CN105171904B - Save model automatic ceramic roller head machine - Google Patents
Save model automatic ceramic roller head machine Download PDFInfo
- Publication number
- CN105171904B CN105171904B CN201510554426.6A CN201510554426A CN105171904B CN 105171904 B CN105171904 B CN 105171904B CN 201510554426 A CN201510554426 A CN 201510554426A CN 105171904 B CN105171904 B CN 105171904B
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- China
- Prior art keywords
- model
- head
- roller
- profiling
- vacuum
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Model automatic ceramic roller head machine, including intermittent delivery band are saved the invention discloses one kind, conveyer belt is loaded with being placed with model on multiple hollow mould bases, mould bases；Along conveying tape motion direction, side is disposed with mud extruder, roller-head, several blowers, profiling vacuum and takes base device on the conveyor belt, taken in profiling vacuum and compressed air joint is provided with below the corresponding conveyer belt of base device, be provided with below the corresponding conveyer belt of roller-head with die holder and the main shaft that can move up and down and rotate；The model is gypsum or porous resin rolling model, breather line is buried inside the model close at 10~30mm of mold inner surfaces, breather line connects compressed air joint by its interface.The Ceramic hydraulic machine of the present invention, realizes roll forming automation, has the advantages that to save model, saves space, save labour, reduce blank deformation, drastically increases production efficiency, reduce production cost.
Description
Technical field
It is specifically a kind of province's model automatic ceramic roller head machine the present invention relates to ceramic machinery field.
Background technology
At present either roller-head heating or roller-head do not heat, base substrate must be stayed in model after roll forming, through it is long when
Between heat drying, if not heat drying, airing or air-dry time are longer, dry after due to base substrate moisture content reduce, produce drying
Shrink and depart from model, and intensity is improved, and at this moment can take out base substrate, model returns roller press roll forming.Model is repeated
Using taking long enough.And shrink uneven due to often occurring drying in base substrate model, blank deformation is caused, be have impact on
Product quality.
Because roller press course of work model is to recycle, when model substantial amounts of work is occupied during base substrate leather-hard drying
Between, roller press could be maintained continuously to work therefore it is necessary to increase model quantity, reach required yield, so that, it is necessary to it is equipped with big
The model of amount and very big using area is occupied, have impact on the production efficiency of ceramic product.
The content of the invention
To solve the above problems, saving model automatic ceramic roller head machine the invention provides one kind.
Save model automatic ceramic roller head machine, it is characterised in that including intermittent delivery band, conveyer belt is loaded with multiple
Model is placed with hollow mould bases, mould bases；It is square on the conveyor belt to be disposed with mud extruder, rolling along conveying tape motion direction
Head, several blowers, profiling vacuum take base device, take and are connect below the corresponding conveyer belt of base device provided with compressed air in profiling vacuum
Head, is provided with die holder and the main shaft that can move up and down and rotate below the corresponding conveyer belt of roller-head；
The model is gypsum or porous resin rolling model, inside the model close at 10~30mm of mold inner surfaces
Embedded breather line, breather line connects compressed air joint by its interface；Profiling vacuum takes base device to be fixed for flexible-profiling head
Constituted taking on base frame, the vacuum tube that one end is connected with vavuum pump is embedded with base frame is taken, the other end of vacuum tube, which is passed through, to be taken
Base frame is connected with the air entry set in tracer head；Flexible-profiling head is that silica gel, rubber, plastics or resin are made, outside it
Surface configuration and the ceramic body inner surface configuration to be produced match.
The mud extruder, roller-head, blower, profiling vacuum take base device to be set successively by the identical displacement of conveyer belt, with
Just its intermittent movement, reaches synchronous working.
The intermittent delivery band is annular.
The conveyer belt band movable model takes in mud extruder, roller-head, blower, profiling vacuum successively to stop below base device,
When being stopped below mud extruder, mud extruder extrusion porcelain mud is fallen into model；When being stopped below roller-head, main shaft rises, and die holder is therefrom
Model is held up in empty mould bases and rotated together under main shaft drive, roller-head synchronous vertical, which drops to contact porcelain mud in model, to be carried out
Rolling, rolling is finished to form base substrate, and roller-head and main shaft return, model are turned also in mould bases；When being stopped below blower, mould
Type receives blower blowing, cools down base substrate；When profiling vacuum takes and stopped below base device, compressed air joint rises, with model
Interface connect, compressed air is penetrated into the interface of model and base substrate, base substrate is stripped, compressed air joint rise
Meanwhile, profiling vacuum takes base device to decline, and tracer head is fallen into base substrate, vacuum pump startup, and vacuum tube carries out air-breathing by air entry,
Tracer head holds base substrate；Then, compressed air joint, take base device return, take base device to be moved away from model with base substrate, vavuum pump is closed
Close, base substrate departs from tracer head.
The roller-head is heating roller-head.
The Ceramic hydraulic machine of the present invention, realizes roll forming automation, overcomes traditional base substrate leather-hard drying,
While green body quality is guaranteed, has the advantages that to save model, save space, save labour, reduce blank deformation, pole
The earth improves production efficiency, reduces production cost.
Brief description of the drawings
Fig. 1 is the structural representation of province's model automatic ceramic roller head machine of the present invention（It is therein to squeeze for ease of diagram
Mud machine 4 and flexible-profiling first 12 are not drawn with physical location, are only understood as signal）.
Fig. 2 is the structural representation that model is moved to below mud extruder（View direction looks up direction for Fig. 1's）.
Fig. 3 is the structural representation that model is moved to below roller-head（View direction looks up direction for Fig. 1's）.
Fig. 4 is the structural representation that model is moved to below blower（View direction looks up direction for Fig. 1's）.
Fig. 5 is that model is moved to profiling vacuum and takes structural representation below base device（View direction is Fig. 1 side of looking up
To）.
Fig. 6 is the structural representation that profiling vacuum takes base device to coordinate the demoulding to take base with model（Sectional view）
For ease of illustrating, the structure in above-mentioned accompanying drawing and the same structure profile in other accompanying drawings are not fully corresponding, only
It is to draw schematic configuration to be used to understand.
Reference：1 --- conveyer belt；2 --- mould bases；3 --- model；4 --- mud extruder；5 --- roller-head；6——
Blower；7 --- compressed air joint；8 --- die holder；9 --- main shaft；10 --- breather line；11 --- interface；
12 --- flexible-profiling head；13 --- take base frame；14 --- vacuum tube；15 --- air entry；16 --- ceramic body.
Embodiment
The present invention will be described in detail by the following examples.
As shown in Fig. 1-6, province's model automatic ceramic roller head machine of the invention, it is characterised in that including annular interval
Formula conveyer belt, conveyer belt is loaded with being placed with model on 8 hollow mould bases, mould bases；Along conveying tape motion direction, in conveyer belt
Top is disposed with mud extruder, roller-head, 4 blowers, profiling vacuum by the identical displacement of conveyer belt and takes base device, in profiling
Vacuum takes and is provided with compressed air joint below the corresponding conveyer belt of base device, is provided with below the corresponding conveyer belt of roller-head with die holder
And the main shaft that can be moved up and down and rotate；
The model is that gypsum rolls model, and breather line is buried inside the model close at mold inner surfaces 20mm,
Breather line connects compressed air joint by its interface；Profiling vacuum takes base device to be fixed on for flexible-profiling head and takes group on base frame
Into being embedded with the vacuum tube that one end is connected with vavuum pump in base frame is taken, the other end of vacuum tube is through taking base frame and tracer head
The air entry of interior setting is connected；Flexible-profiling head is that silica gel is made, in its external surface shape and the ceramic body to be produced
Surface configuration matches.
To further understand the present invention, Ceramic hydraulic machine workflow is sketched with reference to embodiment：
When model with conveyer belt is moved to below mud extruder along the direction of arrow in Fig. 1 when stop, mud extruder extrusion
Porcelain mud is fallen into model；Then conveyer belt is moved on, and is stopped when being moved to below roller-head, and main shaft rises, and die holder is from hollow mould
Model is held up in frame and rotated together under main shaft drive, roller-head synchronous vertical drops to contact porcelain mud in model and rolled
Pressure, rolling is finished to form base substrate, and roller-head and main shaft return, model are turned also in mould bases；Conveyer belt is moved on, and is moved to and is blown
Stop when below airduct, model receives blower blowing, cools down base substrate；Sequentially pass through after several blower quenchings, convey
Band band movable model, which is come when profiling vacuum is taken below base device, to be stopped, and compressed air joint rises, and connects, will press with the interface of model
Base substrate is stripped by contracting air penetration to model and the interface of base substrate, and while compressed air joint rises, profiling vacuum takes
Base device declines, and tracer head is fallen into base substrate, starts vavuum pump, and vacuum tube carries out air-breathing by air entry, and tracer head inhales base substrate
Firmly；Then, compressed air joint, take base device return, take base device to be moved away from model with base substrate, vavuum pump closed, base substrate from
Recast departs from tracer head naturally with lower, completes demoulding billet shift.Model so far completes a complete workflow, then model
Continue with conveying Tape movement, into next working cycles.
Claims (5)
1. province's model automatic ceramic roller head machine, it is characterised in that including intermittent delivery band, intermittent delivery band is loaded with
Model is placed with multiple hollow mould bases, hollow mould bases；Along intermittent delivery tape motion direction, above intermittent delivery band
It is disposed with mud extruder, roller-head, several blowers, profiling vacuum and takes base device, the corresponding batch (-type) of base device is taken in profiling vacuum
Compressed air joint is provided with below conveyer belt, be provided with below the corresponding intermittent delivery band of roller-head with die holder and can on move down
The main shaft for moving and rotating；
The model is gypsum or porous resin rolling model, is buried inside the model close at 10~30mm of mold inner surfaces
Breather line, breather line connects compressed air joint by its interface；Profiling vacuum takes base device to be fixed on for flexible-profiling head and taken
Constituted on base frame, the vacuum tube that one end is connected with vavuum pump is embedded with base frame is taken, the other end of vacuum tube, which is passed through, takes base frame
It is connected with the air entry set in flexible-profiling head；Flexible-profiling head is that silica gel, rubber, plastics or resin are made, outside it
Surface configuration and the ceramic body inner surface configuration to be produced match.
2. Ceramic hydraulic machine described in claim 1, it is characterised in that the mud extruder, roller-head, blower, profiling vacuum
Taking base device, the identical displacement of conveyer belt is set by intermittent successively.
3. Ceramic hydraulic machine described in claim 1, it is characterised in that the intermittent delivery band is annular.
4. Ceramic hydraulic machine described in claim 1, it is characterised in that the intermittent delivery band band movable model is being squeezed successively
Mud machine, roller-head, blower, profiling vacuum take stop below base device, when being stopped below mud extruder, and mud extruder extrusion porcelain mud is fallen into
In model；When being stopped below roller-head, main shaft rise, die holder out of hollow mould bases by model hold up and main shaft drive under together
Rotate, roller-head synchronous vertical drops to contact porcelain mud in model and rolled, and rolling finishes to form ceramic body, roller-head and main shaft
Return, model is turned also in hollow mould bases；When being stopped below blower, model receives blower blowing, cools down ceramic blank
Body；When profiling vacuum takes and stopped below base device, compressed air joint rises, and is connected with the interface of model, compressed air is oozed
Thoroughly to model and the interface of ceramic body, ceramic body is stripped, while compressed air joint rises, profiling vacuum takes
Base device declines, and flexible-profiling head is fallen into ceramic body, vacuum pump startup, and vacuum tube carries out air-breathing by air entry, and flexibility is imitative
Forming head holds ceramic body；Then, compressed air joint, profiling vacuum take base device return, and profiling vacuum takes base device with pottery
Porcelain base substrate is moved away from model, and vavuum pump is closed, and ceramic body departs from flexible-profiling head.
5. Ceramic hydraulic machine described in claim 1, it is characterised in that the roller-head is heating roller-head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510554426.6A CN105171904B (en) | 2015-09-03 | 2015-09-03 | Save model automatic ceramic roller head machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510554426.6A CN105171904B (en) | 2015-09-03 | 2015-09-03 | Save model automatic ceramic roller head machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105171904A CN105171904A (en) | 2015-12-23 |
| CN105171904B true CN105171904B (en) | 2017-07-28 |
Family
ID=54894566
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510554426.6A Active CN105171904B (en) | 2015-09-03 | 2015-09-03 | Save model automatic ceramic roller head machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105171904B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444877A (en) * | 2017-08-31 | 2017-12-08 | 福建省德化县豪鹏陶瓷有限公司 | Automate ceramic flowing production line |
| CN107520952A (en) * | 2017-09-29 | 2017-12-29 | 泉州坤泰机械精工制造有限公司 | A kind of conveyer belt type automatic rolling machine |
| CN109176834B (en) * | 2018-06-29 | 2020-11-13 | 王连富 | A moulding device for packing bottle production |
| CN109693301B (en) * | 2019-01-22 | 2021-07-02 | 德化富安陶瓷科技有限公司 | Mud blank porcelain plate roll-in forming device convenient for blank taking |
| CN110434990B (en) * | 2019-08-10 | 2020-11-13 | 广东石油化工学院 | ZrB2-SiC composite ceramic preparation equipment |
| CN111376371B (en) * | 2020-03-11 | 2021-07-09 | 肇庆市高要区广福陶瓷有限公司 | Suppression device is used in high strength ceramic manufacture convenient to exhaust |
| CN116442356B (en) * | 2023-06-15 | 2023-09-12 | 泉州坤泰机械精工制造有限公司 | Ceramic roll forming machine |
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| JP2005263537A (en) * | 2004-03-17 | 2005-09-29 | Rikogaku Shinkokai | Method for manufacturing porous ceramic body having through-hole |
| CN2912954Y (en) * | 2006-05-21 | 2007-06-20 | 淄博泰山瓷业有限公司 | Ceramic circulating drying and forming machine |
| CN202071202U (en) * | 2011-05-23 | 2011-12-14 | 唐山恒瑞自动化设备有限公司 | Automatic chain type drying and producing device |
| CN203973735U (en) * | 2014-06-26 | 2014-12-03 | 重庆独匠玉瓷工艺品有限公司 | demoulding sucker |
| CN104608237A (en) * | 2014-12-20 | 2015-05-13 | 佛山市南海鑫隆机工机械有限公司 | Automatic porcelain forming production line and control method thereof |
| CN205009371U (en) * | 2015-09-03 | 2016-02-03 | 郭俊平 | Economize automatic ceramic roller shaping machine of model |
-
2015
- 2015-09-03 CN CN201510554426.6A patent/CN105171904B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005263537A (en) * | 2004-03-17 | 2005-09-29 | Rikogaku Shinkokai | Method for manufacturing porous ceramic body having through-hole |
| CN2912954Y (en) * | 2006-05-21 | 2007-06-20 | 淄博泰山瓷业有限公司 | Ceramic circulating drying and forming machine |
| CN202071202U (en) * | 2011-05-23 | 2011-12-14 | 唐山恒瑞自动化设备有限公司 | Automatic chain type drying and producing device |
| CN203973735U (en) * | 2014-06-26 | 2014-12-03 | 重庆独匠玉瓷工艺品有限公司 | demoulding sucker |
| CN104608237A (en) * | 2014-12-20 | 2015-05-13 | 佛山市南海鑫隆机工机械有限公司 | Automatic porcelain forming production line and control method thereof |
| CN205009371U (en) * | 2015-09-03 | 2016-02-03 | 郭俊平 | Economize automatic ceramic roller shaping machine of model |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105171904A (en) | 2015-12-23 |
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