530872A CN 107054789 B CN107054789 B CN 107054789B
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China
Prior art keywords
spinning cake
packaging
transmission
chuck
spinning
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CN201510530872.3A
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CN107054789A (en
Inventor
付双云
吴长沙
施纯昌
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Jinjiang Ming Shi Design Of Textile Machinery Co Ltd
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Jinjiang Ming Shi Design Of Textile Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/42Arranging and feeding articles in groups by roller-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters

Abstract

The present invention relates to a kind of FDY digitlizations to pack mating logistics device automatically, is from left to right respectively spinning cake Transmission system, spinning cake transportation system, roller transportation system, packaging system and information logistics system in spinning cake conveying direction;And spinning cake transportation system is parallel with roller transportation system two systems installs, midfeather distance is 15-30cm, while being equipped with spinning cake Transmission system among spinning cake transportation system and roller transportation system interval;Roller transportation system, the spacing distance between packaging system and information logistics system are 2-10cm.FDY of the present invention packs mating logistics system automatically and realizes the automatic packaging of spinning cake pile and on a large scale, efficiently pack and convey, its packaging efficiency is realized by bidirectional rotation packaging system and spinning cake pile rotary packaging system simultaneously and is increased to original 5-10 times, energy consumption is lower.

Description

Mating logistics device is packed in FDY digitlization automatically
[technical field]
The present invention relates to textile manufacturing equipment technical fields, are that mating object is packed in a kind of FDY digitlization automatically specifically Flow device.
[background technique]
China is chemical fibre big country, but is not chemical fibre power, and for the yield of chemical fibre, China's chemical fiber industry reaches within 2014 54000000 tons, wherein terylene yield reaches 32,000,000 tons, and the terylene in 70% or more the whole world produces in China, in face of annual such Large-scale output, advanced production, packaging, the logistics system of management one continuous line of intelligent automaticization are that enterprise promotes core Value promotes the only way which must be passed of the employment recruitment cost of whole industry;And it is well known that textile industry is still labour in China Intensive industry, although with the continuous development of technology and progressive, the application of automation equipment in the textile industry is more and more wider It is general, but there is still a need for a large amount of people to participate in this industry, the packaging and logistics of the products such as especially subsequent chemical fiber spinning cake Etc. processes, the processes such as packaging of spinning cake participated in there is still a need for artificial, currently without full automatic packaging facilities, while chemical fiber spinning cake Packaging also to product quality tool have a certain impact, indirectly affect the product quality of enterprise.Simultaneously with chemical fiber factory Product be growing and type it is various, influence of the packaging process to tow quality is with regard to increasing, therefore enterprise is to packet It the process control requirements such as is filled with and transports to be increasingly stringenter, and it is domestic with fused mass directly spinning line and vast capacity polyester thread Change, therefore enterprise is extremely urgent for the application requirement in the confined space and time, for improving production efficiency, excessive is artificial Operation has been far from satisfying requirement, therefore realizes that the packaging automatically of chemical fiber spinning cake is imperative, simultaneously for whole industry There is positive progradation to intelligent, Informatization Development.
The automatic packaging production logistics process of China's chemical fiber factory at present or based on hand-filling, chemical fiber spinning cake from After spinning threadling or elasticizer are offline, need that silk vehicle is manually pushed to packing shop, spinning cake information is by information table made of paper on silk vehicle Record.After waiting the processes such as appearance detection, dyeing classification, class information is recorded to information table spinning cake.It is classified the silk completed Cake is finally transported to finished product reservoir area by manually pressing information table sorting vanning, joint sealing packing, code plate.This production logistics process is not Large-scale production is adapted to, there is many disadvantages:
(1) densely populated place, large labor intensity, inefficiency;
(2) silk vehicle holding time when waiting outer inspection dyeing is too long, and the turnover of silk vehicle slowly, influences spinning cake production efficiency, and Large stretch of place is occupied, causes utilization of area rate low;
(3) product information retrospect is difficult, influences quality.
So China's chemical fiber factory needs to change production logistics mode, gradually from traditional mode of production logistics mode to modern production Logistics mode transformation, consumes from height to energy-saving transformation.Intelligent automation packaging logistics system using automatic packaging equipment, Stereo garage, which stores equipment, realizes chemical fiber spinning cake from spinning using automatic control technology, automatic measurement technique and information management technique After silk thread or elasticizer are offline, the automatic processing of whole techniques of pin is waited for warehouse for finished product, more and more chemical fiber factories are opened Begin energetically to introduce automatic packaging logistics system.
Currently, less for the packaging facilities of chemical fibre automation both at home and abroad, it is most of using four chemical fiber spinning cakes into Row is packed manually, is then placed in carton, then pack to carton, cannot achieve the whole process automation of process, simultaneously The stabilization for the quality that the participation of excessive personnel is difficult to realize the spinning cake in packaging process was packed to cause long flow path The problems such as journey is complicated, low efficiency;And in face of the chemical fiber enterprise of some other day expansion, enterprise's production capacity expands rapidly, and effective Space and time in, excessive personnel participate in, it is difficult to meet the needs of packaging, be difficult to supervise simultaneously for the stability of product Control, therefore the automatic packaging equipment of suitable chemical fiber factory need to be developed, on the basis of reducing employment, improve enterprises production efficiency With the stability of product.The spinning cake packaging facilities of domestic enterprise has certain enterprise's application at present, but there is also packed Journey is slow, and process design is longer, and space utilization rate is low, and cannot achieve packaging after spinning cake informationization operation, this mainly by During the packaging process, the rotary packaging process of packaging film itself is difficult to fast package, and energy consumption is high;Therefore FDY of the present invention is certainly The dynamic mating logistics system of packaging is in existing automatic packaging equipment problems faced, to solve existing equipment packaging process efficiency It is low, long flow path and the problem of energy consumption is high, to be reversely rotated with spinning cake and packaging film, when reducing the big spinning cake of weight and packing rotation High energy consumption and low efficiency problem, while the automatic textures of spinning cake information bar code can be realized in packaging film during the packaging process On, to be conducive to subsequent materials stream informationization process, realize the automatic packaging of chemical fiber spinning cake and merging for information-based Logistics, Improve the utilization rate and production efficiency of workshop.
[summary of the invention]
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of FDY digitlizations to pack mating logistics automatically Device.FDY of the present invention digitlization pack automatically mating logistics device primarily directed to spinning cake in existing chemical fiber enterprise and In spinning cake pile packaging process, the problems such as existing low efficiency, energy consumption is high, long flow path, and personnel demand amount is big, passes through design packaging The composite membrane packing device opposite with spinning cake pile direction of rotation is realized quick and low energy consumption packaging process, while being adopted subsequent With carrying out printing bar code to spinning cake information and scan, realizes the materials stream informationization control of spinning cake information, improving spinning cake pile packet While filling efficiency, improves product quality and promote the competitiveness of enterprise.
The purpose of the present invention is achieved through the following technical solutions:
Mating logistics device is packed in a kind of FDY digitlization automatically, and FDY waste and old fibre and function modified section sample pass through intelligence The online adding set of energyization is melted to obtain modified poly ester melt, is spun by online adding set by modified poly ester melt and directly Melt carries out melt spinning after being mixed, and obtains poly- fine product, by poly- fine product be transported to FDY digitlization pack automatically it is mating In logistics device, which is characterized in that spinning cake conveying direction from left to right be respectively spinning cake Transmission system, spinning cake transportation system, Roller transportation system, packaging system and information logistics system;And spinning cake transportation system is parallel with roller transportation system two systems Installation, midfeather distance is 15-30cm, while being equipped with spinning cake among spinning cake transportation system and roller transportation system interval Transmission system;Roller transportation system, the spacing distance between packaging system and information logistics system are 2-10cm.
The spinning cake Transmission system, it includes Transmission systems and chucking system two parts;
Transmission system includes transmission crossbeam, transmits support plate, the first transmission rotating wheel, the second transmission rotating wheel, transmission pole Pillar transmits pole support shaft, transmission pole crossbeam, transmission pole expansion bend, transmission pole crossbeam shaft;
Chucking system includes chuck support rod and chuck;
It transmits and is fixed by screws at the top of crossbeam at the top of workshop in the Transmission system, form fixed guide rail; Transmission support plate forms T-shaped with transmission pole support;First transmission rotating wheel and the second transmission rotating wheel are embedded in transmission branch Fagging both ends;Transmission pole support upper end is fixed by screw and transmission support plate, the lower end of simultaneous transmission pole support and transmission pole Pillar shaft connection, one end of transmission pole crossbeam be fixed by screws in transmission pole support shaft on, transmission pole crossbeam it is another End is screwed transmission pole crossbeam shaft, and it is flexible to be screwed transmission pole in the middle position of transmission pole crossbeam Device;Due to spinning cake heavier mass, and spinning cake is relatively large in diameter, and in spinning cake transmission process, due to being unilateral stress, in order to Guarantee to transmit in transmission process and stablize, reduces to driving wheel in the friction of guide rail, transmission pole crossbeam is on transmission pole support Position cannot be excessively high, while also needing that transmission pole crossbeam is made to need certain length to transmission support plate, reduces the swing of transmission, mentions High stability.
The transmission pole support shaft is able to carry out rotary motion at any angle;
The transmission pole crossbeam shaft is also able to carry out rotary motion at any angle, by transmission pole support shaft and The rotary motion of transmission pole crossbeam shaft realizes the angle regulation of chucking system and transmission pole crossbeam, solves set of device reality Existing yarn vertical direction clamping, the work of spinning cake horizontal direction chuck.
One end of chuck support rod in the chucking system is connect by screw with transmission pole crossbeam shaft, chuck branch The other end of strut is connect by screw with chuck.
The transmission crossbeam is " recessed " word structure of deformation, and transmission crossbeam is the guide rail of transmission, simultaneously because transmission Crossbeam is fixed at the top of workshop, it is therefore desirable to certain bearing, and use " recessed " word structure, regulation, which is formed, in inside leads Rail improves the stability of operation;" recessed " word structure of falling simultaneously can not only make guide rail load, avoid beating in transmission process Sliding and bearing member slides, and reducing security risk simultaneously because guide rail interior is equipped with driving wheel enables transmission pole fast and stable Movement, guarantee spinning cake transmission efficient and stability.
The first transmission rotating wheel and the second transmission rotating wheel is embedded in the both ends of transmission support plate, makes the first transmission Rotating wheel and the second transmission rotating wheel connect with transmission crossbeam concave inner side lower horizontal plane and transmission crossbeam concave inner side upper horizontal plane Touching, i.e., sustainable transmission support plate, and transmission branch can be driven by the rotation of the first transmission rotating wheel and the second transmission rotating wheel The movement of fagging, while being driven rotating wheel and can be accurately positioned and rotate transmission, it realizes and is accurately positioned in spinning cake transmission process.Pass through The movement of first transmission rotating wheel and the second transmission rotating wheel, while inside the first transmission rotating wheel and the second transmission rotating wheel Spatial position mobile locator realizes the accurate positioning of component in its operational process.
The chucking system includes that there are four mutually isostructural first spinning cake chucking system, the second spinning cake chuck systems for tool System, third spinning cake chucking system and the 4th spinning cake chucking system, and each spinning cake chucking system includes spinning cake chuck pillar, Spinning cake chuck expansion bend, spinning cake chuck weight sensor and spinning cake chuck four are most of;Spinning cake chuck pillar one end is connected to machine Tool hand grabs hand and weighs on weighing bar, and other end is connect with spinning cake chuck weight sensor, presss from both sides on the inside of spinning cake chuck with spinning cake The connection of disk weight sensor, spinning cake expansion bend are fixed among spinning cake chuck pillar.
Specifically:
First chuck pillar one end is fixed by screws on chuck support rod, the other end of the first chuck pillar and the The connection of one chuck weight sensor, with the first chuck weight sensor by screw connection, the first chuck is stretched for the first chuck inside Contracting device is fixed by screws on the first chuck pillar.It is that clamping system is able to carry out size using with movable expansion bend Transformation, to adapt to the clamping work of the spinning cake and yarn filaments cylinder of different inner diameters size, structure design has more popularity.
The outside of first chuck be it is arc-shaped, radian be 30~45 °.Radian be not easy it is excessive, it is excessive, make silk During cake clamping, the spinning cake cylinder internal diameter of clamping larger need to could be clamped, and too small, will lead to during clamping in silk barrel On stress concentrate or it is excessive, influence fiber quality.
The first chuck pillar in the first spinning cake chucking system, the second chuck branch in the second spinning cake chucking system Column, the third chuck pillar in third spinning cake chucking system, the 4th chuck pillar in the 4th spinning cake chucking system pass through screw It is fixed at the circular cross-section quartering of chuck support rod.Using tool there are four the design of symmetrical structure, avoids and clamping Stress is uneven in journey, influences yarn quality, while the design of symmetrical structure improves spinning cake in rotation transportational process The case where stability is avoided in the case where normal stress acts on, and spinning cake is cast outward.
The spinning cake transportation system is by spinning cake transfer gantry, spinning cake transfer gantry pedestal and roller conveying device.It is described Roller conveying device be made of the idler wheel that can be rotated automatically, independent can rotate, to drive the spinning cake on transmitting device Movement, and realize the function of transmission.
The spinning cake transportation system includes spinning cake transfer gantry, spinning cake transfer gantry pedestal and roller conveying device;And Spinning cake transfer gantry pedestal is fixed by screws on level ground, and one end of spinning cake transfer gantry is conveyed by screw and spinning cake Bracket base is fixed, and the other end is fixed by screw and roller conveying device;Stainless steel is uniformly fixed on roller conveying device Idler wheel independent can rotate, and spinning cake movement be driven by the movement of stainless steel roller, to drive the spinning cake on transmitting device Movement, and realize the function of transmission.
One end of roller transportation system bracket is connected on rolling stand, the other end and rolling of roller transportation system bracket Cylinder transportation system pedestal is connected, so that the screw by roller transportation system pedestal is connect with ground.Independent stainless steel drum, It can be controlled by microcomputer and accurately be controlled, realize the identification of spinning cake and packaging process spinning cake spatial position.
Packaging system includes that film packaging rotary system and spinning cake pack rotary system, is from top to bottom film packaging rotation System and spinning cake pack rotary system.
Wherein film packaging rotary system includes packaging composite film, packing film motor, film swing bolster, film packaging Bracket, packing film support frame, packaging composite film bracket and packing film bracket base seven are most of;
Packing film support frame is "door" type steel frame construction, and "door" type plane is vertical with the direction of advance of spinning cake pile, The crossbeam middle position of "door" type steel frame construction packing film support frame is equipped with packing film motor, is fixed by screws in crossbeam Middle position, facilitate carry out film packaging.On the inside of the both sides vertical direction of "door" type steel frame construction packing film support frame There is a packaging composite film bracket of right half sealing type, and the plane of packaging composite film support level direction and spinning cake Transmission system is same On one horizontal plane, at the same it is parallel with the both sides vertical direction of packing film support frame in vertical direction.Simultaneously in right half sealing type Packaging composite film bracket on have packing film.Pass through in the lower section of packing film motor and the center of film swing bolster Screw is attached, and wherein the both ends of film swing bolster are fixed with film packaging bracket with screw, wherein film packaging Bracket is 2-5cm longer than the circumscribed diameter of a circle where spinning cake pile, guarantees that film is rotated to spinning cake pile driven by the motor It is packed.Containing excision blade and absorption adhering film device is carried out to film in film packaging bracket, enable film It waits when rotated and carries out absorption packaging on spinning cake pile, then blade can be made to be cut after rotary packaging, and reach to silk The packaging of cake pile.The packaging process to spinning cake pile is realized by the rotation of spinning cake pile and the rotation of packing film, it not only can be real The raising of existing packaging speed, while slowly rotating and pack due to can control spinning cake in packaging process, simultaneously because film sheet Body can also carry out rotation packaging, therefore can also reduce in packaging process because the big spinning cake pile of weight rotates due to bring energy consumption It reduces.
Spinning cake pile packs rotary system by weighing pressure sensor, packs support base, spinning cake packs rolling wheel support, spinning cake Idler wheel is packed, spinning cake packs support base, and spinning cake packs rotation system, and spinning cake packs support frame, and spinning cake packs conveying roller, silk Cake packs conveying roller bracket, and spinning cake packs support rod, and spinning cake pile packs rotary system pedestal, the 12 part group such as roller seat At;
Spinning cake packaging conveying roller and spinning cake packaging conveying roller bracket form spinning cake in spinning cake pile packaging rotary system Support frame is packed, spinning cake packaging conveying roller is evenly distributed on spinning cake packaging conveying roller bracket, and two spinning cake packagings are defeated Sending the interval between idler wheel is in 5-10cm, and the length that spinning cake packs support frame is the 80% of spinning cake pile length, is guaranteeing spinning cake Pile can be on the basis of placing on roller transmitting device, while being conducive to the packaging in selection packaging process film to spinning cake pile. Four angles of support frame and center is packed in spinning cake to be consolidated by spinning cake packaging support base and spinning cake packaging support rod It is fixed, and spinning cake packaging support rod middle position contains weighing pressure sensor and is connected thereto face.Spinning cake packs support rod And four Angle Positions on spinning cake pile packaging rotary system pedestal are packed rolling wheel support with spinning cake by roller seat and are connect, and Spinning cake packaging rolling wheel support has spinning cake to pack idler wheel.And roller seat is connected as being flexibly connected with spinning cake packaging rolling wheel support, When rotation idler wheel fixing groove roll, connection can 360 ° of arbitrary conversion directions, guarantee spinning cake pile packaging rotary system rotation Stability.Contain spinning cake packaging rotation system, and spinning cake packet in the lower section of the center of spinning cake pile packaging rotary system pedestal Dress rotation system is connected and fixed with spinning cake pile packaging rotary system base center.And spinning cake packaging rotation system and external motor are logical It crosses belt to be attached, when external motor rotation, drives spinning cake pile to pack rotary system base rotation, to keep spinning cake pile whole Body rotates and carries out the packaging process to spinning cake pile in the contact with packaging composite film.
Information logistics system includes the printing of spinning cake pile and scanning system, packs spinning cake conveying cylinder, packs spinning cake delivery system System support base packs spinning cake conveying cylinder bracket, packaging five part of spinning cake transportation system bracket composition.Pack spinning cake conveying rolling Packaging spinning cake conveying cylinder is evenly distributed on tube stent, and packing the spacing distance between spinning cake conveying cylinder is 10-50cm, Conducive to the transmission of spinning cake pile.One end and the packaging spinning cake conveying cylinder bracket for packing spinning cake transportation system bracket are solid by screw Fixed, the other end of packaging spinning cake transportation system bracket is connect by screw with packaging spinning cake transportation system support base, and is wrapped Dress spinning cake transportation system support base and ground are fixed by screws on ground.The printing of spinning cake pile and scanning system and packaging silk Cake conveying cylinder support vertical, and print system and scanning system are followed successively by spinning cake pile conveying direction.System print is set to get well packet After the spinning cake pile information installed, it is then scanned into row information storage again.By the scanning and printing to spinning cake information, silk is realized The big data logistics of cake information, conducive to the trackability and digitlization for realizing spinning cake information, convenient for the intelligent management of factory.
A kind of online adding set of intelligence, it includes fiber feeding device, piston compression melting tank, melted melt storages Kettle, it is online to add melt kettle, five part of slice adding set;Fiber feeding device tool adds there are two mutually isostructural fiber Expect apparatus system composition, i.e. the first fiber feeding device system and the second fiber charging system, and the first fiber feeding device system System and the second fiber charging system are symmetrically mounted on piston compression melting pot sidewall;Piston compression melting tank, melted melt storage It deposits kettle and online addition melt kettle shares sleeve wall system, melted melt storage still setting piston compresses melting tank and adds online Add between melt kettle, the melt feed pipe of online adding set is connect with the discharge nozzle for adding melt kettle online, and precision is passed through The online addition melt flow of metering pump control, slice adding set are mounted on online addition melt kettle discharging pipeline;It adopts It is melted with having compression melting tank to carry out preliminary compression to Filamentous fiber, then remelted melt is melted through storage still Storage guarantees the continuity of melt supply.
The first fiber feeding device system includes waste silk feed pipe, feed inlet valve, negative pressure device three parts group At the waste silk feed pipe compresses melting tube body with piston and connect, and is connected with feed inlet valve on waste silk feed pipe and bears Pressure device, the distance of feed inlet valve to piston compression melt tank body ratio at a distance from negative pressure device to piston compression melt tube body Value is 2: 3.
The piston compression melting tank includes piston compression melting tank body, piston compression melting tank discharge nozzle, piston pressure Contracting melting tank discharge valve;And piston compression melting tank body is by piston, piston compression melting tank skin, piston compression melting tank bottom Composition;The piston compressed tanks discharge nozzle setting compresses melting tank bottom center in piston, and piston compressed tanks discharge Piston compression melting tank discharge valve is connected on pipe.Piston compression melting tank with piston carries out the useless fibre of filiform Compression avoids conventional useless fibre and is difficult to direct melt-processed.Since there are pressure, tube walls in piston compression process Bottom uses the sphere curved surface of opening upwards, guarantees the stability of tank body and maximizes use space, while can also be compression Pressure in the process, passes to melt, and highly viscous polyester fondant is enable smoothly to flow into melted melt storage still.
The melted melt storage still includes melted melt storage still wall, melted melt storage still bottom plate, melted melt Storage still discharge valve;And melted melt storage still is cylindrical tank, the top of melted melt storage still wall and piston pressure By being welded to connect, the bottom of melted melt storage still wall and melted melt storage still bottom plate are connected contracting melting tank skin by welding It connects, melted melt storage still discharge valve is installed in the center of melted melt storage still bottom plate.
The slice adding set includes slice hopper, slice melting screw rod, metering pump, slice charge pipe four It is grouped as, wherein slice hopper is connected with slice melting screw rod, and the one end for being sliced charge pipe is connected to online addition melt kettle and goes out In expects pipe, the other end is connected with the extrusion head of slice melting screw rod, is equipped with metering pump on slice charge pipe.
The online addition melt kettle includes online addition melt kettle wall, and online addition melt bottom plate is online to add Melt kettle discharge nozzle, it is online to add melt kettle discharging metering pump composition;And online addition melt kettle is cylindrical tank, it is online The top for adding melt kettle wall and melted melt storage still wall are by being welded to connect, the online bottom for adding melt kettle wall and online Melt bottom plate is added by being welded to connect, online addition melt kettle is installed in the center of addition melt bottom plate online Discharge nozzle, while online addition melt kettle metering pump being installed on addition melt kettle discharge nozzle online.
Compared with prior art, the positive effect of the present invention is:
FDY of the present invention packs mating logistics system automatically realizes the automatic packaging of spinning cake pile and extensive, efficiently Packaging and conveying, while its packaging efficiency is realized by bidirectional rotation packaging system and spinning cake pile rotary packaging system and is improved To original 5-10 times, energy consumption is lower, while by the record and data-printing to packaging process spinning cake weight and information, The automatic textures of spinning cake information bar code are realized, to be conducive to subsequent materials stream informationization process, realize chemical fiber spinning cake oneself Dynamicization packaging is merged with information-based Logistics, improves the utilization rate and production efficiency of workshop.
Intermediate film rotary packaging is arranged in the present invention, and packaging below can be reduced, and high-efficient, low energy consumption.
[Detailed description of the invention]
The overall structure diagram of Fig. 1 the application;
The structural schematic diagram of the spinning cake Transmission system of Fig. 2 the application;
The spinning cake Transmission system driving wheel mosaic texture schematic diagram of Fig. 3 the application;
The chucking system structural schematic diagram of Fig. 4 the application;
The flow diagram of the online adding set of the intelligence of Fig. 5 the application;
The structural schematic diagram of the online adding set of the intelligence of Fig. 6 the application;
The label in accompanying drawing is: 1 is roller transportation system, 101 be rolling stand, and 102 be stainless steel drum, and 103 be rolling Cylinder transportation system bracket, 104 be roller transportation system pedestal;2 be packaging system, and 201 be packaging composite film, and 202 is thin to pack Film motor, 203 be film swing bolster, and 204 be film packaging bracket, and 2041 excision blades, 2042 be absorption adhering film dress It sets, 205 be packing film support frame, and 206 be packaging composite film bracket, and 207 be packing film bracket base, and 208 be weighing pressure Force snesor, 209 be packaging support base, and 210 pack rolling wheel support for spinning cake, and 211 pack idler wheel for spinning cake, and 212 be spinning cake Motor base is packed, 213 pack rotation system for spinning cake, and 214 pack support frame for spinning cake, and 215 pack conveying roller for spinning cake, 216 for spinning cake pack conveying roller bracket, 217 for spinning cake pack support rod, 218 for spinning cake pile pack rotary system pedestal, 219 For roller seat;3 be information logistics system, and 301 be the printing of spinning cake pile and scanning system, and 3011 be print system, and 3012 be to sweep System is retouched, 302 be packaging spinning cake conveying cylinder, and 303 be packaging spinning cake transportation system support base, and 304 be packaging spinning cake conveying Rolling stand, 305 be packaging spinning cake transportation system bracket;4 be spinning cake, and 5 be each laminate of spinning cake, and 6 be spinning cake pile, and 7 be spinning cake packet Fill composite membrane, 11 for transmission crossbeam, 12 for transmission support plate, 13 for first transmission rotating wheel, 14 for second transmission rotating wheel, 15 To transmit pole support, 16 be transmission pole support shaft, and 17 be transmission pole crossbeam, and 18 be transmission pole expansion bend, and 19 is horizontal for transmission pole Beam shaft, 20 be chuck support rod, and 21 be chuck, and 2111 be the first chuck pillar, and 2121 be the first chuck expansion bend, and 2131 are First chuck weighing sensor, 2141 be the first chuck;2112 be the second chuck pillar;2113 be third chuck pillar; 2114 be the 4th chuck pillar;10 be spinning cake transportation system, and 1001 convey support rod for spinning cake, and 1002 convey pedestal for spinning cake;
99881 be waste silk feed pipe, and 99882 be feed inlet valve, and 99883 be negative pressure device, and 99884 is molten for piston compression Melt tank body, 9988401 be piston, and 9988402 be piston compression melting tank skin, and 9988403 be piston compression melting tank bottom, 99885 be piston compression melting tank discharge port, and 99886 be piston compression melting tank discharge valve, and 99887 store for melted melt Kettle, 9988701 be melted melt storage still wall, and 9988702 be melted melt storage still bottom plate, and 9988703 store up for melted melt Kettle outlet valve is deposited, 99888 be online addition melt kettle, and 9988801 be online addition melt kettle wall, and 9988802 be online addition Melt bottom plate, 9988803 be online addition melt kettle discharge nozzle, 9988804 online addition melt kettle metering pumps;99889 function Adding set, 998891 slice hoppers, 998892 slice melting screw rods, 998893 metering pumps, 998894 slice chargings can be sliced Pipe.
[specific embodiment]
The specific embodiment of mating logistics device is packed in a kind of FDY digitlization of the present invention presented below automatically.
Embodiment 1
Refer to attached drawing 1, mating logistics device is packed in a kind of FDY digitlization automatically, FDY waste and old fibre and function modified is cut Piece sample is melted to obtain modified poly ester melt by intelligent online adding set, will be modified poly- by online adding set Ester melt and straight spin after melt is mixed carry out melt spinning, obtain poly- fine product, and poly- fine product is transported to FDY digitlization Automatically it packs in mating logistics device, which is characterized in that it includes to be conveyed by spinning cake that mating logistics device is packed in FDY digitlization automatically Direction is from left to right respectively spinning cake Transmission system 9, spinning cake transportation system 10, roller transportation system 1, packaging system 2 and information Logistics system 3.And spinning cake transportation system 10 is parallel with 1 two systems of roller transportation system installs, midfeather distance is 15- 30cm, while being spaced centre in spinning cake transportation system 10 and roller transportation system 1 and spinning cake Transmission system 9, roller conveying are installed System 1, spacing distance is 2-10cm between packaging system 2 and information logistics system 3.
The mass ratio of FDY waste and old fibre and function modified section sample is 1:9, and wherein FDY waste and old fibre comes from FDY spinning The waste silk that technique generates, function modified section sample are antibacterial PET slice etc..
The spinning cake Transmission system 9, it includes Transmission system, chucking system two parts,
Wherein, Transmission system includes transmission crossbeam 11, transmits support plate 12, the first transmission rotating wheel 13, and the second transmission turns Driving wheel 14 transmits pole support 15, transmits pole support shaft 16, transmission pole crossbeam 17, transmission pole expansion bend 18, transmission pole crossbeam turn Axis 19;
Chucking system includes chuck support rod 20 and chuck 21.
The top that crossbeam 11 is transmitted in the Transmission system is fixed by screws at the top of workshop, forms fixed lead Rail;Transmission support plate 12 forms T-shaped with transmission pole support 15;First transmission rotating wheel 13 and the second transmission rotating wheel 14 are inlayed Embedded in transmission 12 both ends of support plate;It is fixed by screw and transmission support plate 12 to transmit 15 upper end of pole support, simultaneous transmission bar branch The lower end of column 15 is connect with transmission pole support shaft 16, and one end of transmission pole crossbeam 17 is fixed by screws in transmission pole support and turns On axis 16, the other end of transmission pole crossbeam 17 is screwed transmission pole crossbeam shaft 19, in the centre of transmission pole crossbeam 17 Position has been screwed transmission pole expansion bend 18;Due to spinning cake heavier mass, and spinning cake is relatively large in diameter, and is transmitted in spinning cake In the process, due to being unilateral stress, stablize to guarantee to transmit in transmission process, reduction rubs to driving wheel in guide rail It wipes, position of the transmission pole crossbeam on transmission pole support cannot be excessively high, while also needing to need transmission pole crossbeam to transmission support plate Certain length is wanted, the swing of transmission is reduced, improves stability.
The transmission pole support shaft 16 is able to carry out rotary motion at any angle;
The transmission pole crossbeam shaft 19 is also able to carry out rotary motion at any angle, by transmitting pole support shaft 16 and transmission pole crossbeam shaft 19 rotary motion, realize the angle regulation of chucking system and transmission pole crossbeam, solve a set of Device realizes the clamping of yarn vertical direction, the work of spinning cake horizontal direction chuck.
One end of chuck support rod 20 is connect by screw with transmission pole crossbeam shaft 19 in the chucking system, chuck The other end of support rod 20 is connect by screw with chuck 21.
The transmission crossbeam 11 is " recessed " word structure of deformation, and transmission crossbeam 11 is the guide rail of transmission, simultaneously because Transmission crossbeam is fixed at the top of workshop, it is therefore desirable to certain bearing, and use " recessed " word structure, rule are formed in inside Determine guide rail, improves the stability of operation;" recessed " word structure of falling simultaneously can not only make guide rail load, avoid in transmission process Skidding and bearing member slide, reducing security risk simultaneously because guide rail interior is equipped with driving wheel keeps transmission pole quick Stable movement guarantees the efficient and stability of spinning cake transmission.
The described first transmission rotating wheel 13 and the second transmission rotating wheel 14 are embedded in the both ends of transmission support plate 12, make the One transmission rotating wheel 13 and the second transmission rotating wheel 14 and transmission crossbeam concave inner side lower horizontal plane and transmission crossbeam concave inner side Upper horizontal plane contact, i.e., sustainable transmission support plate, and the rotation of rotating wheel can be driven by the first transmission rotating wheel and second, The movement of transmission support plate is driven, while being driven rotating wheel to be accurately positioned and rotate transmission, realizes essence in spinning cake transmission process Determine position.By the movement of the first transmission rotating wheel and the second transmission rotating wheel, while the first transmission rotating wheel and second is driven Spatial position mobile locator inside rotating wheel, realizes the accurate positioning of component in its operational process.
The chucking system 21 includes that there are four mutually isostructural first spinning cake chucking system, the second spinning cake chucks for tool System, third spinning cake chucking system and the 4th spinning cake chucking system, and each spinning cake chucking system includes spinning cake chuck branch Column, spinning cake chuck expansion bend, spinning cake chuck weight sensor and spinning cake chuck four are most of;Spinning cake chuck pillar one end is connected to Manipulator grabs hand and weighs on weighing bar, and other end is connect with spinning cake chuck weight sensor, spinning cake chuck inside and spinning cake The connection of chuck weight sensor, spinning cake expansion bend are fixed among spinning cake chuck pillar.
Specifically:
First chuck pillar, 2111 one end is fixed by screws on chuck support rod 20, the first chuck pillar 2111 it is another Outer one end is connect with the first chuck weight sensor 2131, and 2141 inside of the first chuck and the first chuck weight sensor 2131 are logical Screw connection is crossed, the first chuck expansion bend 2121 is fixed by screws on the first chuck pillar 2111.Using with movable Expansion bend is the transformation that clamping system is able to carry out size, to adapt to the spinning cake and yarn filaments cylinder of different inner diameters size Work is clamped, structure design has more popularity.
Be on the outside of first chuck 2141 it is arc-shaped, radian be 30~45 °.Radian be not easy it is excessive, it is excessive, make During spinning cake clamping, the spinning cake cylinder internal diameter of clamping larger need to could be clamped, and too small, will lead to during clamping in silk cylinder Stress concentration or excessive on wall, influences fiber quality.
The first chuck pillar 2111, the second chuck pillar 2112, third chuck pillar 2113, the 4th chuck pillar 2114 are fixed by screws at the circular cross-section quartering of chuck support rod 30.Using tool there are four symmetrical structure design, The uneven of during clamping stress is avoided, influences yarn quality, while the design of symmetrical structure improves spinning cake and turning The case where stability in dynamic transportational process, avoids in the case where normal stress acts on, and spinning cake is cast outward.
For the spinning cake transportation system 10 by spinning cake transfer gantry 1001, spinning cake transfer gantry pedestal 1002 and idler wheel are defeated Send device.The roller conveying device is made of the idler wheel that can be rotated automatically, independent can be rotated, so that transmission be driven to fill The spinning cake movement set, and realize the function of transmission.
The roller transportation system 1 is by rolling stand 101, stainless steel drum 102,103 He of roller transportation system bracket 104 4 parts of roller transportation system pedestal form, and the stainless steel that diameter is 5-10cm is evenly distributed in rolling stand 101 Roller 102, the spacing distance between stainless steel drum 102 is 10-50cm, conducive to the transmission of spinning cake pile.Roller transportation system branch One end of frame 103 is connected on rolling stand 101, the other end of roller transportation system bracket 103 and roller transportation system bottom Seat 104 is connected, so that the screw by roller transportation system pedestal 104 is connect with ground.Independent stainless steel drum, Ke Yitong It crosses microcomputer control accurately to be controlled, realizes the identification of spinning cake and packaging process spinning cake spatial position.
Packaging system 2 includes that film packaging rotary system and spinning cake pack rotary system, is from top to bottom film packaging rotation Transfer from one department to another system and spinning cake packs rotary system.
Wherein film packaging rotary system includes packaging composite film 201, packing film motor 202, film swing bolster 203, film packaging bracket 204, packing film support frame 205, packaging composite film bracket 206 and packing film bracket base 207 Seven is most of;
Packing film support frame 205 is "door" type steel frame construction, and "door" type plane is vertical with the direction of advance of spinning cake pile, It is equipped with packing film motor 202 in the crossbeam middle position of "door" type steel frame construction packing film support frame 205, it is solid by screw It is scheduled on the middle position of crossbeam, facilitates carry out film packaging.It is perpendicular on the both sides of "door" type steel frame construction packing film support frame 205 Histogram has the packaging composite film bracket 206 of right half sealing type inwardly, and 206 horizontal direction of packaging composite film bracket and spinning cake pass The plane of defeated system is put down in same level, while in the both sides vertical direction of vertical direction and packing film support frame 205 Row.There is packing film 201 on the packaging composite film bracket 206 of right half sealing type simultaneously.In the lower section of packing film motor 202 It is attached with the center of film swing bolster 203 by screw, wherein the both ends of film swing bolster 203 and film packet Dress bracket 204 is fixed with screw, and wherein film packaging bracket 204 is 2-5cm longer than the circumscribed diameter of a circle where spinning cake pile, Guarantee that film, which is rotated, packs spinning cake pile driven by the motor.Containing to film in film packaging bracket 204 It carries out excision blade 2041 and adsorbs adhering film device 2042, so that film is waited when rotated and adsorbed on spinning cake pile Packaging, then can be such that blade is cut after rotary packaging, and reach the packaging to spinning cake pile.By the rotation of spinning cake pile and The rotation of packing film is realized to the packaging process of spinning cake pile, and the raising of packaging speed, while packaging process not only may be implemented In slowly rotate and pack due to can control spinning cake, simultaneously because film itself can also carry out rotation packaging, therefore may be used also To reduce, bring energy consumption is reduced due to weight big spinning cake pile rotation in packaging process.
Spinning cake pile packs rotary system by weighing pressure sensor 208, packs support base 209, spinning cake packs idler wheel branch Frame 210, spinning cake pack idler wheel 211, and spinning cake packs support base 212, and spinning cake packs rotation system 213, and spinning cake packs support frame 214, spinning cake packs conveying roller 215, and spinning cake packs conveying roller bracket 216, and spinning cake packs support rod 217, spinning cake pile packaging Rotary system pedestal 218, the equal 12 parts composition of roller seat 219;
Spinning cake packaging conveying roller 215 and spinning cake pack 216 groups of conveying roller bracket in spinning cake pile packaging rotary system Support frame 214 is packed at spinning cake, spinning cake packaging conveying roller 215 is evenly distributed on spinning cake packaging conveying roller bracket 216, and Interval between two spinning cake packaging conveying rollers 215 is in 5-10cm, and the length that spinning cake packs support frame 214 is that spinning cake pile is long Degree 80%, guarantee spinning cake pile can on roller transmitting device place on the basis of, while be conducive to selection packaging process Packaging of the film to spinning cake pile.214 4 angles of support frame and center are packed in spinning cake, and support base is packed by spinning cake 212 are fixed with spinning cake packaging support rod 217, and weighing pressure sensor is contained in spinning cake packaging 217 middle position of support rod 208 and it is connected thereto face.One end of spinning cake packaging support rod 217 is fixed on spinning cake pile packaging by packing support base 209 On rotary system pedestal 218, and four Angle Positions on spinning cake pile packaging rotary system pedestal 218 pass through roller seat 219 It is connect with spinning cake packaging rolling wheel support 210, and spinning cake packaging rolling wheel support 210 has spinning cake to pack idler wheel 211.And roller seat 219 are connected as being flexibly connected with spinning cake packaging rolling wheel support 210, and idler wheel is rolled in fixing groove when rotated, and connection can be 360 ° Arbitrary conversion direction guarantees the stability of spinning cake pile packaging rotary system rotation.Spinning cake pile is packed in rotary system pedestal 218 Spinning cake packaging rotation system 213 is contained in the lower section of heart position, and spinning cake packaging rotation system 213 and spinning cake pile pack rotary system 218 center of pedestal is connected and fixed.And spinning cake packaging rotation system 213 and external motor are attached by belt, when external electricity Machine rotate when, drive spinning cake pile packaging rotary system pedestal 218 rotate, thus make spinning cake pile unitary rotation and with pack it is compound The packaging process to spinning cake pile is carried out when the contact of film.
Wherein information logistics system 3 includes the printing of spinning cake pile and scanning system 301, packs spinning cake conveying cylinder 302, packaging Spinning cake transportation system support base 303 packs spinning cake conveying cylinder bracket 304, packs 305 5 part of spinning cake transportation system bracket Composition.It is evenly distributed with packaging spinning cake conveying cylinder 302 on packaging spinning cake conveying cylinder bracket 304, and packs spinning cake conveying rolling Spacing distance between cylinder 302 is 10-50cm, conducive to the transmission of spinning cake pile.Pack 305 one end of spinning cake transportation system bracket and packet Dress spinning cake conveying cylinder bracket 304 is screwed, and one end is connected by screw and packaging spinning cake transportation system support base 303 It connects, and packs spinning cake transportation system support base 303 and be fixed by screws on ground with ground.The printing of spinning cake pile and scanning system System 301 is vertical with packaging spinning cake conveying cylinder bracket 304, and is followed successively by print system 3011 and scanning in spinning cake pile conveying direction System 3012.After so that system print is got well packaged spinning cake pile information, it is then scanned into row information storage again.By believing spinning cake The scanning and printing of breath, realize spinning cake information big data logistics, conducive to realize spinning cake information trackability and digitlization, Convenient for the intelligent management of factory.
Operation: spinning cake 4 by the chuck of spinning cake Transmission system by being pressed from both sides under the transmission of spinning cake transportation system before this It takes, then under the rotation of chucking system, spinning cake 4 is placed in roller transportation system 1, to realize the stacking process shape of spinning cake At spinning cake pile 6, is rotated driven by the motor by the stainless steel drum 102 in roller transportation system 1, make spinning cake pile 6 forward It is mobile, then in being transported to packaging system 2, after spinning cake pile 6 enters packaging system 2, pass through pressure sensor 208 before this It weighs, then data are transferred to data gathering system, then control computer and restart absorption adhering film device 2042, make Film is first attached on spinning cake pile 6, then restarts the external electricity of packing film motor 202 and spinning cake packaging rotation system 213 Machine, wherein packing film motor 202 rotates clockwise, and spinning cake packaging rotation system 213 rotates counterclockwise, and packaging composite film 201 rotate under the drive of spinning cake 6 and under the drive of film packaging bracket 204, and film is packed on spinning cake 6, when Spinning cake packaging rotation system 213 stops after spinning cake 6 is packaged into certain thickness, and then packing film motor 202 stops operating, then The thin film separation under the drive of excision blade 2041, then in the case where absorption adhering film device 2042 is driven, film is adhered to spinning cake 6 Upper completion packaging operation is transferred in information logistics system 3, passes through under the rolling for then packing conveying roller by 215 spinning cakes The transmission of rolling, prints spinning cake at arrival, is then scanned, and data are transferred in database, completes entire silk The packaging of cake and the record entire work flow of data.
Referring to attached drawing 5,6, a kind of online adding set of intelligence, it includes fiber feeding device, piston compression melting tanks 99884, melted melt storage still 99887 is online to add melt kettle 99888,99,889 5 part of slice adding set;Its Described in fiber feeding device with mutually isostructural fiber feeding device system form, i.e. the first fiber feeding device system With the second fiber charging system, and the first fiber feeding device system and the second fiber charging system be symmetrically mounted on piston compression It melts on pot sidewall;Piston compression melting tank, melted melt storage still and online addition melt kettle share sleeve wall system, melt Melting body storage still is arranged piston and compresses between melting tank and online addition melt kettle, and the melt feed pipe of online adding set is It is connect with the discharge nozzle of online addition melt kettle, online addition melt flow, slice addition is controlled by precision metering pump Device is mounted on online addition melt kettle discharging pipeline;Preliminary pressure is carried out to Filamentous fiber using having compression to melt tank Contracting melting, then remelted melt carries out melting storage through storage still, guarantees the continuity of melt supply.
The first fiber feeding device system includes waste silk feed pipe 99881, feed inlet valve 99882, negative pressure dress 99883 three parts composition is set, the waste silk feed pipe 99881 compresses melting tube body 99884 with piston and connect, and waste silk is fed Feed inlet valve 99882 and negative pressure device 99883 are connected on pipe 99881, feed inlet valve 99882 to piston compresses melt-tank The distance of body 99884 and the distance ratio of negative pressure device 99883 to piston compression melt tube body 99884 are 2: 3.
The slice adding set 99889 includes slice hopper 998891, slice melting screw rod 998892, metering Pump 998893, slice 998,894 4 part of charge pipe composition, wherein slice hopper 998891 melts 998892 phase of screw rod with slice Even, one end of slice charge pipe 998894 is connected on online addition melt kettle discharge nozzle 9988803, and the other end and slice melt The extrusion head of screw rod 998892 is connected, and is equipped with metering pump 998893 on slice charge pipe 998894.
The piston compression melting tank includes piston compression melting tank body 99884, piston compression melting tank discharge nozzle 99885, piston compression melting tank discharge valve 99886 etc. partially forms;And piston compression melting tank body 99884 is by piston 9988401, piston compression melting tank skin 9988402, piston compression melting tank bottom 9988403 forms;The piston compression The setting of tank discharge nozzle 99885 compresses melting 9988403 center of tank bottom, and piston compressed tanks discharge nozzle 99885 in piston On be connected with piston compression melting tank discharge valve 99886.Piston compression melting tank with piston is to the useless fibre of filiform It is compressed, avoids conventional useless fibre and be difficult to direct melt-processed.Due in piston compression process there are pressure, Tube wall bottom uses the sphere curved surface of opening upwards, guarantees the stability of tank body and maximizes use space, can also be simultaneously Pressure in compression process, passes to melt, and highly viscous polyester fondant is enable smoothly to flow into melted melt storage still.
The melted melt storage still 99887 includes melted melt storage still wall 9988701, melted melt storage still bottom Plate 9988702, melted melt storage still discharge valve 9988703 form;And melted melt storage still 99887 is cylindrical tank Body, the top of melted melt storage still wall 9988701 and piston compression melting tank skin 9988402 are by being welded to connect, melting The bottom of melt storage still wall 9988701 and melted melt storage still bottom plate 9988702 are stored up by being welded to connect in melted melt The center for depositing bottom plate 9988702 is equipped with melted melt storage still discharge valve 9988703.
The online addition melt kettle 99888 includes online addition melt kettle wall 9988801, online to add melt bottom Plate 9988802, online to add melt kettle discharge nozzle 9988803, the online melt kettle discharging metering pump 9988804 that adds forms;And Online addition melt kettle 99888 is cylindrical tank, and the top and melted melt for adding melt kettle wall 9988801 online store Kettle wall 9988701 is by being welded to connect, the online bottom for adding melt kettle wall 9988801 and online addition melt bottom plate 9988802 by being welded to connect, and is equipped with online addition melt kettle in the center of addition melt bottom plate 9988802 online Discharge nozzle 9988803, while online addition melt kettle metering pump being installed on addition melt kettle discharge nozzle 9988803 online 9988804。
The workflow of intelligent online adding set: it is directed to during synthetic fiber spinning, the fiber of the high puffy of generation It is difficult to the problem of directly melting, is designed;When generating discarded FDY fiber sample in spinning process, by the fibre of collection Sample is tieed up in the inlet of fiber sample feed pipe 99881, due to the suction function of negative pressure device 99883, makes useless fibre It enters in waste silk feed pipe 99881, then under through suction function, fiber sample enters piston compression melting tank body In 99884, since fiber is high soft fluffy state, melting process is complex, therefore in the effect of piston 9988401 Under, i.e. melted by heating under the high temperature conditions, and be compacted by piston, then by being compressed on melting tank bottom 9988403 in piston Piston compression melting tank discharge port 99885 enter in melted melt storage still 99887, be then stored at melted melt storage In kettle, after polyester melt has certain storage capacity, melt enters online addition by melted melt storage still outlet valve In melt kettle 99888, need to pass through slice adding set slice hopper in addition function component simultaneously for function sample Slice in 998891 melts under the drive of slice melting screw rod 998892, by metering pump 998893 by slice charge pipe 998894 are added in online addition kettle pipeline, by adding the accurate measurement of melt kettle metering pump 9988804 online, realize melt Online addition reuse.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art Member, without departing from the inventive concept of the premise, can also make several improvements and modifications, these improvements and modifications also should be regarded as In protection scope of the present invention.

Claims (7)

1. mating logistics device is packed in a kind of FDY digitlization automatically, FDY waste and old fibre and function modified section sample pass through intelligence Change online adding set to be melted to obtain modified poly ester melt, is melted modified poly ester melt and straight spin by online adding set Body carries out melt spinning after being mixed, and obtains poly- fine product, and poly- fine product is transported to FDY digitlization and packs mating object automatically Flow device in, which is characterized in that its spinning cake conveying direction from left to right be respectively spinning cake Transmission system, spinning cake transportation system, Roller transportation system, packaging system and information logistics system;And spinning cake transportation system is parallel with roller transportation system two systems Installation, midfeather distance is 15~30cm, while being equipped with silk among spinning cake transportation system and roller transportation system interval Cake Transmission system;Roller transportation system, the spacing distance between packaging system and information logistics system are 2~10cm;
The spinning cake Transmission system, it includes Transmission systems and chucking system two parts;
Transmission system includes transmission crossbeam, transmits support plate, the first transmission rotating wheel, and the second transmission rotating wheel transmits pole support, Transmit pole support shaft, transmission pole crossbeam, transmission pole expansion bend, transmission pole crossbeam shaft;
Chucking system includes chuck support rod and chuck;
It transmits and is fixed by screws at the top of crossbeam at the top of workshop in the Transmission system, form fixed guide rail;Transmission Support plate forms T-shaped with transmission pole support;First transmission rotating wheel and the second transmission rotating wheel are embedded in transmission support plate Both ends;Transmission pole support upper end is fixed by screw and transmission support plate, the lower end of simultaneous transmission pole support and transmission pole support Shaft connection, one end of transmission pole crossbeam are fixed by screws in transmission pole support shaft, and the other end of transmission pole crossbeam is logical Screw constant transmissions bar crossbeam shaft is crossed, has been screwed transmission pole expansion bend in the middle position of transmission pole crossbeam;
One end of the chuck support rod is connect by screw with transmission pole crossbeam shaft, and the other end of chuck support rod passes through Screw is connect with chuck.
2. mating logistics device is packed in a kind of FDY digitlization as described in claim 1 automatically, which is characterized in that
The transmission crossbeam is " recessed " word structure of deformation, and transmission crossbeam is the guide rail of transmission;
The first transmission rotating wheel and the second transmission rotating wheel is embedded in the both ends of transmission support plate, rotates the first transmission Wheel and the second transmission rotating wheel are contacted with transmission crossbeam concave inner side lower horizontal plane and transmission crossbeam concave inner side upper horizontal plane, i.e., Sustainable transmission support plate drives the fortune of transmission support plate by the rotation of the first transmission rotating wheel and the second transmission rotating wheel It moves, while being driven rotating wheel to be accurately positioned and rotate transmission, realizes and be accurately positioned in spinning cake transmission process.
3. mating logistics device is packed in a kind of FDY digitlization as described in claim 1 automatically, which is characterized in that
The chucking system includes to have there are four mutually isostructural first spinning cake chucking system, the second spinning cake chucking system, Third spinning cake chucking system and the 4th spinning cake chucking system, and each spinning cake chucking system includes spinning cake chuck pillar, silk Cake chuck expansion bend, spinning cake chuck weight sensor and spinning cake chuck four are most of;Spinning cake chuck pillar one end is connected to machinery Hand grabs hand and weighs on weighing bar, and other end is connect with spinning cake chuck weight sensor, spinning cake chuck inside and spinning cake chuck Weight sensor connection, spinning cake expansion bend are fixed among spinning cake chuck pillar;
In the first spinning cake chucking system, first chuck pillar one end is fixed by screws on chuck support rod, the first chuck The other end of pillar is connect with the first chuck weight sensor, passes through spiral shell with the first chuck weight sensor on the inside of the first chuck Silk connection, the first chuck expansion bend are fixed by screws on the first chuck pillar;
The outside of first chuck be it is arc-shaped, radian be 30~45 °;
The first chuck pillar in the first spinning cake chucking system, the second chuck pillar in the second spinning cake chucking system, Third chuck pillar in third spinning cake chucking system, the 4th chuck pillar in the 4th spinning cake chucking system are screwed At the circular cross-section quartering of chuck support rod.
4. mating logistics device is packed in a kind of FDY digitlization as described in claim 1 automatically, which is characterized in that
One end of the roller transportation system bracket is connected on rolling stand, the other end of roller transportation system bracket with Roller transportation system pedestal is connected, so that the screw by roller transportation system pedestal is connect with ground;
Packaging system includes that film packaging rotary system and spinning cake pack rotary system, is from top to bottom film packaging rotary system Rotary system is packed with spinning cake;
Wherein, film packaging rotary system includes packaging composite film, packing film motor, film swing bolster, film packaging branch Frame, packing film support frame, packaging composite film bracket and packing film bracket base seven are most of;
Packing film support frame is "door" type steel frame construction, and "door" type plane is vertical with the direction of advance of spinning cake pile, at " door " The crossbeam middle position of shaped steel frame structural packaging thin film support frame is equipped with packing film motor, is fixed by screws in crossbeam Between position, facilitate carry out film packaging;There is the right side on the inside of the both sides vertical direction of "door" type steel frame construction packing film support frame The packaging composite film bracket of half sealing type, and the plane of packaging composite film support level direction and spinning cake Transmission system is in same water In plane, at the same it is parallel with the both sides vertical direction of packing film support frame in vertical direction;Simultaneously in the packet of right half sealing type Filling on compound membrane support has packing film;Pass through screw in the lower section of packing film motor and the center of film swing bolster It is attached, wherein the both ends of film swing bolster are fixed with film packaging bracket with screw.
5. mating logistics device is packed in a kind of FDY digitlization as described in claim 1 automatically, which is characterized in that
Spinning cake pile packs rotary system by weighing pressure sensor, packs support base, spinning cake packs rolling wheel support, spinning cake packaging Idler wheel, spinning cake pack support base, and spinning cake packs rotation system, and spinning cake packs support frame, and spinning cake packs conveying roller, spinning cake packet Conveying roller bracket is filled, spinning cake packs support rod, and spinning cake pile packs rotary system pedestal, roller seat composition;
In spinning cake pile packaging rotary system, spinning cake packs conveying roller and spinning cake packaging conveying roller bracket composition spinning cake packaging Support frame, spinning cake packaging conveying roller are evenly distributed on spinning cake packaging conveying roller bracket, and two spinning cake packaging conveying rollings Interval between wheel is in 5~10cm, and the length that spinning cake packs support frame is the 80% of spinning cake pile length, is guaranteeing spinning cake pile energy Enough on the basis of placing on roller transmitting device, while being conducive to the packaging in selection packaging process film to spinning cake pile;In silk Cake packaging four angles of support frame and center are packed support base by spinning cake and are fixed with spinning cake packaging support rod, and Contain weighing pressure sensor and be connected thereto face in spinning cake packaging support rod middle position;Spinning cake pack support rod and in silk Four Angle Positions on cake pile packaging rotary system pedestal are packed rolling wheel support with spinning cake by roller seat and are connect, and spinning cake packet Dress rolling wheel support has spinning cake to pack idler wheel;And roller seat is connected as being flexibly connected with spinning cake packaging rolling wheel support, when rotated Idler wheel is rolled in fixing groove, connects 360 ° of arbitrary conversion directions, guarantees the stability of spinning cake pile packaging rotary system rotation; Spinning cake packaging rotation system is contained in the lower section of the center of spinning cake pile packaging rotary system pedestal, and spinning cake packs rotation system It is connected and fixed with spinning cake pile packaging rotary system base center.
6. mating logistics device is packed in a kind of FDY digitlization as described in claim 1 automatically, which is characterized in that
Information logistics system includes the printing of spinning cake pile and scanning system, packs spinning cake conveying cylinder, packs spinning cake transportation system branch Pedestal is supportted, spinning cake conveying cylinder bracket, packaging five part of spinning cake transportation system bracket composition are packed;Pack spinning cake conveying cylinder branch Packaging spinning cake conveying cylinder is evenly distributed on frame, and packing the spacing distance between spinning cake conveying cylinder is 10~50cm, benefit In the transmission of spinning cake pile;The one end and packaging spinning cake conveying cylinder bracket for packing spinning cake transportation system bracket are screwed, The other end of packaging spinning cake transportation system bracket is connect by screw with packaging spinning cake transportation system support base, and packs silk Cake transportation system support base and ground are fixed by screws on ground;The printing of spinning cake pile and scanning system and packaging spinning cake are defeated It send rolling stand vertical, and is followed successively by print system and scanning system in spinning cake pile conveying direction;System print is got well to package Spinning cake pile information after, be then scanned into again row information storage;By the scanning and printing to spinning cake information, spinning cake letter is realized The big data logistics of breath, conducive to the trackability and digitlization for realizing spinning cake information, convenient for the intelligent management of factory.
7. mating logistics device is packed in a kind of FDY digitlization as described in claim 1 automatically, which is characterized in that
The online adding set of intelligence, it includes fiber feeding device, piston compression melting tank, melted melt storages Kettle, it is online to add melt kettle, five part of slice adding set;Fiber feeding device tool adds there are two mutually isostructural fiber Expect apparatus system composition, i.e. the first fiber feeding device system and the second fiber charging system, and the first fiber feeding device system System and the second fiber charging system are symmetrically mounted on piston compression melting pot sidewall;Piston compression melting tank, melted melt storage It deposits kettle and online addition melt kettle shares sleeve wall system, melted melt storage still setting piston compresses melting tank and adds online Add between melt kettle, the melt feed pipe of online adding set is connect with the discharge nozzle for adding melt kettle online, and precision is passed through The online addition melt flow of metering pump control, slice adding set are mounted on online addition melt kettle discharging pipeline;
The first fiber feeding device system includes waste silk feed pipe, feed inlet valve, negative pressure device three parts composition, institute The waste silk feed pipe stated compresses melting tube body with piston and connect, and feed inlet valve and negative pressure dress are connected on waste silk feed pipe It sets, the distance of feed inlet valve to piston compression melt tank body and the distance ratio of negative pressure device to piston compression melt tube body are 2:3;
The melted melt storage still includes melted melt storage still wall, melted melt storage still bottom plate, melted melt storage Kettle discharge valve;And melted melt storage still is cylindrical tank, the top of melted melt storage still wall and piston compression are molten Melting tank skin by being welded to connect, the bottom of melted melt storage still wall and melted melt storage still bottom plate pass through welded connecting, The center of melted melt storage still bottom plate is equipped with melted melt storage still discharge valve.
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