CN203994988U - For the production of two Steel-belt Continuous Press and the feed system thereof of cellular thermoplastic sheet material - Google Patents

Abstract

The utility model discloses two Steel-belt Continuous Press and feed system thereof for the production of cellular thermoplastic sheet material, this feed system comprises the first feeding mechanism that is arranged on two Steel-belt Continuous Press feed sides, the monolith substrate conveying roller platform feed side of the first feeding mechanism is provided with the second feeding mechanism, the second feeding mechanism comprises: for delivery of piling up the transport platform A that has monolith substrate underframe, be positioned at the lifting platform of monolith substrate conveying roller platform feed side, for monolithic honeycomb base material being pushed to the pusher of monolith substrate conveying roller platform, for the load transfer station of stacked empty underframe, and for delivery of the transport platform B of empty underframe, transport platform A is positioned at the feed side of lifting platform, and pusher is arranged on the top of lifting platform, and empty underframe is delivered to load transfer station by lifting platform, and transport platform B is positioned at the exit side of load transfer station.This programme has been realized the automatic feed of monolith substrate and has been put, and realizes automated production, reduces manually, improves product quality and production efficiency.

Description

For the production of two Steel-belt Continuous Press and the feed system thereof of cellular thermoplastic sheet material

Technical field

The utility model belongs to the manufacture field of cellular thermoplastic sheet material, relates in particular to two Steel-belt Continuous Press and feed system thereof for the production of cellular thermoplastic sheet material.

Background technology

Publication number is that the patent documentation of CN102689458A discloses a kind of cellular thermoplastic plate and preparation method thereof, form honeycomb ceramics by double-layer composite pipe heat bonding, by to honeycomb ceramics, cutting forms monolith substrate, monolith substrate is carried out to hot pressing makes its top layer fusing form glue knurl, this glue knurl volume is large and bonding strength is very high, cuts the bonding strength of the little glue knurl in surface of formation far above the adhesive strength between tubing skin or heated filament.For the less honeycomb board of area requirements, can carry out hot pressing acquisition to single monolith substrate, for the larger honeycomb board of area requirements, after can being adjacent to by multiple monolith substrate amalgamations, carry out hot pressing acquisition, can obtain in theory unlimited large-area sheet material.

Publication number is that the patent documentation of CN102615917A discloses a kind of method for the production of thermoplastic composite and two Steel-belt Continuous Press, main press comprises up and down one group of symmetrical respectively driven voller and one group of drive roll and surrounds the steel band on them, and inside is divided into bringing-up section and cooling section forms; Driven voller and drive roll lay respectively at the two ends of press, are connected with frame, and bringing-up section and cooling section are positioned at frame inside, be connected form up and down two of symmetry cover heating and cooling systems respectively with frame; In the middle of two covers, running packages are around the steel band on drive roll and driven voller; Also have one to put paper upper plate system and increase a set of compression system that preheats on main press entrance driven voller; Described upper paper upper plate system: by central layer conveying roller platform, system chassis and up and down respectively the symmetrical multiple layer of two covers paper roll, two cover the first top layer paper rolls, two cover the second top layer paper rolls and six put paper deflector roll and form, upper paper deflector roll is fixed on system chassis by the bearing block of two ends; Between multiple layer paper roll and the first top layer paper roll, be provided with paper deflector roll on first, be used for the multiple layer paper of transition; Between the first top layer paper roll and the second top layer paper roll, be provided with paper deflector roll on second, be used for transition the first top layer paper; After the second top layer paper roll, be also distributed with paper deflector roll on four the 3rd, wherein one for transition and three first layers paper separately, and the paper after separately enters into and preheats compression system through the transition of other three upper paper deflector rolls; The mandrel of each paper roll is Pneumatic core shaft structure, is provided with a core assembly plate conveying roller platform between the upper and lower paper roll of every cover; Preheat compression system: by upper and lower two covers respectively symmetrical driven voller, the first heating backer roll, the second heating backer roll, three groups of radiation heating systems and transition deflector roll and elevating mechanism and lifting line slideway form, form upper and lower two cover systems; Because upper system can regulate height according to the thickness of product, so increased elevating mechanism and lifting line slideway than lower system; The first heating backer roll, the second heating backer roll and transition deflector roll two ends are provided with on the bearing block that bearing block is fixed on driven voller, realize synchronous operation and lifting by elevating mechanism, bearing block is connected with frame, upper system is that bearing block is fixed on line slideway, then line slideway is connected with frame; Described elevating mechanism mainly comprises spiral lift, T helical bevel gear steering case, frequency conversion speed-down machine, shaft coupling and the connecting axle of two; Two spiral lift symmetries are positioned at the two ends of elevating mechanism, be connected by shaft coupling, connecting axle and the T helical bevel gear steering case that is positioned in the middle of elevating mechanism, T helical bevel gear steering case is three axle outputs, wherein diaxon is connected with the spiral lift at two ends, another axle is connected with frequency conversion speed-down machine, synchronously drives the spiral lift at two ends by frequency conversion speed-down machine; Elevating mechanism and frame are fixed, and two spiral lifts are connected with bearing block, form and control the lifting that preheats compression system by elevating mechanism; Driven voller, the first heating backer roll, the second heating backer roll are that hollow-core construction is connected with heating system, make driven voller, the first heating backer roll, the second heating backer roll remain certain temperature.

Above-mentioned pair of Steel-belt Continuous Press is mainly applicable to the production of solid composite sheet material, adopt the bringing-up section of preheating system and press inside to carry out two-step heating moulding, preheating system carries out preheating and gets rid of gas composite paper, bringing-up section heats and makes plane materiel and base material fully melt composite setting solid composite sheet material, then through the complete moulding of cooling section.But, the bonding strength of cellular thermoplastic sheet material mainly relies on the rapid melting of two ends up and down on its top layer to form glue knurl timely cooling and shaping, and the hot pressing time of above-mentioned pair of Steel-belt Continuous Press is longer, monolith substrate also will heat through bringing-up section after facestock layer on hot pressing between upper and lower two driven vollers is compound, will cause like this heat to conduct to the internal layer core of monolith substrate and cooling in time, so cause the honeycomb of honeycomb board to destroy, surface depression and intensity rapid drawdown.In addition, because honeycomb board is in hot pressing and follow-up when cooling, if heat, pressure are too concentrated or skewness, all can cause honeycomb board surface quality problems and the internal cellular structure damage of producing, so, also need the mechanism such as bringing-up section, cooling section of press inside to transform.

In addition, in the time of the cellular thermoplastic plate described in the patent documentation that is CN102689458A for the production of publication number by above-mentioned pair of Steel-belt Continuous Press, need manually monolith substrate to be moved up on the central layer conveying roller platform of two Steel-belt Continuous Press, above-mentioned monolith substrate has elasticity for honeycomb because of inside, and inner bonding strength is lower, in a dead lift process, easily there is putting the problems such as not positive injustice, monolith substrate fracture, need to consume a lot of artificial.

Summary of the invention

In order to solve above-mentioned technical problem, the purpose of this utility model is to provide a kind of two Steel-belt Continuous Press and feed system thereof for the production of cellular thermoplastic sheet material, this feed system can be realized the automatic feed of monolith substrate and put, realize automated production, reduce manually, improve product quality and production efficiency.

To achieve the above object, the utility model has adopted following technical scheme:

The feed system of two Steel-belt Continuous Press, comprise the first feeding mechanism that is arranged on two Steel-belt Continuous Press feed sides, the first feeding mechanism comprises: several surface materials volume A and the deflector roll A that are positioned at upper strata, be positioned at middle monolith substrate conveying roller platform, and be positioned at several surface materials volume B and the deflector roll B of lower floor; The monolith substrate conveying roller platform feed side of described the first feeding mechanism is provided with the second feeding mechanism, the second feeding mechanism comprises: for delivery of piling up the transport platform A that has monolith substrate underframe, be positioned at the lifting platform of monolith substrate conveying roller platform feed side, for monolithic honeycomb base material being pushed to the pusher of monolith substrate conveying roller platform, for the load transfer station of stacked empty underframe, and for delivery of the transport platform B of empty underframe; Transport platform A is positioned at the feed side of lifting platform, and pusher is arranged on the top of lifting platform, and empty underframe is delivered to load transfer station by lifting platform, and transport platform B is positioned at the exit side of load transfer station.

As preferably, described transport platform A and transport platform B are all provided with multiple conveying roller A.

As preferably, on described lifting platform, be distributed with multiple conveying roller B, the charging offside of lifting platform is provided with transfer transport platform, multiple conveying roller C and chain A are installed in transfer transport platform, the throughput direction of conveying roller C and chain A is mutually vertical, and transfer transport platform is positioned at the feed side of load transfer station.Like this, the empty underframe on lifting platform is transferred to the load transfer station of a side from the below of monolith substrate conveying roller platform via transfer transport platform, optimized station layout, and space utilization is more reasonable.Certainly, also can directly in the both sides of lifting platform, chain be set, the empty underframe on lifting platform be directly transferred to the load transfer station of one side.

As preferably, described load transfer station comprises elevating bracket, is distributed with multiple conveying roller D on elevating bracket, and elevating bracket drives lifting by cylinder or electric pushrod, and four jiaos of tops of elevating bracket are respectively provided with one and lift pawl, lift pawl by air cylinder driven horizontal hunting.In the time that stacked empty underframe is lifted to pawl height by elevating bracket, lift pawl horizontal hunting for four and insert empty underframe bottom or inner, at this moment lift pawl by four and support fixing stacked empty underframe, elevating bracket declines to receiving from lifting platform and transfers the empty underframe of the next one of coming, then below the folded empty underframe that elevating bracket rises before this sky underframe is stacked in again, lift pawl horizontal hunting for four and return, elevating bracket supports whole folded empty underframe.With respect to the mode from the stacked empty underframe in top, space layout is more reasonable like this, facilitates empty underframe carry and pick and place, and also facilitates layout, debugging and the installation of whole production line.

As preferably, the both sides of described elevating bracket are provided with chain B, and the throughput direction of chain B and conveying roller D is mutually vertical.Empty underframe is delivered into elevating bracket by one, and another sends whole folded empty underframe to transport platform B.

As preferably, on described monolith substrate conveying roller platform, be provided with multiple conveying roller E, the angle axially and between the feed direction of monolith substrate conveying roller platform of these conveying rollers E is 45 °～89 °, monolith substrate conveying roller platform is provided with material guide device above the both sides of its feed direction, and material guide device comprises the whole row's guide wheel that is arranged on material guiding bracket below.Carry monolith substrate to make it rely on feed direction one side by being obliquely installed conveying roller, reach the object of the one-sided benchmark that keeps to the side.

As preferably, described material guiding bracket is by motor or air cylinder driven horizontal slip.Can adjust easily as required like this width of composite honeycomb sheet material.

As preferably, the chain that described pusher is cycle rotation or driving-belt, be installed with impeller on chain or driving-belt.

A kind of two Steel-belt Continuous Press for the production of cellular thermoplastic sheet material, comprise frame, and upper and lower corresponding preheating mechanism, steel band mechanism, Gun Tan mechanism and the cooling and shaping mechanism arranging, the feed side of this pair of Steel-belt Continuous Press is provided with feed system as above.

As preferably, upper and lower two steel band mechanisms include be positioned at frame front end driven voller, be positioned at the drive roll of frame rear end and surround driven voller and drive roll on steel band, gap between upper and lower two steel bands is sheet material conveying space, the bearing block of drive roll is connected with frame horizontal slip, thereby rack-mounted drive roll drives the bearing block of hydraulic oil cylinder driving drive roll to move forward and backward tensioning or loosen steel band, upper and lower two preheating mechanisms are symmetricly set on the bearing block of upper and lower two driven vollers, comprise the preheat roll and the heating backer roll that be arranged in parallel with driven voller, preheat roll be arranged on the bearing block of driven voller and and driven voller between reserve gap, bearing block and its mounting bracket of heating backer roll are slidably connected, the mounting bracket of heating backer roll is fixed on, on the bearing block of driven voller, heating backer roll is pressed close to by the hydraulic oil cylinder driving of pressurizeing or leaves driven voller, between preheat roll and heating backer roll, be provided with heat radiation device, preheat roll, heating backer roll and driven voller are hollow-core construction, and connect outside conduction oil to maintain certain heating-up temperature by swivel joint, upper and lower two steel bands Liang Taogun blanket mechanism is set respectively in the annular space of each self-forming, Liang Gegun blanket mechanism in same steel band annular space one in front and one in back arranges, Gun Tan mechanism comprises roller blanket, tensioning cylinder, tightener sprocket, transition sprocket wheel, roller blanket motor, drive sprocket, fixed chain wheels A and fixed chain wheels B, tightener sprocket is installed in the mobile terminal of tensioning cylinder, tightener sprocket is driven mobile by tensioning cylinder, drive sprocket is driven and is rotated by roller blanket motor, described roller blanket comprises two the parallel chains in left and right, article two, between the respective link of chain, connect by roll shaft, empty set roller on each roll shaft, thereby form roller blanket structure, roller blanket chain is around tightener sprocket, drive sprocket, fixed chain wheels A and fixed chain wheels B form annular, tightener sprocket and fixed chain wheels B are positioned at the side of roller blanket away from sheet material conveying space, fixed chain wheels A and drive sprocket are positioned at the side of roller blanket near sheet material conveying space, fixed chain wheels A is front, drive sprocket is rear, in roller blanket chain outside, several transition sprocket wheels are installed, at least one transition sprocket wheel is adjacent with fixed chain wheels A and be positioned at the rear of fixed chain wheels A, described cooling and shaping mechanism is divided into top cooling and shaping mechanism and bottom cooling and shaping mechanism, the annular space that is positioned at the each self-forming of two roller blankets institute of sheet material conveying space top arranges respectively a top cooling and shaping mechanism, be positioned at two roller blankets below sheet material conveying space the annular space of each self-forming a bottom cooling and shaping mechanism is set respectively, described top cooling and shaping mechanism comprises the cornice sheathing and the upper coldplate that are connected, described bottom cooling and shaping mechanism comprises the wainscot sheathing and the lower coldplate that are connected, distribution conduction oil passage in upper coldplate and lower coldplate, upper coldplate is connected with external refrigeration fluid circulation with lower coldplate, in described Gun Tan mechanism, tensioning cylinder and fixed chain wheels B are arranged in frame, and roller blanket motor, drive sprocket and fixed chain wheels A are arranged on coldplate or lower coldplate, and transition sprocket wheel is arranged on coldplate, lower coldplate, cornice sheathing or wainscot sheathing.Adopt upper and lower Ge Liangtaogun blanket mechanism and inner cooling and shaping mechanism thereof, thereby the cooling and shaping of honeycomb board is divided into the first (above) cooling section and second (below) cooling section, can need to realize according to technological design like this segmented cooling and shaping of honeycomb board, the technological temperature of effectively controlling two cooling sections (cooling section especially above), improves product quality and production efficiency.The cellular thermoplastic sheet material that adopts this production method and press to produce, honeycomb is stable, surface quality is good, intensity is high, area is large.

As preferably, described top cooling and shaping mechanism comprises multiple cornice sheathings that extend left and right, the top of cornice sheathing is connected with frame by connecting pin A, the stage casing of connecting pin A is cylindric and coordinates with the circular hole A being opened on cornice sheathing, the two ends that connecting pin A passes circular hole A are fixedly connected with frame top by fastening bolt, spread configuration several sizing oil cylinders in left and right on each cornice sheathing, sizing oil cylinder is connected with the bottom of cornice sheathing by connecting pin B, the stage casing of connecting pin B is cylindric and coordinates with the circular hole B being opened on cornice sheathing, the two ends that connecting pin B passes circular hole B are fixedly connected with sizing oil cylinder by fastening bolt, the mobile terminal, bottom of sizing oil cylinder is provided with the T shape groove that extend left and right, above upper stereotype plate, be fixed with T shape contiguous block, T shape contiguous block is pegged graft and is coordinated with T shape groove, the below of upper stereotype plate is fixedly connected with coldplate, bottom cooling and shaping mechanism comprises multiple wainscot sheathings that are parallel to each other that extend left and right, the bottom of wainscot sheathing is connected with frame by connecting pin C, the stage casing of connecting pin C is cylindric and coordinates with the circular hole C being opened on wainscot sheathing, the two ends that connecting pin C passes circular hole C are fixedly connected with frame bottom by fastening bolt, the top of these wainscot sheathings is connected with lower coldplate by connecting pin D, the stage casing of connecting pin D is cylindric and coordinates with the circular hole D being opened on wainscot sheathing, and the two ends that connecting pin D passes circular hole D are fixedly connected with lower coldplate by fastening bolt.Rational in infrastructure like this, easy for installation, long service life.

Further preferably, between described upper stereotype plate and upper coldplate, be provided with metallic plate and fiberboard, fiberboard is corresponding with position under sizing oil cylinder, and the both sides of fiberboard are metallic plate.Distribution of forces is even like this, avoids coldplate distortion, improves the quality of products.

Further preferably, described upper coldplate is provided with guide plate, guide plate is on adjacent two between stereotype plate, guide plate is fixedly connected with upper coldplate, and extend about guide plate and two ends, left and right are stretched into respectively between two columns of the frame left and right sides and it is spacing before and after column to be subject to and left and right is spacing.Such spacing guide frame is reasonable in design, easy for installation, cost is low.

Further preferably, the two ends, left and right of described guide plate are arranged with guiding mount pad and copper sheathing, and guiding mount pad is connected with the horizontal sleeve of guide plate, and copper sheathing is connected with the horizontal sleeve of guiding mount pad, and copper sheathing contacts with framework pillar.

As preferably, described frame is provided with the roller blanket air cooling equipment of blowing cooling for pair roller blanket, and roller blanket air cooling equipment is near the exit of Gun Tan mechanism above, and roller blanket air cooling equipment is blower or the air knife being connected with external air source.The exit of Gun Tan mechanism below can not arrange air cooling equipment.Gun Tan mechanism exit above arranges air cooling equipment, can accelerate cooling to the roller blanket of leading portion circulation, avoid heat to gather in roller blanket, like this, roller blanket air cooling equipment coordinates with the coldplate in cooling and shaping mechanism the plate surface temperature that can effectively control in leading portion sheet material conveying space (corresponding with Gun Tan mechanism above), improves the quality of products.

As preferably, described frame is provided with the steel band air cooling equipment for blowing cooling to the left and right sides of steel band, and steel band air cooling equipment is blower or the air knife being connected with external air source.Steel band has very high temperature after driven voller heating, upper and lower steel band can be absorbed a part by sheet material at the heat at clamping sheet material position, again can be via roller blanket, the coldplate amount of heat that leaves when by cooling and shaping section, but, the left and right sides position of upper and lower steel band beyond the clamping sheet material heat that but cannot leave fast, the edge, the left and right sides of steel band reduces as heat accumulation cannot efficiently radiates heat can cause strip deformation, service life, also can cause the sheet edge honeycomb of processing to subside simultaneously, product quality is affected.Steel band air cooling equipment is set and is blown in the left and right sides of steel band coolingly, can avoid strip deformation, can improve steel band service life and product quality.

As preferably, one end of described preheat roll is provided with drive motors and the deceleration device of preheat roll, and deceleration device is set on the axle of preheat roll, and a side of deceleration device and the bearing block of preheat roll are hinged, and the opposite side of deceleration device is fixedly connected with drive motors.

As preferably, described steel band mechanism also includes steel belt deviation checkout gear, described steel belt deviation checkout gear is arranged in the frame of the steel band left and right sides, comprise baffle plate A, mounting bracket A, connecting rod A, extension spring A, trigger support A and sensors A, baffle plate A is positioned at left side or the right side of steel band, baffle plate A is provided with wear-resistant pad for the one side contacting with steel band, baffle plate A is fixed on one end of connecting rod A, the other end of connecting rod A is fixedly connected with triggering support A after passing the through hole on mounting bracket A, triggering support A is connected with mounting bracket A by extension spring A, on connecting rod A, be threaded and the mounting bracket A stop nut A contacting that offsets, stop nut A and baffle plate A lay respectively at the both sides of mounting bracket A, sensors A with trigger the support A setting that matches, mounting bracket A and sensors A are fixed in frame.

As preferably, described steel band mechanism also includes rectifying device for steel belt, described rectifying device for steel belt is arranged on holding in circle that steel band forms, comprise two deviation rectification rollers that contact with steel band in rolling, it is poor that two deviation rectification rollers arrange setting height(from bottom), one end of two deviation rectification rollers is fixed, the other end of two deviation rectification rollers is movable and by the oscilaltion of correction hydraulic oil cylinder driving, the bearing block of the stiff end of two deviation rectification rollers is fixedly connected with frame, the bearing block of the movable end of two deviation rectification rollers is connected with the mobile terminal of rack-mounted correction oil cylinder, the bearing block of deviation rectification roller is provided with the sensor B that rotates situation for detection of deviation rectification roller.

As preferably, described steel band mechanism also includes steel band oil-scraping device, described steel band oil-scraping device comprises the crossbeam that extend left and right, crossbeam is fixedly connected with frame, on crossbeam, left and right is disposed with multiple scrapers, each scraper is fixed on one end of a lever, the fixing weight of the other end of this lever, hinged with crossbeam in the middle of this lever, the all perks offset and contact with the lower surface of steel band under the effect of its lever weighting of each scraper, be provided with the oil trap for collecting the greasy dirt flowing down along scraper in crossbeam bottom, oil trap is connected with lubricant recovery device.

As preferably, described Gun Tan mechanism also comprises roller blanket mechanical detection means, described roller blanket mechanical detection means is arranged on front side or the rear side of roller blanket, comprise swing depression bar, extension spring, rotating shaft, swing and trigger sheet and sensor C, rotating shaft is arranged in frame by bearing, one end of rotating shaft is fixedly connected with the one end that swings depression bar, the other end and the roller blanket that swing depression bar are pressed tactile, the fixing swing of the other end of rotating shaft triggered sheet, swinging triggering sheet coordinates with rack-mounted sensor C, the pressure contravention that swings depression bar has the arc convex adapting with the roller of roller blanket, thereby extension spring is connected to the trend of giving swing depression bar pressure contravention hold-down roller blanket between depression bar and frame that swings, when the running of roller blanket, the gap rise and fall of the arc convex of swing depression bar pressure contravention between roller and the roller of roller blanket, thereby drive swing depression bar centered by rotating shaft, to carry out back and forth swinging continuously, the swing swinging of synchronizeing with swing depression bar triggers the just continuous trigger sensor C of sheet.

As preferably, described Gun Tan mechanism also comprises roller blanket proximity test device, described roller blanket proximity test device is arranged on front side or the rear side of roller blanket, comprise mounting bracket, proximity transducer, connecting screw rod, pressing plate and wear-resistant pad, mounting bracket is arranged in frame, wear-resistant pad contacts with roller blanket, wear-resistant pad is fixed on a side of pressing plate, the fixing many connecting screw rods of opposite side of pressing plate, one end of connecting screw rod is through through hole the nut that is threaded on mounting bracket, on connecting screw rod, be arranged with stage clip, stage clip offsets with pressing plate and mounting bracket respectively, connecting screw rod is connected by nut and mounting bracket are spacing, the center of wear-resistant pad and pressing plate has through hole, proximity transducer is fixed on pressing plate and through this through hole.

The utility model is owing to having adopted above technical scheme, and this feed system can be realized the automatic feed of monolith substrate and put, and realizes automated production, reduces manually, improves product quality and production efficiency.

Brief description of the drawings

Fig. 1 is layout schematic diagram of the present utility model;

Fig. 2 is the structural representation of the utility model the first feeding mechanism;

Fig. 3 is the I-I cutaway view of Fig. 2;

Fig. 4 is the schematic diagram that arranges of the utility model material guiding bracket;

Fig. 5 is the layout schematic diagram of the utility model the second feeding mechanism;

Fig. 6 is the conveying schematic diagram of the monolith substrate in feed system;

Fig. 7 is the structural representation of the utility model load transfer station;

Fig. 8 is the side view of Fig. 7;

Fig. 9 is the structural representation of the utility model press;

Figure 10 is the structural representation of press preheating mechanism;

Figure 11 is the drives structure schematic diagram of preheat roll;

Figure 12 is the drives structure schematic diagram of drive roll;

Figure 13 is the structural representation of steel belt deviation checkout gear;

Figure 14 is the structural representation of steel band oil-scraping device;

Figure 15 is the structural representation (side-looking) of rectifying device for steel belt;

Figure 16 is the structural representation (overlooking) of rectifying device for steel belt;

The structural representation of Figure 17 Shi Gun blanket mechanism;

Figure 18 is the structural representation of roller blanket mechanical detection means;

Figure 19 is the side view of Figure 18;

Figure 20 is the structural representation of roller blanket proximity test device;

Figure 21 be cooling and shaping mechanism middle and upper part heat-conducting plate one of schematic diagram is set;

Figure 22 be cooling and shaping mechanism middle and upper part heat-conducting plate two of schematic diagram is set;

Figure 23 is the schematic diagram that arranges of rebound;

Figure 24 is that the A of Figure 23 is to view;

Figure 25 is the schematic diagram that arranges of cooling and shaping mechanism middle and lower part heat-conducting plate.

Detailed description of the invention

Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is made a detailed explanation.In order to express easily, orientation is defined as follows: sheet material (or monolith substrate) throughput direction is front, sheet material (or monolith substrate) carry rightabout be after, the both sides of sheet material (or monolith substrate) throughput direction are left and right, and the direction of arrow in accompanying drawing is sheet material (or monolith substrate) throughput direction.

Embodiment 1:

The feed system of two Steel-belt Continuous Press as shown in Figure 1, comprise the first feeding mechanism 2000 that is arranged on two Steel-belt Continuous Press 1000 feed sides, as shown in Figure 2, the first feeding mechanism 2000 comprises: multiple surface material volume A2100 (cloth matter plane materiel and composite membrane) and the deflector roll A2200 that are positioned at upper strata, be positioned at middle monolith substrate conveying roller platform 2500, and be positioned at several surface materials volumes B2300 (cloth matter plane materiel and composite membrane) and the deflector roll B2400 of lower floor; Monolith substrate conveying roller platform 2500 feed sides of described the first feeding mechanism 2000 are provided with the second feeding mechanism 3000, as shown in Figure 5, Figure 6, the second feeding mechanism 3000 comprises: for delivery of piling up the transport platform A3100,3200 that has monolith substrate underframe, be positioned at the lifting platform 3300 of monolith substrate conveying roller platform 2500 feed sides, for monolithic honeycomb base material being pushed to the pusher 3900 of monolith substrate conveying roller platform 2500, for the load transfer station 3500 of stacked empty underframe, and for delivery of the transport platform B3600 of empty underframe; Two transport platform A3100,3200 are positioned at the feed side of lifting platform 3300, and pusher 3900 is arranged on the top of lifting platform 3300, and empty underframe is delivered to load transfer station 3500 by lifting platform 3300, and transport platform B3600 is positioned at the exit side of load transfer station 3500.The underframe 3700 that is mounted with whole folded monolith substrate 3800 is transferred to lifting platform 3300 from transport platform A3100,3200, pusher 3900 starts whole folded monolith substrate 3800 to push to piecewise on conveying roller platform 2500 and delivers to steel belt pressing machine 1000 from most a slice, lifting platform 3300 is along with the monolith substrate above underframe is seen off and rising height gradually piecewise, so that pusher can push monolith substrate all the time; After the monolith substrate on underframe is moved light, be called sky underframe, lifting platform is transferred to empty underframe the stacked accumulation of carrying out multiple empty underframe on load transfer station, and the multiple empty underframe after stacked is sent via transport platform B by load transfer station again; Thereby realize the automated production of whole feed system.

In the present embodiment, described transport platform A3100,3200 and transport platform B3600 multiple conveying roller A are all installed.

As shown in Figure 5, on described lifting platform 3300, be distributed with multiple conveying roller B, the charging offside of lifting platform 3300 is provided with transfer transport platform 3400, multiple conveying roller C and chain A are installed in transfer transport platform 3400, the throughput direction of conveying roller C and chain A is mutually vertical, and transfer transport platform 3400 is positioned at the feed side of load transfer station 3500.Like this, optimized station layout, space utilization is more reasonable.

As Fig. 7, shown in Fig. 8, described load transfer station 3500 comprises elevating bracket 3502, on elevating bracket 3502, be distributed with multiple conveying roller D3503, elevating bracket 3502 drives lifting by cylinder or electric pushrod, four jiaos of tops of elevating bracket 3502 are respectively provided with one and lift pawl 3504, lift pawl 3504 and be Cyclic dart shape, the one end of lifting pawl 3504 is arranged in frame by rotating shaft, in rotating shaft, be also fixed with lift pawl 3504 synchronize rotate swing arm 3505, the movable end of swing arm 3505 is flexibly connected with cylinder 3506, cylinder 3506 is flexibly connected with frame, lift like this pawl 3504 and can drive horizontal hunting by cylinder 3506.In the time that stacked empty underframe is lifted to pawl height by elevating bracket, lift pawl horizontal hunting for four and insert empty underframe bottom or inner, at this moment lift pawl by four and support fixing stacked empty underframe, elevating bracket declines to receiving from lifting platform and transfers the empty underframe of the next one of coming, then below the folded empty underframe that elevating bracket rises before this sky underframe is stacked in again, lift pawl horizontal hunting for four and return, elevating bracket supports whole folded empty underframe.The both sides of described elevating bracket 3502 are provided with chain B3501, and the throughput direction of chain B3501 and conveying roller D3503 is mutually vertical.Empty underframe is delivered into elevating bracket by chain B3501, and conveying roller D3503 sends whole folded empty underframe to transport platform B.

As shown in Figure 2, Figure 3, Figure 4, on described monolith substrate conveying roller platform 2500, be provided with multiple conveying roller E2501, the angle axially and between the feed direction of monolith substrate conveying roller platform 2500 of these conveying rollers E2501 is 45 °～89 °, monolith substrate conveying roller platform 2500 is provided with material guide device 2600 above the both sides of its feed direction, and material guide device 2600 comprises the whole row's guide wheel 2606 that is arranged on material guiding bracket 2604 belows.Carry monolith substrate to make it rely on feed direction one side by being obliquely installed conveying roller, reach the object of the one-sided benchmark that keeps to the side.Described material guiding bracket 2604 is by motor or air cylinder driven horizontal slip.As shown in Figure 4, material guiding bracket 2604 is arranged on its mount pad 2603, a drive motors 2601 drives material guiding bracket 2604 to slide along the guide rod 2605 on its mount pad 2603 by screw mandrel 2602, can adjust easily as required like this wide cut of composite honeycomb sheet material.

As shown in Figure 6, chain or driving-belt that described pusher 3900 is cycle rotation, be installed with impeller on chain or driving-belt.

A kind of two Steel-belt Continuous Press for the production of cellular thermoplastic sheet material, comprise frame and upper and lower corresponding preheating mechanism, steel band mechanism, Gun Tan mechanism and the cooling and shaping mechanism arranging, the feed side of this pair of Steel-belt Continuous Press is provided with feed system as above.

Two Steel-belt Continuous Press as shown in Figure 9, comprise frame 7 and upper and lower corresponding preheating mechanism 1,1 ', steel band mechanism 3,3 ', Gun Tan mechanism and the cooling and shaping mechanism arranging.

Described steel band mechanism is divided into upper and lower corresponding two of arranging, each steel band mechanism include be positioned at frame 7 front ends driven voller 12, be positioned at the drive roll 6 of frame 7 rear ends and surround driven voller 12 and drive roll 6 on steel band 8, the gap between upper and lower two steel bands 8 is sheet material conveying space.As shown in figure 12, the bearing block 61 of drive roll 6 is connected by guide rail horizontal slip with frame 7, thereby the drive roll being arranged in frame 7 drives oil cylinder 62 to drive the bearing block 61 of drive roll 6 to move forward and backward tensioning or loosen steel band 8.

Described steel band mechanism also includes steel belt deviation checkout gear, rectifying device for steel belt and steel band oil-scraping device.As shown in figure 13, steel belt deviation checkout gear is arranged in the frame 7 of steel band 8 left and right sides, comprise baffle plate A801, mounting bracket A802, connecting rod A803, extension spring A804, trigger support A805 and sensors A 806, baffle plate A801 is positioned at left side or the right side of steel band 8, baffle plate A801 is provided with wear-resistant pad for the one side contacting with steel band 8, contact and bring wearing and tearing with the steel band turning round avoiding, baffle plate A801 is fixed on one end of connecting rod A803, the other end of connecting rod A803 is fixedly connected with triggering support A805 after passing the through hole on mounting bracket A802, triggering support A805 is connected with mounting bracket A802 by extension spring A804, on connecting rod A803, be threaded and the mounting bracket A802 stop nut A contacting that offsets, stop nut A and baffle plate A801 lay respectively at the both sides of mounting bracket A802, sensors A 806 with trigger the support A805 setting that matches, mounting bracket A802 and sensors A 806 are fixed in frame 7, like this, extension spring A804 gives the trend of baffle plate A801 near steel band 8, and stop nut A has limited the initial position of baffle plate A801, in the time of steel band 8 sideslip, steel band 8 meeting promotion baffle plate A801 and the triggering support A805 being fixedly connected with thereof move and then impel sensors A 806 to produce offset signals to sensors A 806.As shown in Figure 15, Figure 16, rectifying device for steel belt is arranged on holding in circle that steel band 8 forms, comprise and steel band 8 two deviation rectification rollers 812 that contact that roll, it is poor that two deviation rectification rollers 812 arrange setting height(from bottom), one end of two deviation rectification rollers 812 is fixed, the other end activity of two deviation rectification rollers 812 also drives oscilaltion by correction oil cylinder 814, the bearing block 813 of the stiff end of two deviation rectification rollers 812 is fixedly connected with frame 7 by securing member, and the bearing block 813 of the movable end of two deviation rectification rollers 812 is flexibly connected with the mobile terminal that is arranged on the correction oil cylinder 814 in frame 7; Like this, in the installation and debugging stage, ensure that by installation site and the depth of parallelism of adjusting driven voller 12, drive roll 6 and two deviation rectification rollers 812 steel band runs well, in course of normal operation, when steel belt deviation checkout gear detects steel belt deviation, control module sends a signal to rectifying device for steel belt, produce small upper-lower position and change, thereby the relative tensioning degree of change steel band 8 left and right sides impels steel band return by the movable end of correction oil cylinder 814 error correct rollers 812.In order to ensure that deviation rectification roller and steel band are to roll to contact, avoid hard friction contact, the bearing block 813 of deviation rectification roller 812 is provided with the sensor B814 that rotates situation for detection of deviation rectification roller, in the present embodiment, two deviation rectification rollers 812 are in transmission connection by sprocket wheel 815, and sensor B814 detects the operational situation of sprocket wheel 815 and then obtains the rotation situation of two deviation rectification rollers.

In the operation process of steel band mechanism and Gun Tan mechanism, need lubricant sprayer to be lubricated, but lubricating oil too much or skewness also can affect the working condition of associated mechanisms, for this reason, steel band oil-scraping device need to be set, consider that lubricating oil spray equipment operated by rotary motion is in the steel band ring of encirclement, too much lubricating oil generally can gather drippage at the lower surface of steel band and pollute, therefore, following steel band oil-scraping device is preferably set: as shown in figure 14, comprise the crossbeam 807 that extend left and right, crossbeam 807 is fixedly connected with frame 7, on crossbeam 807, left and right is disposed with multiple scrapers 809, each scraper 809 is fixed on one end of a lever 808, the fixing weight 810 of the other end of this lever 808, hinged with crossbeam 807 in the middle of this lever 808, the all perks offset and contact with the lower surface of steel band under the effect of its lever weighting of each scraper 809, be provided with the oil trap 811 for collecting the greasy dirt flowing down along scraper 809 in crossbeam 807 bottoms, oil trap 811 is connected with lubricant recovery device.

In order to be applicable to produce the sheet material of different-thickness, the height of the drive roll in the steel band mechanism 3 on top is higher than its driven voller, driven voller in the steel band mechanism 3 on top is arranged to be driven by elevating mechanism 2 can oscilaltion, the elevating mechanism structure of elevating mechanism 2 in can the patent documentation that be CN102615917A with publication number is identical, also can be different, as long as can realize driven voller two ends synchronization lifting.Driven voller in the steel band mechanism 3 ' of bottom and the height of drive roll are fixed, the datum level that enters and carry to establish monolith substrate.

Upper and lower two preheating mechanisms 1,1 ' are symmetricly set on the bearing block 11 of upper and lower two driven vollers 12, as shown in figure 10, comprise the preheat roll 152 and the heating backer roll 132 that be arranged in parallel with driven voller 12, the mounting bracket 15 of preheat roll 152 is fixed on by securing member on the bearing block 11 of driven voller 12, the added deflector roll 153 that is provided with of bearing block 151 of preheat roll 152, the bearing block of deflector roll 153 is fixed on the bearing block 151 of preheat roll 152, bearing block 151 and the mounting bracket 15 of preheat roll 152 are slidably connected and pass through connecting screw rod 154, nut check is fixed, as shown in figure 11, one end of preheat roll 152 is provided with drive motors 158 and the deceleration device 157 of preheat roll, deceleration device 157 is set on the axle 156 of preheat roll 152, one side of deceleration device 157 and the bearing block 151 of preheat roll 152 are hinged, the opposite side of deceleration device 157 is fixedly connected with drive motors 158, as shown in figure 10, the bearing block 131 of heating backer roll 132 is slidably connected with its mounting bracket 13, and drives or leave driven voller 12 by pressurization oil cylinder 134.Between preheat roll 152 and heating backer roll 132, be provided with heat radiation device 14, preheat roll 152, heating backer roll 132 and driven voller 12 are hollow-core construction, connect outside conduction oil to maintain certain heating-up temperature by swivel joint.Adopt a preheat roll to carry out preheating to cloth matter plane materiel, cloth matter plane materiel and composite membrane after adopting a heating backer roll to preheating carry out roll-in exhaust and further heating, again by upper and lower two driven vollers and steel band cloth matter plane materiel and composite membrane on the upper and lower surface of monolith substrate is compound, through practice test, preheating mechanism of the present utility model is with respect to the preheating mechanism that adopts two heating backer rolls, more reasonable, the honeycomb board surface quality of production is better, intensity is higher.Can adopt active rotation or passive rotation for above-mentioned preheat roll and heating backer roll, but consider the load limit of drive roll and improve the factors such as hot pressing composite quality and consider, preferably both are active rotation.

In the annular space of 8 each self-formings of upper and lower two steel bands, Liang Taogun blanket mechanism is set respectively, Liang Gegun blanket mechanism in same steel band annular space one in front and one in back arranges, it is first (above) the Gun Tan mechanism 4 on top, first (above) the Gun Tan mechanism 4 ' of second (below) Gun Tan mechanism 5 and bottom, second (below) Gun Tan mechanism 5 ', the arrangement of Ge Gun blanket mechanism is similar, taking the first Gun Tan mechanism on top as example, as shown in figure 17, comprise roller blanket 401, tensioning cylinder 402, transition sprocket wheel 404, roller blanket motor 405, drive sprocket 406, fixed chain wheels A407 and fixed chain wheels B408, tightener sprocket 403 is installed in the mobile terminal of tensioning cylinder 402, tightener sprocket 403 drives movement by tensioning cylinder 402, drive sprocket 406 drives rotation by roller blanket motor 405, described roller blanket 401 comprises two the parallel chains in left and right, article two, between the respective link of chain, connect by roll shaft, empty set roller on each roll shaft, thereby form roller blanket structure, roller blanket 401 chains are around tightener sprocket 403, drive sprocket 406, fixed chain wheels A407 and fixed chain wheels B408 form annular, tightener sprocket 403 and fixed chain wheels B408 are positioned at the side of roller blanket away from sheet material conveying space, fixed chain wheels A407 and drive sprocket 406 are positioned at the side of roller blanket near sheet material conveying space, fixed chain wheels A407 is front, drive sprocket 406 is rear, in roller blanket 401 chain outsides, several transition sprocket wheels 404 are installed, at least one transition sprocket wheel 404 is adjacent with fixed chain wheels A407 and be positioned at the back upper place of fixed chain wheels A407.Wherein, tensioning cylinder 402 and fixed chain wheels B408 are arranged in frame, roller blanket motor 405, drive sprocket 406 and fixed chain wheels A407 are arranged on coldplate 908 or lower coldplate 910, and transition sprocket wheel 404 is arranged on coldplate 908, lower coldplate 910, cornice sheathing 901 or wainscot sheathing 912.Second (below) the Gun Tan mechanism 5 on corresponding top, just the length of roller blanket circulation lengthens.The improvement of the above-mentioned position to drive sprocket, fixed chain wheels A and transition sprocket wheel thereof, has guaranteed stability and reliability that roller blanket is carried, has avoided roller blanket excessively to rock and has caused damage, also facilitates roller blanket to adjust up and down with upper coldplate.Adopt upper and lower Ge Liangtaogun blanket mechanism and inner cooling and shaping mechanism thereof, thereby the cooling and shaping of honeycomb board is divided into the first (above) cooling section and second (below) cooling section, can need to realize according to technological design like this segmented cooling and shaping of honeycomb board, the technological temperature of effectively controlling two cooling sections (cooling section especially above), improves product quality and production efficiency.

In addition, as shown in figure 17, described frame is provided with blows for pair roller blanket roller blanket air cooling equipment 100 cooling and the steel band air cooling equipment 200 for blowing cooling to the left and right sides of steel band, roller blanket air cooling equipment 100 is near the exit of Gun Tan mechanism above, steel band air cooling equipment 200 is positioned near the left and right sides of steel band, and roller blanket air cooling equipment 100 is with steel band air cooling equipment 200 blower or the air knife that are connected with external air source.

Gun Tan mechanism exit above arranges air cooling equipment, can accelerate cooling to the roller blanket of leading portion circulation, avoid heat to gather in roller blanket, like this, roller blanket air cooling equipment coordinates with the coldplate in cooling and shaping mechanism the plate surface temperature that can effectively control in leading portion sheet material conveying space (corresponding with Gun Tan mechanism above), improves the quality of products.

Steel band has very high temperature after driven voller heating, upper and lower steel band can be absorbed a part by sheet material at the heat at clamping sheet material position, again can be via roller blanket, the coldplate amount of heat that leaves when by cooling and shaping section, but, the left and right sides position of upper and lower steel band beyond the clamping sheet material heat that but cannot leave fast, the edge, the left and right sides of steel band reduces as heat accumulation cannot efficiently radiates heat can cause strip deformation, service life, also can cause the sheet edge honeycomb of processing to subside simultaneously, product quality is affected.Steel band air cooling equipment is set and is blown in the left and right sides of steel band coolingly, can avoid strip deformation, can improve steel band service life and product quality.

Because of the fabric width of roller blanket larger, the roll shaft that length is very long only has two end supports to connect, roll shaft and cover roller are thereon in operation process, middle part all can produce and rock, once produce roller dislocation, stack or damage displacement, all can cause serious production accident, for this reason, the present embodiment is provided with roller blanket mechanical detection means and roller blanket proximity test device, adopts Through Several Survey Measure pair roller blanket to carry out checking reliably in time, avoids fault to occur.As Figure 18, shown in Figure 19, described roller blanket mechanical detection means is arranged on front side or the rear side of roller blanket 401, comprise and swing depression bar 409, extension spring 410, rotating shaft 411, swing and trigger sheet 412 and sensor C413, rotating shaft 411 is arranged in frame by bearing, one end of rotating shaft 411 is fixedly connected with the one end that swings depression bar 409, the other end and the roller blanket that swing depression bar 409 are pressed tactile, the fixing swing of the other end of rotating shaft 411 triggered sheet 412, swinging triggering sheet 412 coordinates with rack-mounted sensor C413, the pressure contravention that swings depression bar 409 has the arc convex adapting with the roller of roller blanket, thereby being connected to swing, extension spring 410 between depression bar 409 and frame, gives the trend that swings depression bar 409 and press contravention hold-down roller blanket 401, when roller blanket 401 turns round, swing arc convex that depression bar 409 the presses contravention gap rise and fall between roller and the roller of roller blanket, drive swing depression bar 409 centered by rotating shaft 411, to carry out back and forth swinging continuously, the swing swinging of synchronizeing with swing depression bar 409 triggers the just continuous trigger sensor C413 of sheet 412, just can judge by off time and counting whether the roller of roller blanket exists superimposed like this, damage or disappearance.As shown in figure 20, roller blanket proximity test device is arranged on front side or the rear side of roller blanket 401, comprise mounting bracket 414, proximity transducer 415, connecting screw rod 416, pressing plate 418 and wear-resistant pad 417, mounting bracket 414 is arranged in frame, wear-resistant pad 417 contacts with roller blanket 401, wear-resistant pad 417 is fixed on a side of pressing plate 418, the fixing many connecting screw rods 416 of opposite side of pressing plate 418, one end of connecting screw rod 416 is through through hole the nut that is threaded on mounting bracket 414, on connecting screw rod 416, be arranged with stage clip, stage clip offsets with pressing plate 418 and mounting bracket 414 respectively, connecting screw rod 416 is connected with mounting bracket 414 is spacing by nut, wear-resistant pad 417 and pressing plate 418 center have through hole, proximity transducer 415 is fixed on pressing plate 418 and through this through hole.

Described cooling and shaping mechanism is divided into top cooling and shaping mechanism and bottom cooling and shaping mechanism, the annular space that is positioned at the each self-forming of two roller blankets institute of sheet material conveying space top arranges respectively a top cooling and shaping mechanism, be positioned at two roller blankets below sheet material conveying space the annular space of each self-forming a bottom cooling and shaping mechanism is set respectively; Described top cooling and shaping mechanism comprises the cornice sheathing 901 and the upper coldplate 908 that are connected, described bottom cooling and shaping mechanism comprises the wainscot sheathing 912 and the lower coldplate 910 that are connected, distribution conduction oil passage in upper coldplate and lower coldplate, upper coldplate is connected with external refrigeration fluid circulation with lower coldplate.

As Figure 21, shown in Figure 22, top cooling and shaping mechanism, comprise multiple cornice sheathings that are parallel to each other 901 that extend left and right, the top of cornice sheathing 901 is connected with frame by connecting pin A900, the stage casing of connecting pin A900 is cylindric and coordinates with the circular hole A being opened on cornice sheathing 901, the two ends that connecting pin A900 passes circular hole A are fixedly connected with frame top by fastening bolt, spread configuration several sizing oil cylinders 903 in left and right on each cornice sheathing 901, sizing oil cylinder 903 is connected with the bottom of cornice sheathing 901 by connecting pin B902, the stage casing of connecting pin B902 is cylindric and coordinates with the circular hole B being opened on cornice sheathing 901, the two ends that connecting pin B902 passes circular hole B are fixedly connected with sizing oil cylinder 903 by fastening bolt, the mobile terminal, bottom of sizing oil cylinder 903 is provided with the T shape groove that extend left and right, upper stereotype plate 905 is fixed with T shape contiguous block 904 above, T shape contiguous block 904 is pegged graft and is coordinated with T shape groove.Like this, adopt connecting pin to install wallboard and be connected sizing oil cylinder, the oil cylinder of shaping is connected with upper stereotype plate employing T shape contiguous block, not only facilitates installation and maintenance, and such movable connection method can be avoided stress to concentrate on oil cylinder and frame and cause damage.The below of upper stereotype plate 905 is fixedly connected with coldplate 908, is provided with metallic plate 907 and fiberboard 906 between upper stereotype plate 905 and upper coldplate 908, and fiberboard 906 is corresponding with position under sizing oil cylinder 903, and the both sides of fiberboard 906 are metallic plate 907.Like this, the pressure that sizing oil cylinder is applied to stereotype plate part can redistribute by the rigidity of fiberboard and metallic plate, retractility difference, thereby the pressure of the oil cylinder 903 of guaranteeing to shape is evenly applied to the upper surface of coldplate, instead of concentrate on part, avoid upper coldplate because unbalance stress produces deformation, improved planarization and the surface quality of converted products.Upper stereotype plate 905 and sizing oil cylinder 903 corresponding settings one by one, on polylith, stereotype plate is array format and is distributed in above coldplate, so not only facilitates the pressure of installation and debugging and the each sizing oil cylinder of control, and has reduced requirement on machining accuracy and manufacturing cost.Upper coldplate is an en-block construction design, i.e. coldplate of Ge Gun blanket mechanism, on a coldplate, be array format correspondence multiple upper stereotype plates and sizing oil cylinder thereof are set, between adjacent upper stereotype plate, leave gap, fiberfill fibers plate material in gap, because coldplate shows slightly pliability with respect to upper stereotype plate, so such structural design makes coldplate have better adaptability in the time being subject to the reaction force of sheet material, especially in close sheet material entry position.As shown in figure 22, upper coldplate 908 is provided with guide plate 909, guide plate 909 is on adjacent two between stereotype plate 905, and guide plate 909 is fixedly connected with upper coldplate 908, and the gap-fill between guide plate 909 and two upper stereotype plates 905 has fibre board material.As shown in Figure 23, Figure 24, extend guide plate 909 left and right and two ends, left and right are stretched into respectively between two columns 701 of frame 7 left and right sides and are subject to that column 701 front and back are spacing and left and right is spacing, the two ends, left and right of guide plate 909 are arranged with guiding mount pad 9091 and copper sheathing 9092, guiding mount pad 9091 is connected with the horizontal sleeve of guide plate 909, copper sheathing 9092 is connected with the horizontal sleeve of guiding mount pad 9091, copper sheathing 9092 and framework pillar 701 sliding-contacts, facilitate like this installation and debugging, structure is more reasonable, the movement of upper coldplate while having avoided steel band running.

As shown in figure 25, bottom cooling and shaping mechanism, comprise multiple wainscot sheathings that are parallel to each other 912 that extend left and right, the bottom of wainscot sheathing 912 is connected with frame by connecting pin C913, the stage casing of connecting pin C913 is cylindric and coordinates with the circular hole C being opened on wainscot sheathing 912, the two ends that connecting pin C913 passes circular hole C are fixedly connected with frame bottom by fastening bolt, these wainscot sheathing 912 tops are connected with lower coldplate 910 by connecting pin D911, the stage casing of connecting pin D911 is cylindric and coordinates with the circular hole D being opened on wainscot sheathing 912, the two ends that connecting pin D911 passes circular hole D are fixedly connected with lower coldplate 910 by fastening bolt, move in order to limit lower coldplate, on lower coldplate, be fixed with equally similar with upper coldplate for coordinate the guide plate that carries out Horizontal limiting with framework pillar.Distribution conduction oil passage in upper coldplate and lower coldplate, upper coldplate is connected with external refrigeration fluid circulation with lower coldplate.

Tabular monolith substrate is sent into from the steel band gap between two driven vollers, cloth matter plane materiel and composite membrane are through upper and lower preheating mechanism 1, 1 ' carries out after preheating and extruding exhaust, hot repressing is compounded on the end face and bottom surface of monolith substrate, be compounded with the honeycomb board of cloth matter plane materiel along with cooling and shaping is carried out in two Steel-belt Continuous Press inside that delivers into of steel band, the heat on honeycomb board surface is via steel band, roller blanket is passed to coldplate, take away heat by conduction oil mobile in coldplate (cooling fluid) again, honeycomb board after cooling forming is sent from the steel band gap between two drive rolls.The patent documentation that the acquisition of described monolith substrate is CN102689458A referring to publication number.

Adopt upper and lower Ge Liangtaogun blanket mechanism and inner cooling and shaping mechanism thereof, thereby the cooling and shaping of honeycomb board is divided into the first (above) cooling section and second (below) cooling section, can need to realize according to technological design like this segmented cooling and shaping of honeycomb board, the technological temperature of effectively controlling two cooling sections (cooling section especially above), improves product quality and production efficiency.The cellular thermoplastic sheet material that adopts this production method and press to produce, honeycomb is stable, surface quality is good, intensity is high, area is large.

It is emphasized that: be only preferred embodiment of the present utility model above, not the utility model is done to any pro forma restriction, any simple modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all still belong in the scope of technical solutions of the utility model.

Claims (10)

1. the feed system of pair Steel-belt Continuous Press, comprise the first feeding mechanism (2000) that is arranged on two Steel-belt Continuous Press (1000) feed sides, the first feeding mechanism (2000) comprising: several surface material volumes A (2100) and the deflector roll A (2200) that are positioned at upper strata, be positioned at middle monolith substrate conveying roller platform (2500), and be positioned at several surface materials volumes B (2300) and the deflector roll B (2400) of lower floor, it is characterized in that, monolith substrate conveying roller platform (2500) feed side of described the first feeding mechanism (2000) is provided with the second feeding mechanism (3000), the second feeding mechanism (3000) comprising: for delivery of piling up the transport platform A (3100 that has monolith substrate underframe, 3200), be positioned at the lifting platform (3300) of monolith substrate conveying roller platform (2500) feed side, for monolithic honeycomb base material being pushed to the pusher (3900) of monolith substrate conveying roller platform (2500), for the load transfer station (3500) of stacked empty underframe, and for delivery of the transport platform B (3600) of empty underframe, transport platform A (3100,3200) is positioned at the feed side of lifting platform (3300), pusher (3900) is arranged on the top of lifting platform (3300), empty underframe is delivered to load transfer station (3500) by lifting platform (3300), and transport platform B (3600) is positioned at the exit side of load transfer station (3500).

2. the feed system of according to claim 1 pair of Steel-belt Continuous Press, is characterized in that, described transport platform A (3100,3200) and transport platform B (3600) are all provided with multiple conveying roller A.

3. the feed system of according to claim 1 pair of Steel-belt Continuous Press, it is characterized in that, on described lifting platform (3300), be distributed with multiple conveying roller B, the charging offside of lifting platform (3300) is provided with transfer transport platform (3400), multiple conveying roller C and chain A are installed in transfer transport platform (3400), the throughput direction of conveying roller C and chain A is mutually vertical, and transfer transport platform (3400) is positioned at the feed side of load transfer station (3500).

4. the feed system of according to claim 1 pair of Steel-belt Continuous Press, it is characterized in that, described load transfer station (3500) comprises elevating bracket (3502), on elevating bracket (3502), be distributed with multiple conveying roller D (3503), elevating bracket (3502) drives lifting by cylinder or electric pushrod, four jiaos of tops of elevating bracket (3502) are respectively provided with one and lift pawl (3504), lift pawl (3504) by air cylinder driven horizontal hunting.

5. the feed system of according to claim 4 pair of Steel-belt Continuous Press, it is characterized in that, the both sides of described elevating bracket (3502) are provided with chain B (3501), chain B (3501) is mutually vertical with the throughput direction of conveying roller D (3503), empty underframe is delivered into elevating bracket by one, and another sends whole folded empty underframe to transport platform B.

6. the feed system of according to claim 1 pair of Steel-belt Continuous Press, it is characterized in that, on described monolith substrate conveying roller platform (2500), be provided with multiple conveying roller E (2501), the angle axially and between the feed direction of monolith substrate conveying roller platform (2500) of these conveying rollers E (2501) is 45 °～89 °, monolith substrate conveying roller platform (2500) is provided with material guide device (2600) above the both sides of its feed direction, material guide device (2600) comprises the whole row's guide wheel (2606) that is arranged on material guiding bracket (2604) below.

7. the feed system of according to claim 6 pair of Steel-belt Continuous Press, is characterized in that, described material guiding bracket (2604) is by motor or air cylinder driven horizontal slip.

8. the feed system of according to claim 1 pair of Steel-belt Continuous Press, is characterized in that, chain or driving-belt that described pusher (3900) is cycle rotation, be installed with impeller on chain or driving-belt.

9. the two Steel-belt Continuous Press for the production of cellular thermoplastic sheet material, comprise frame (7), and upper and lower corresponding preheating mechanism, steel band mechanism, Gun Tan mechanism and the cooling and shaping mechanism arranging, it is characterized in that, the feed side of this pair of Steel-belt Continuous Press is provided with the feed system as described in any one in claim 1 to 8.

10. according to claim 9 pair of Steel-belt Continuous Press, it is characterized in that, upper and lower two steel band mechanisms include the driven voller (12) that is positioned at frame (7) front end, be positioned at the drive roll (6) of frame (7) rear end and surround driven voller (12) and drive roll (6) on steel band (8), gap between upper and lower two steel bands (8) is sheet material conveying space, the bearing block (61) of drive roll (6) is connected with frame (7) horizontal slip, be arranged on drive roll in frame (7) drive oil cylinder (62) to drive the bearing block (61) of drive roll (6) thus move forward and backward tensioning or loosen steel band (8),

Upper and lower two preheating mechanisms are symmetricly set on the bearing block (11) of upper and lower two driven vollers (12), comprise the preheat roll (152) and the heating backer roll (132) that be arranged in parallel with driven voller (12), preheat roll (152) be arranged on the bearing block (11) of driven voller (12) upper and and driven voller (12) between reserve gap, the bearing block (131) of heating backer roll (132) is slidably connected with its mounting bracket (13), the mounting bracket (13) of heating backer roll (132) is fixed on, on the bearing block (11) of driven voller (12), heating backer roll (132) drives or leaves driven voller (12) by pressurization oil cylinder (134), between preheat roll (152) and heating backer roll (132), be provided with heat radiation device (14), preheat roll (152), heating backer roll (132) and driven voller (12) are hollow-core construction, and connect outside conduction oil to maintain certain heating-up temperature by swivel joint,

Upper and lower two steel bands (8) Liang Taogun blanket mechanism is set respectively in the annular space of each self-forming, Liang Gegun blanket mechanism in same steel band annular space one in front and one in back arranges, described Gun Tan mechanism comprises roller blanket (401), tensioning cylinder (402), tightener sprocket (403), transition sprocket wheel (404), roller blanket motor (405), drive sprocket (406), fixed chain wheels A (407) and fixed chain wheels B (408), tightener sprocket (403) is installed in the mobile terminal of tensioning cylinder (402), tightener sprocket (403) is driven mobile by tensioning cylinder (402), drive sprocket (406) is driven and is rotated by roller blanket motor (405), described roller blanket (401) comprises two the parallel chains in left and right, article two, between the respective link of chain, connect by roll shaft, empty set roller on each roll shaft, thereby form roller blanket structure, roller blanket chain is around tightener sprocket (403), drive sprocket (406), fixed chain wheels A (407) and fixed chain wheels B (408) form annular, tightener sprocket (403) and fixed chain wheels B (408) are positioned at the side of roller blanket away from sheet material conveying space, fixed chain wheels A (407) and drive sprocket (406) are positioned at the side of roller blanket near sheet material conveying space, fixed chain wheels A (407) is front, drive sprocket (406) is rear, in roller blanket chain outside, several transition sprocket wheels (404) are installed, at least one transition sprocket wheel (404) is adjacent with fixed chain wheels A (407) and be positioned at the rear of fixed chain wheels A (407),

Described cooling and shaping mechanism is divided into top cooling and shaping mechanism and bottom cooling and shaping mechanism, the annular space that is positioned at the each self-forming of two roller blankets institute of sheet material conveying space top arranges respectively a top cooling and shaping mechanism, be positioned at two roller blankets below sheet material conveying space the annular space of each self-forming a bottom cooling and shaping mechanism is set respectively; Described top cooling and shaping mechanism comprises the cornice sheathing (901) and the upper coldplate (908) that are connected, described bottom cooling and shaping mechanism comprises the wainscot sheathing (912) and the lower coldplate (910) that are connected, distribution conduction oil passage in upper coldplate and lower coldplate, upper coldplate is connected with external refrigeration fluid circulation with lower coldplate; In described Gun Tan mechanism, tensioning cylinder (402) and fixed chain wheels B (408) are arranged in frame, roller blanket motor (405), drive sprocket (406) and fixed chain wheels A (407) are arranged on coldplate (908) or lower coldplate (910) is upper, and transition sprocket wheel (404) is arranged on coldplate (908), lower coldplate (910), cornice sheathing (901) or wainscot sheathing (912).