CN105172135A - Printing method of multi-sprayer high-speed FDM model - Google Patents

Printing method of multi-sprayer high-speed FDM model Download PDF

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Publication number
CN105172135A
CN105172135A CN201510437199.9A CN201510437199A CN105172135A CN 105172135 A CN105172135 A CN 105172135A CN 201510437199 A CN201510437199 A CN 201510437199A CN 105172135 A CN105172135 A CN 105172135A
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CN
China
Prior art keywords
model
printing
shower nozzle
data
nozzle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510437199.9A
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Chinese (zh)
Inventor
施建平
王琼
张煜东
夏俊
吴薇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING BAOYAN AUTOMATION CO Ltd
Nanjing Normal University
Original Assignee
NANJING BAOYAN AUTOMATION CO Ltd
Nanjing Normal University
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Application filed by NANJING BAOYAN AUTOMATION CO Ltd, Nanjing Normal University filed Critical NANJING BAOYAN AUTOMATION CO Ltd
Priority to CN201510437199.9A priority Critical patent/CN105172135A/en
Publication of CN105172135A publication Critical patent/CN105172135A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a printing method of a multi-sprayer high-speed FDM model. The printing method is characterized in that unequal-layer-thickness slicing is carried out on three-dimensional model data, slicing data of various different layer thicknesses are allocated to multiple sprayers of different diameters through a control algorithm, and the sprayers of different opening diameters in a sprayer structure can be switched in the printing process; and each sprayer prints a model outline according to the multiple corresponding layer data as required, interior filling is carried out, the layer data are printed through layering accumulation in sequence, and finally high-speed printing of a three-dimensional model file is achieved. According to the method, the printing efficiency can be greatly improved, and high application value is achieved.

Description

A kind of many shower nozzle high speed FDM model Method of printings
Technical field
The present invention relates to a kind of rapid three dimensional printing forming field, be specifically related to a kind of many shower nozzle high speed FDM model Method of printing fields.
Background technology
In recent years, along with the development of science and technology, 3D printing technique more and more receives the concern of people, 3D printing technique be known as a kind of lead third time the industrial revolution revolutionary technology.3D printing technique can be described as again and increases material manufacturing technology or RP technique, belongs to the one of advanced manufacturing technology.The general implementation process of 3D printing technique of broad sense is: first by three-dimensional modeling design software or three-dimensional reverse technology, three-dimensional modeling data needed for acquisition, the model obtained is carried out to format conversion and carries out data restore, imported in 3 D-printing software again, through 3 D-printing software hierarchy slicing treatment, obtaining the discrete synusia data message of model, by piling up shaping to the successively printing of each single layer data, thus obtaining the threedimensional model exemplar of final printing shaping.
Existing 3D printing technique mainly can be divided into: selective light curing technology (SLA), Selective Laser Sintering (SLS), molded through three-dimensional printing technology (3DP), Laminated Object Manufacturing (LOM) and melted extrusion modeling technology (FDM), wherein FDM technology due to its machine and moulding material price relatively cheap, be developed rapidly in recent years.
FDM technology, mainly adopt low melting point filamentary material as shaping raw material (as: ABS, PLA plastics, nylon etc.), utilize Electric heating that silk material is heated to molten condition, under the control instruction driving that controller sends, machine movement is coordinated to extrude melted material as required, form a layer cross section of workpiece after cooling, after one deck is shaped, shower nozzle brings Forward highly, carry out lower one deck coating, so successively pile up and form 3 D workpiece.
The technological principle of melted extrusion modeling technology determines it and can only carry out print job by single shower nozzle at one time, and the print quality of model entirety will be ensured, the wire vent aperture of shower nozzle can not be too large, to which results in but its shaping time cost is larger, it is applied widely and defines restriction.
Summary of the invention
Goal of the invention: the flying print of implementation model, promotes 3D printing effect.
Technical scheme:
1) a kind of many shower nozzle high speed FDM model Method of printings of the present invention, for the deficiency that existing FDM Method of printing shaping efficiency is low, adopt the flying print of many nozzle structures realization to model, promote printing effect.
2) for realizing flying print, the region high in the complicated required precision of model local shape needs to adopt meticulous shower nozzle to print, simple at model local shape or in regular geometric shapes region adopts thick bore shower nozzle to print, and the shower nozzle of moderate bore can be adopted to print in other region.
3) need to analyze model data file for realizing above function, specific model slice algorithm is adopted to carry out hierarchy slicing to model, according to the difference that model local fine degree requires, be cut into the synusia data that thickness differs, and as required synusia data distributed to the shower nozzle of different bore.
4) according to above Slicing Algorithm criterion, the slice of data of shower nozzle to the different-thickness of model switching different bore as required prints, and after having printed, carries out the printing of next synusia data on this basis.
5) constantly 4 steps are repeated, until complete the printing of model.
Beneficial effect:
A kind of many shower nozzles high speed FDM of the present invention model Method of printing, adopt the shower nozzle of multiple different bore, print on demand is carried out to the region that the different fineness of model requires, under the prerequisite ensureing precision, shorten the time that model prints greatly, improve the efficiency of printing, for printing, large-scale modelling effect is particularly evident.
The present invention is innovative product that is original, that have independent intellectual property right.One provided by the present invention many shower nozzle high speeds FDM model Method of printing, greatly reduces the time that model prints, improves shaping efficiency, especially for the printing of large-scale model.The method has good application prospect.
Accompanying drawing explanation
Fig. 1 is the different-thickness slicing layer schematic diagram of model
Fig. 2 is printer printing head structural representation
The small-bore shower nozzle 7. larger caliber shower nozzle 8. heavy caliber shower nozzle of the thicker slicing layer 3. of the thinly-sliced lamella of number in the figure 1. 2. thick slicing layer 4. sphere model 5. heat block 6..
Detailed description of the invention
Below in conjunction with drawings and Examples, technical scheme of the present invention is further illustrated.
In 3D print procedure, first need the acquisition carrying out model, the acquisition process of model can be divided into forward to obtain and reverse acquisition, and the acquisition process of forward is generally use Three-dimensional Design Software to carry out the production process grown out of nothing; Reverse design process uses triplex scanner to scan already present model, thus obtain the data of model and carry out necessary amendment, finally obtains model data.
The model data that above two kinds of methods obtain generally all needs to transform its form, and carries out diagnosis and the reparation of model parameter, makes it meet the form input requirements of 3D print software.
For final obtained qualified model data, according to the demand of the inventive method, need to carry out the thickness such as non-section to it, the method be different from universal model etc. thickness section.Fig. 1 is the thickness slicing delamination schematic diagrames such as sphere model is non-, in sphere model 4 slicing processes, between spheroid mid portion slicing layer, graded is smaller can be cut into thick slicing layer 3, in the process of spheroid cumulative printing shaping gradually, between slicing layer, graded is obvious gradually, slicing layer can not be too thick, so this region slicing layer is thicker slicing layer 2, between the top area slicing layer of ball, graded is fairly obvious, and the section of this region is all thinly-sliced lamella 1.
The synusia data cut are sent to print control unit, and the shower nozzle that different slicing layer distributes to different bore prints by the difference of thickness by controller.The printing head of thinly-sliced lamella 1 correspondence is small-bore shower nozzle 6, and the printing head of thicker slicing layer 2 correspondence is larger caliber shower nozzle 7, and the printing head of thick slicing layer 3 correspondence is heavy caliber shower nozzle 8.Fig. 2 is the structure diagram of printer printing head 5, and heat block 9 provides a material to reach temperature needed for molten condition, it has three shower nozzles be respectively: small-bore shower nozzle 6, larger caliber shower nozzle 7 and heavy caliber shower nozzle 8.
When carrying out model and printing, printing head 5 carries out print on demand operation according to the automatically switch shower nozzle of corresponding bore of the thickness of section by the profile of current slice layer, complete after current layer prints, then with it for lower one deck printing is carried out in bottom surface, and constantly repeat this print procedure.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should be appreciated that; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and application claims protection domain is defined by its equivalent of appending claims.

Claims (4)

1. the high speed of shower nozzle more than kind FDM model Method of printing, it is characterized in that: first obtain the model data that will print, the thickness sections such as non-are carried out to threedimensional model, according to the difference that model local fine degree requires, be cut into the synusia data that thickness differs, and model data is transformed, make it meet 3D and print, and use the printing head system of many nozzle structures to carry out flying print to model based on obtained slice of data.
2. one according to claim 1 many shower nozzle high speeds FDM model Method of printing, it is characterized in that the thickness such as described model is non-section be according to three-dimensional modeling data shape and structure, print the requirements such as fineness requirement, different layers slab is carried out to three-dimensional modeling data.
3. one according to claim 1 many shower nozzle high speeds FDM model Method of printing, it is characterized in that what described many nozzle printings nozzle system was made up of the shower nozzle of multiple difference injection bore, the arrangement mode of shower nozzle is fixed on the heat block of nozzle system in order by the size of nozzle diameter.
4. one according to claim 2 many shower nozzle high speeds FDM model Method of printing, it is characterized in that described different thickness slice of datas are respectively for the printing head of different bore, the printing head that wherein thinly-sliced lamella is corresponding is small-bore shower nozzle, the printing head that thicker slicing layer is corresponding is larger caliber shower nozzle, and the printing head that thick slicing layer is corresponding is heavy caliber shower nozzle.
CN201510437199.9A 2015-07-23 2015-07-23 Printing method of multi-sprayer high-speed FDM model Pending CN105172135A (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN105751512A (en) * 2016-04-20 2016-07-13 深圳市洛众科技有限公司 Multi-nozzle high-speed 3D printing apparatus and printing method thereof
CN106239910A (en) * 2016-08-24 2016-12-21 天津大学 A kind of stacked tidal current energy water turbine manufacture method
CN107599380A (en) * 2017-09-29 2018-01-19 共享智能铸造产业创新中心有限公司 A kind of FDM Method of printings with ramp structure product
CN108248029A (en) * 2018-03-14 2018-07-06 新乡学院 A kind of special ultrasonic 3D printing equipment of artificial trachea and complex machining process
CN109195472A (en) * 2016-05-31 2019-01-11 耐克创新有限合伙公司 Gradient prints three-dimensional structure component
CN109849339A (en) * 2019-04-02 2019-06-07 北京建筑大学 A kind of jet array device for 3D printing building
CN110573977A (en) * 2017-04-13 2019-12-13 西门子股份公司 Method of providing a data set for additive manufacturing and corresponding quality control method
CN112406304A (en) * 2020-11-10 2021-02-26 王晓军 Energy-saving building wallboard 3D printing device and using method

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CN103802317A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Additive manufacturing device
CN103802318A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Preparation device for three-dimensional structure
CN103802319A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Additive manufacturing method
CN104175556A (en) * 2014-07-26 2014-12-03 河北工业大学 Rapid forming method based on double-forming head

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CN103802316A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Preparation method of stereostructure
CN103802317A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Additive manufacturing device
CN103802318A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Preparation device for three-dimensional structure
CN103802319A (en) * 2014-02-14 2014-05-21 青岛尚慧信息技术有限公司 Additive manufacturing method
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751512A (en) * 2016-04-20 2016-07-13 深圳市洛众科技有限公司 Multi-nozzle high-speed 3D printing apparatus and printing method thereof
CN109195472A (en) * 2016-05-31 2019-01-11 耐克创新有限合伙公司 Gradient prints three-dimensional structure component
CN109195472B (en) * 2016-05-31 2021-06-29 耐克创新有限合伙公司 Gradient printed three-dimensional structural component
US11618206B2 (en) 2016-05-31 2023-04-04 Nike, Inc. Gradient printing a three-dimensional structural component
CN106239910A (en) * 2016-08-24 2016-12-21 天津大学 A kind of stacked tidal current energy water turbine manufacture method
CN110573977A (en) * 2017-04-13 2019-12-13 西门子股份公司 Method of providing a data set for additive manufacturing and corresponding quality control method
CN110573977B (en) * 2017-04-13 2023-06-30 西门子能源环球有限责任两合公司 Method of providing a data set for additive manufacturing and corresponding quality control method
CN107599380A (en) * 2017-09-29 2018-01-19 共享智能铸造产业创新中心有限公司 A kind of FDM Method of printings with ramp structure product
CN107599380B (en) * 2017-09-29 2019-08-27 共享智能铸造产业创新中心有限公司 A kind of FDM Method of printing with bevel structure product
CN108248029A (en) * 2018-03-14 2018-07-06 新乡学院 A kind of special ultrasonic 3D printing equipment of artificial trachea and complex machining process
CN109849339A (en) * 2019-04-02 2019-06-07 北京建筑大学 A kind of jet array device for 3D printing building
CN112406304A (en) * 2020-11-10 2021-02-26 王晓军 Energy-saving building wallboard 3D printing device and using method

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Application publication date: 20151223