CN105171904A - Automatic ceramic rolling forming machine capable of reducing models - Google Patents
Automatic ceramic rolling forming machine capable of reducing models Download PDFInfo
- Publication number
- CN105171904A CN105171904A CN201510554426.6A CN201510554426A CN105171904A CN 105171904 A CN105171904 A CN 105171904A CN 201510554426 A CN201510554426 A CN 201510554426A CN 105171904 A CN105171904 A CN 105171904A
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- CN
- China
- Prior art keywords
- model
- head
- roller
- profiling
- models
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
Abstract
The invention discloses an automatic ceramic rolling forming machine capable of reducing models. The automatic ceramic rolling forming machine capable of reducing models comprises an intermittent type conveying belt, a plurality of hollow model frames are carried on the conveying belt, and models are placed on the model frames. An auger machine, a roller head, a plurality of blowing pipes and a profile modeling vacuum billet taking device are sequentially arranged above the conveying belt in the movement direction of the conveying belt. A compressed air connector is arranged in the position, corresponding to the profile modeling vacuum billet taking device, below the conveying belt. A main shaft which is provided with a model seat and capable of vertically moving and rotating is arranged in the position, corresponding to the roller head, below the conveying belt. The models are gypsum or porous resin rolling models, a ventilation pipeline is buried in the position, 10-30 mm away from the inner surface of each model, inside the model, and the ventilation pipelines are connected with the compressed air connector through connecting openings of the ventilation pipes. The automatic ceramic rolling forming machine realizes automation of rolling forming, has the advantages of reducing models, saving the field, saving labor, reducing billet deformation and the like, greatly improves production efficiency and reduces the production cost.
Description
Technical field
The present invention relates to ceramic machinery field, specifically a kind of province model automatic ceramic roller head machine.
Background technology
No matter be that roller-head heats or roller-head does not heat at present, after roll forming, base substrate must be stayed in model, dry through long-time heating, if not heat drying, airing or air-dry time longer, after drying due to base substrate moisture content reduce, produce dry contraction and depart from model, and intensity improves, and at this moment can take out base substrate, roller press roll forming returned by model.Model reuses needs for a long time.And owing to often occurring in base substrate model that dry contraction is uneven, cause blank deformation, have impact on product quality.
Because roller press course of work model recycles, the working time that model is a large amount of is occupied during base substrate leather-hard drying, so, model quantity must be increased and could maintain roller press continuous operation, reach required output, thus, a large amount of models must be equipped with and occupy very large using area, have impact on the production efficiency of ceramic product.
Summary of the invention
For solving the problem, the invention provides a kind of province model automatic ceramic roller head machine.
Economize model automatic ceramic roller head machine, it is characterized in that, comprise intermittent delivery band, conveyer belt is loaded with multiple hollow mould bases, mould bases is placed with model; Along the conveyer belt direction of motion, side is disposed with mud extruder on the conveyor belt, roller-head, several blower, profiling vacuum get base device, get below conveyer belt corresponding to base device in profiling vacuum and be provided with compressed air joint, be provided with die holder below the conveyer belt that roller-head is corresponding and can move up and down and the main shaft rotated;
Described model is gypsum or porous resin roll extrusion model, buries breather line underground in the model inside close to mold inner surfaces 10 ~ 30mm place, and breather line connects compressed air joint by its interface; It is that flexible-profiling head is fixed on to get on base frame and forms that profiling vacuum gets base device, and getting in base frame the vacuum tube being embedded with one end and being connected with vavuum pump, the other end of vacuum tube is connected with the air entry arranged in tracer head through getting base frame; Flexible-profiling head is silica gel, rubber, plastics or resin are made, and its external surface shape and the ceramic body inner surface configuration that will produce match.
Described mud extruder, roller-head, blower, profiling vacuum are got base device and are arranged by the identical displacement of conveyer belt successively, so that its intermittent movement, reach synchronous working.
Described intermittent delivery band is annular.
Described conveying belt movable model is got below base device stop in mud extruder, roller-head, blower, profiling vacuum successively, and when stopping below mud extruder, mud extruder is extruded porcelain mud and fallen in model; When stopping below roller-head, main shaft rises, and die holder is from being held up by model in hollow mould bases and driving rotation next at main shaft, roller-head synchronous vertical drops to contact porcelain mud in model and carries out roll extrusion, the complete formation base substrate of roll extrusion, roller-head and main shaft return, model is got back in mould bases equally; When stopping below blower, model accepts blower blowing, cooling base substrate; Profiling vacuum get stop below base device time, compressed air joint rises, connect with the interface of model, compressed air is penetrated into the interface of model and base substrate, by the base substrate demoulding, while compressed air joint rises, profiling vacuum is got base device and is declined, and tracer head falls in base substrate, and vavuum pump starts, vacuum tube carries out air-breathing by air entry, and base substrate holds by tracer head; Then, compressed air joint, get base device return, get base device and move apart model with base substrate, vavuum pump cuts out, and base substrate departs from tracer head.
Described roller-head is heating roller-head.
Ceramic hydraulic machine of the present invention, achieve roll forming automation, overcome traditional base substrate leather-hard drying, green body quality is guaranteed while, there is saving model, save space, save labour, reduce the advantages such as blank deformation, drastically increase production efficiency, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation (for ease of diagram, mud extruder 4 wherein and flexible-profiling head 12 do not draw with physical location, only understand as signal) of province of the present invention model automatic ceramic roller head machine.
Fig. 2 is that model moves to structural representation below mud extruder (view direction be Fig. 1 look up direction).
Fig. 3 is that model moves to structural representation below roller-head (view direction be Fig. 1 look up direction).
Fig. 4 is that model moves to structural representation below blower (view direction be Fig. 1 look up direction).
Fig. 5 is that model moves to profiling vacuum and gets structural representation below base device (view direction be Fig. 1 look up direction).
Fig. 6 is that profiling vacuum is got base device and coordinated with model the demoulding to get the structural representation (sectional view) of base
For ease of signal, the structure in above-mentioned accompanying drawing and the same structure profile in other accompanying drawing are also not exclusively corresponding, are only to draw schematic configuration for understanding.
Reference numeral: 1---conveyer belt; 2---mould bases; 3---model; 4---mud extruder; 5---roller-head; 6---blower; 7---compressed air joint; 8---die holder; 9---main shaft; 10---breather line; 11---interface; 12---flexible-profiling head; 13---get base frame; 14---vacuum tube; 15---air entry; 16---ceramic body.
Detailed description of the invention
The present invention will be described in detail by the following examples.
As shown in Fig. 1-6, province of the present invention model automatic ceramic roller head machine, is characterized in that, comprise annular intermittent delivery band, conveyer belt is loaded with 8 hollow mould bases, mould bases is placed with model; Along the conveyer belt direction of motion, side is disposed with mud extruder by the identical displacement of conveyer belt on the conveyor belt, roller-head, 4 blowers, profiling vacuum get base device, get below conveyer belt corresponding to base device in profiling vacuum and be provided with compressed air joint, be provided with die holder below the conveyer belt that roller-head is corresponding and can move up and down and the main shaft rotated;
Described model is gypsum roll extrusion model, buries breather line underground in the model inside close to mold inner surfaces 20mm place, and breather line connects compressed air joint by its interface; It is that flexible-profiling head is fixed on to get on base frame and forms that profiling vacuum gets base device, and getting in base frame the vacuum tube being embedded with one end and being connected with vavuum pump, the other end of vacuum tube is connected with the air entry arranged in tracer head through getting base frame; Flexible-profiling head is that silica gel is made, and its external surface shape and the ceramic body inner surface configuration that will produce match.
For understanding the present invention further, below in conjunction with embodiment summary Ceramic hydraulic machine workflow:
When model stops along with when conveyer belt moves to below mud extruder along the direction of arrow in Fig. 1, mud extruder is extruded porcelain mud and is fallen in model; Then conveyer belt moves on, stop when moving to below roller-head, main shaft rises, die holder is from being held up by model in hollow mould bases and driving rotation next at main shaft, roller-head synchronous vertical drops to contact porcelain mud in model and carries out roll extrusion, the complete formation base substrate of roll extrusion, roller-head and main shaft return, model is got back in mould bases equally; Conveyer belt moves on, and stops when moving to below blower, and model accepts blower blowing, cooling base substrate; Successively after several blower quenching, conveying belt movable model is come when profiling vacuum is got below base device and is stopped, and compressed air joint rises, and connects with the interface of model, compressed air is penetrated into the interface of model and base substrate, by the base substrate demoulding, while compressed air joint rises, profiling vacuum is got base device and is declined, tracer head falls in base substrate, start vavuum pump, vacuum tube carries out air-breathing by air entry, and base substrate holds by tracer head; Then, compressed air joint, get base device return, get base device and move apart model with base substrate, closed by vavuum pump, base substrate naturally departs from tracer head under Gravitative Loads, completes demoulding billet shift.Model so far completes a complete workflow, and then model continues to move along with conveyer belt, enters next working cycles.
Claims (5)
1. province's model automatic ceramic roller head machine, is characterized in that, comprises intermittent delivery band, conveyer belt is loaded with multiple hollow mould bases, mould bases is placed with model; Along the conveyer belt direction of motion, side is disposed with mud extruder on the conveyor belt, roller-head, several blower, profiling vacuum get base device, get below conveyer belt corresponding to base device in profiling vacuum and be provided with compressed air joint, be provided with die holder below the conveyer belt that roller-head is corresponding and can move up and down and the main shaft rotated;
Described model is gypsum or porous resin roll extrusion model, buries breather line underground in the model inside close to mold inner surfaces 10 ~ 30mm place, and breather line connects compressed air joint by its interface; It is that flexible-profiling head is fixed on to get on base frame and forms that profiling vacuum gets base device, and getting in base frame the vacuum tube being embedded with one end and being connected with vavuum pump, the other end of vacuum tube is connected with the air entry arranged in tracer head through getting base frame; Flexible-profiling head is silica gel, rubber, plastics or resin are made, and its external surface shape and the ceramic body inner surface configuration that will produce match.
2. Ceramic hydraulic machine described in claim 1, is characterized in that, described mud extruder, roller-head, blower, profiling vacuum are got base device and arranged by the identical displacement of conveyer belt successively.
3. Ceramic hydraulic machine described in claim 1, is characterized in that, described intermittent delivery band is annular.
4. Ceramic hydraulic machine described in claim 1, is characterized in that, described conveying belt movable model is got below base device stop in mud extruder, roller-head, blower, profiling vacuum successively, and when stopping below mud extruder, mud extruder is extruded porcelain mud and fallen in model; When stopping below roller-head, main shaft rises, and die holder is from being held up by model in hollow mould bases and driving rotation next at main shaft, roller-head synchronous vertical drops to contact porcelain mud in model and carries out roll extrusion, the complete formation base substrate of roll extrusion, roller-head and main shaft return, model is got back in mould bases equally; When stopping below blower, model accepts blower blowing, cooling base substrate; Profiling vacuum get stop below base device time, compressed air joint rises, connect with the interface of model, compressed air is penetrated into the interface of model and base substrate, by the base substrate demoulding, while compressed air joint rises, profiling vacuum is got base device and is declined, and tracer head falls in base substrate, and vavuum pump starts, vacuum tube carries out air-breathing by air entry, and base substrate holds by tracer head; Then, compressed air joint, get base device return, get base device and move apart model with base substrate, vavuum pump cuts out, and base substrate departs from tracer head.
5. Ceramic hydraulic machine described in claim 1, is characterized in that, described roller-head is heating roller-head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510554426.6A CN105171904B (en) | 2015-09-03 | 2015-09-03 | Save model automatic ceramic roller head machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510554426.6A CN105171904B (en) | 2015-09-03 | 2015-09-03 | Save model automatic ceramic roller head machine |
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| CN105171904A true CN105171904A (en) | 2015-12-23 |
| CN105171904B CN105171904B (en) | 2017-07-28 |
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| CN201510554426.6A Active CN105171904B (en) | 2015-09-03 | 2015-09-03 | Save model automatic ceramic roller head machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444877A (en) * | 2017-08-31 | 2017-12-08 | 福建省德化县豪鹏陶瓷有限公司 | Automate ceramic flowing production line |
| CN107520952A (en) * | 2017-09-29 | 2017-12-29 | 泉州坤泰机械精工制造有限公司 | A kind of conveyer belt type automatic rolling machine |
| CN109176834A (en) * | 2018-06-29 | 2019-01-11 | 王连富 | A kind of forming devices for Packaging Bottle production |
| CN109693301A (en) * | 2019-01-22 | 2019-04-30 | 德化富安陶瓷科技有限公司 | Convenient for taking the moulded pottery not yet put in a kiln to bake porcelain plate device for rolling and molding of base |
| CN110434990A (en) * | 2019-08-10 | 2019-11-12 | 广东石油化工学院 | A kind of ZrB2- SiC composite ceramics Preparation equipment |
| CN111376371A (en) * | 2020-03-11 | 2020-07-07 | 朱永全 | Suppression device is used in high strength ceramic manufacture convenient to exhaust |
| CN116442356A (en) * | 2023-06-15 | 2023-07-18 | 泉州坤泰机械精工制造有限公司 | Ceramic roll forming machine |
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| JP2005263537A (en) * | 2004-03-17 | 2005-09-29 | Rikogaku Shinkokai | Method for manufacturing porous ceramic body having through-hole |
| CN2912954Y (en) * | 2006-05-21 | 2007-06-20 | 淄博泰山瓷业有限公司 | Ceramic circulating drying and forming machine |
| CN202071202U (en) * | 2011-05-23 | 2011-12-14 | 唐山恒瑞自动化设备有限公司 | Automatic chain type drying and producing device |
| CN203973735U (en) * | 2014-06-26 | 2014-12-03 | 重庆独匠玉瓷工艺品有限公司 | demoulding sucker |
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| CN205009371U (en) * | 2015-09-03 | 2016-02-03 | 郭俊平 | Economize automatic ceramic roller shaping machine of model |
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Patent Citations (6)
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| JP2005263537A (en) * | 2004-03-17 | 2005-09-29 | Rikogaku Shinkokai | Method for manufacturing porous ceramic body having through-hole |
| CN2912954Y (en) * | 2006-05-21 | 2007-06-20 | 淄博泰山瓷业有限公司 | Ceramic circulating drying and forming machine |
| CN202071202U (en) * | 2011-05-23 | 2011-12-14 | 唐山恒瑞自动化设备有限公司 | Automatic chain type drying and producing device |
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| CN205009371U (en) * | 2015-09-03 | 2016-02-03 | 郭俊平 | Economize automatic ceramic roller shaping machine of model |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444877A (en) * | 2017-08-31 | 2017-12-08 | 福建省德化县豪鹏陶瓷有限公司 | Automate ceramic flowing production line |
| CN107520952A (en) * | 2017-09-29 | 2017-12-29 | 泉州坤泰机械精工制造有限公司 | A kind of conveyer belt type automatic rolling machine |
| CN109176834A (en) * | 2018-06-29 | 2019-01-11 | 王连富 | A kind of forming devices for Packaging Bottle production |
| CN109693301A (en) * | 2019-01-22 | 2019-04-30 | 德化富安陶瓷科技有限公司 | Convenient for taking the moulded pottery not yet put in a kiln to bake porcelain plate device for rolling and molding of base |
| CN110434990A (en) * | 2019-08-10 | 2019-11-12 | 广东石油化工学院 | A kind of ZrB2- SiC composite ceramics Preparation equipment |
| CN111376371A (en) * | 2020-03-11 | 2020-07-07 | 朱永全 | Suppression device is used in high strength ceramic manufacture convenient to exhaust |
| CN111376371B (en) * | 2020-03-11 | 2021-07-09 | 肇庆市高要区广福陶瓷有限公司 | Suppression device is used in high strength ceramic manufacture convenient to exhaust |
| CN116442356A (en) * | 2023-06-15 | 2023-07-18 | 泉州坤泰机械精工制造有限公司 | Ceramic roll forming machine |
| CN116442356B (en) * | 2023-06-15 | 2023-09-12 | 泉州坤泰机械精工制造有限公司 | Ceramic roll forming machine |
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| Publication number | Publication date |
|---|---|
| CN105171904B (en) | 2017-07-28 |
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