CN107444877A - Automate ceramic flowing production line - Google Patents

Automate ceramic flowing production line Download PDF

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Publication number
CN107444877A
CN107444877A CN201710775863.XA CN201710775863A CN107444877A CN 107444877 A CN107444877 A CN 107444877A CN 201710775863 A CN201710775863 A CN 201710775863A CN 107444877 A CN107444877 A CN 107444877A
Authority
CN
China
Prior art keywords
mould
sensor
lifting platform
propulsion plant
conveyer belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710775863.XA
Other languages
Chinese (zh)
Inventor
许光权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Province Dehua County Peng Peng Ceramics Co Ltd
Original Assignee
Fujian Province Dehua County Peng Peng Ceramics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujian Province Dehua County Peng Peng Ceramics Co Ltd filed Critical Fujian Province Dehua County Peng Peng Ceramics Co Ltd
Priority to CN201710775863.XA priority Critical patent/CN107444877A/en
Publication of CN107444877A publication Critical patent/CN107444877A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels

Abstract

One kind automation ceramic flowing production line, it includes forming machine, progressive die conveyer belt, depanning conveyer belt, lifting platform, first sensor, the first propulsion plant, the second propulsion plant, second sensor and controller, wherein, first sensor is used to detect whether mould by progressive die conveyer belt is delivered to position to be promoted, and first detection signal is transferred into controller;Mould is pushed into lifting platform by the first propulsion plant from position to be promoted;Whether second sensor, which is used to detecting mould to be rolled, finishes, and the second detection signal is transferred into controller;Second promotes dress that mould is pushed into depanning conveyer belt from lifting platform according to the first of controller the instruction.

Description

Automate ceramic flowing production line
Technical field
The present invention relates to a kind of ceramic production line, more particularly to a kind of automation ceramic flowing production line.
Background technology
Shaped device used in advanced ceramics production process has two kinds:Semi-automatic ceramic flowing production line and automatic Change ceramic flowing production line.Semi-automatic ceramic flowing production line is simple in construction, low cost, but is worked in Ceramic manufacturing In, the feeding of die cavity, taking-up etc. are finished artificially, thus this kind of working method efficiency is low, and labor intensity is big, and due to individual During people participates in, unfixed etc. reason of die cavity placement location, unstable product quality can be caused.Automate ceramic flowing production In line, the feeding of die cavity, taking-up etc. are completed by the various mechanical structures of automation ceramic flowing production line, and its operating efficiency is far high In semi-automatic ceramic flowing production line, but automatic forming device, its is complicated, and cost is high, and maintenance difficulties are big.
Existing ceramics forming equipment typically uses stationary work-table formula roller head machine, and its structure is:In frame just Face is fixedly mounted with the bearing block of main shaft, and the bottom of main shaft is equipped with vee-pulley and friction clutch of the empty set on axle, and die holder is fixed At the top of main shaft, bearing of the frame top surface equipped with supporting roller-head frame, with hinge-coupled between roller-head frame and bearing, make it around Bearing is swung.It has simple and compact for structure, and productivity ratio is high, and operation is easy to maintenance, and the features such as low cost, application is wider It is general, it is mainly used in the shaping of shallow bid, dish, bowl, porcelain factory of China is relatively multi-purpose.But due to the modulus of worker, put mould, throw the operation such as mud with Roll-forming operation is carried out in same operating position, therefore security is slightly worse, and labor strength is still very big in addition, in addition also not Beneficial to compatible with ceramic automatic production line from now on.
Thus, there is provided a kind of simple in construction, it is urgently to be resolved hurrily that cheap automation ceramic flowing production line turns into this area Technical problem.
The content of the invention
In order to solve the above problems, it is an object of the invention to provide one kind to automate ceramic flowing production line, and it includes Forming machine, progressive die conveyer belt, depanning conveyer belt, lifting platform and controller, the forming machine be used for mould is rolled with Product is formed in the die cavity of the mould, the progressive die conveyer belt, the depanning conveyer belt are located at the not homonymy of the forming machine, And for conveying the mould, the lifting platform is used to position the mould, wherein:The automation ceramic flowing production line is also Including:
First sensor, the first sensor are connected with the controller, and the first sensor is described for detecting Whether mould by progressive die conveyer belt is delivered to position to be promoted, and first detection signal is transferred into the controller;
First propulsion plant, first propulsion plant is according to the first of the controller the instruction, by the mould from institute State position to be promoted and be pushed into the lifting platform;
Second sensor, the second sensor are connected with the controller, and the second sensor is described for detecting Whether mould is rolled is finished, and the second detection signal is transferred into the controller;
Second propulsion plant;Described second promotes dress according to the first of the controller the instruction, by the mould from described Lifting platform is pushed into the depanning conveyer belt.
Further, the automation ceramic flowing production line also includes 3rd sensor, the 3rd sensor and institute Controller connection is stated, the 3rd sensor is used to detect the fixed position whether mould has been pushed to the lifting platform.
Further, the lifting platform is arranged at the lower section of the formpiston of the forming machine, and the lifting platform is used for described Mould is positioned, and it has neck and lowering or hoisting gear, when 3rd sensor detects that the mould has been sent to the lifting During platform, the 3rd instruction that the lowering or hoisting gear is sent according to the controller declines the lifting platform, and the mould is automatically fallen into Neck, the mould are positioned;When the mould is completed to process by the forming machine, the lowering or hoisting gear rises, by the mould Tool lifts.
Further, the lowering or hoisting gear includes the 3rd propulsion plant, and the 3rd propulsion plant can push directly on institute State lifting platform or promote the lifting platform via lever construction transmission.
Further, the automation ceramic flowing production line also includes the 4th propulsion plant, the 4th propulsion plant According to the 4th of controller the instruction, the mould is pushed into the progressive die conveyer belt from the depanning conveyer belt.
Further, first propulsion plant, second propulsion plant, the 3rd propulsion plant, the described 4th Any one of propulsion plant is any of cylinder propulsion plant or hydraulic feed device.
Further, it is provided with fan above the depanning conveyer belt.
As above, a kind of automation ceramic flowing production line provided by the present invention simply sets several propulsion plants and biography Sensor can be realized as continuous productive process.Because the structure for automating ceramic flowing production line is simple, and building block sets to be conventional It is standby, thus the equipment price for automating ceramic flowing production line is relatively low, and maintenance cost is relatively low, simultaneously because realizing automation Production, it is thus possible to save higher cost of labor, and there is higher production efficiency.
For the above of the present invention can be become apparent, preferred embodiment cited below particularly, and with reference to accompanying drawing, make detailed It is described as follows.
Brief description of the drawings
The embodiment of the present invention is described in further detail below in conjunction with accompanying drawing.
Fig. 1 is the front view of the automation ceramic flowing production line described in the embodiment of the present invention;
Fig. 2 is the top view of the automation ceramic flowing production line described in the embodiment of the present invention.
Component label instructions
1:Automate ceramic flowing production line
2:Forming machine
3:Mould
4:First propulsion plant
5:Lifting platform
6:Second propulsion plant
7:Push plate
8:Progressive die conveyer belt
9:Depanning conveyer belt
10:3rd propulsion plant
11:First pole
12:First sensor
13:Second sensor
14:3rd sensor
15:4th propulsion plant
Embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this specification Disclosed content understands other advantages and effect of the present invention easily.Although description of the invention will combine preferred embodiment Introduce together, but this feature for not representing this invention is only limitted to the embodiment.On the contrary, invented with reference to embodiment The purpose of introduction is to be possible to the other selections or transformation extended to cover the claim based on the present invention.In order to carry For understanding the depth of the present invention, many concrete details will be included in describing below.The present invention can also be thin without using these Section is implemented.In addition, in order to avoid the emphasis of the chaotic or fuzzy present invention, some details will be omitted in the de-scription.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;Can It to be to be joined directly together, can also be indirectly connected by intermediary, can be the connection of two element internals.For this area For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
In addition, used in the following description " top ", should not be understood merely as the surface of a certain part, it can It is expressed as a variety of implications in oblique upper or surface.
One kind automation ceramic flowing production line 1, it includes forming machine 2, progressive die conveyer belt 8, depanning conveyer belt 9, lifting Platform 5 and controller, forming machine 2 are used to roll mould 3 to form product in the die cavity of mould 3, progressive die conveyer belt 8, Depanning conveyer belt 9 is located at the not homonymy of forming machine 2, and is used for delivery mold 3, and lifting platform 5 is used for jig 3.Wherein, automatically Changing ceramic flowing production line 1 also includes:First sensor 12, the first propulsion plant 4, the propulsion plant of second sensor 13 and second 6.First sensor 12 is connected with controller, and whether first sensor 12 is used to detect mould 3 and be delivered to by progressive die conveyer belt 8 to treat Position is promoted, and first detection signal is transferred to controller.First propulsion plant 4 is according to the first of controller the instruction, by mould Tool 3 is pushed into lifting platform 5 from position to be promoted.Second sensor 13 is connected with controller, and second sensor 13 is used to detect mould 3 Whether it is rolled and finishes, and the second detection signal is transferred to controller.Second promotes dress to be instructed according to the first of controller, Mould 3 is pushed into depanning conveyer belt 9 from lifting platform 5.It can be achieved certainly by the automation ceramic flowing production line 1 of above-mentioned setting Dynamic metaplasia production.
In order to not cause bumper injury to cream mould 3 when ensureing that the first propulsion plant 4, the second propulsion plant 6 contact with cream mould 3 Evil, its corresponding end can further set push plate 7 corresponding with the profile of cream mould 3.And further, can be by pushing tow Demountable structure is arranged between plate 7 and the pusher structure of cylinder, so as to ensure to be processed in the cream mould 3 to different profiles When, different push plate 7 can be changed.Preferably, the cushions such as rubber can also be further set in push plate 7, enters One step mitigates the collision effect to cream mould 3.
Further, the die cavity of cream mould 3 has ceramic ear chamber.By setting ceramic ear in die cavity chamber so that this hair Bright device for automatically molding 1 can not only process the ceramic cup of no ear handle, process with ear handle with can also being integrally formed Ceramic cup.
Further, automating ceramic flowing production line 1 also includes 3rd sensor 14,3rd sensor 14 and controller Connection, 3rd sensor 14 are used to detect the fixed position whether mould 3 has been pushed to lifting platform 5.
Further, lifting platform 5 is arranged at the lower section of the formpiston of forming machine 2, and lifting platform 5 is used to position mould 3, It has neck and lowering or hoisting gear, when 3rd sensor 14 detects that mould 3 has been sent to lifting platform 5, lowering or hoisting gear according to The 3rd instruction that controller is sent declines lifting platform 5, and mould 3 automatically falls into neck, and mould 3 is positioned;When mould 3 is by forming machine 2 complete processing, and lowering or hoisting gear rises, mould 3 is lifted.
Further, lowering or hoisting gear includes the 3rd propulsion plant 15, and the 3rd propulsion plant 15 can push directly on lifting platform 5 Or it is driven via lever construction and promotes lifting platform 5.Specifically, lowering or hoisting gear can carry out operation according to following form, and lifting platform 5 is borrowed Being acted on by the 3rd propulsion plant 10 so that the first pole 11 declines, mould 3 now to be processed is automatic to fall by Action of Gravity Field, And positioned by the neck of lifting platform 5, then the head of forming machine 2 declines, and mould 3 is rolled by the formpiston of forming machine 2 Pressure processing;After completion of processing, the first pole 11 of lifting platform 5 rises, lifting mould 3.
Further, automating ceramic flowing production line 1 also includes the 4th propulsion plant 15, the basis of the 4th propulsion plant 15 4th instruction of controller, progressive die conveyer belt 8 is pushed into by mould 3 from depanning conveyer belt 9.By further setting the 4th propulsion dress 15 are put, still unprocessed mould 3 can be placed on depanning conveyer belt 9 in advance, is being transported to and the phase of the 4th propulsion plant 15 During corresponding position, you can be pushed into by the 4th propulsion plant 15 on progressive die conveyer belt 8 so that the continuous productive process of device is more suitable Freely, processing efficiency is further improved.
Preferably, the first propulsion plant 4 in the present invention, the second propulsion plant 6, the 3rd propulsion plant the 10, the 4th promote Any one of device 15 is any of cylinder propulsion plant or hydraulic feed device.
Further, the top of depanning conveyer belt 9 is provided with fan.
Although giving the utilization of specific embodiment in above-described embodiment, but in the basic conception without prejudice to the present invention On the premise of invention thought, can also possess the component of identical function for other to its component and/or system replacement and/or be System.For example, propulsion plant can be done directly on mould 3 or lifting platform 5, it can also pass through lever transmission mechanism or chain-drive mechanism Or gear drive carrys out passing power and carrys out passing power.
In summary, the present invention, which disclose to automate ceramic flowing production line 1 and fill, simply sets several propulsion plants and biography Sensor can be realized as continuous productive process.Because the structure for automating ceramic flowing production line 1 is simple, and building block sets to be conventional It is standby, thus the equipment price for automating ceramic flowing production line 1 is relatively low, and maintenance cost is relatively low, simultaneously because realizing automatic Metaplasia is produced, it is thus possible to saves higher cost of labor, and has higher production efficiency.Above-described embodiment provided by the invention The only principle and its effect of the illustrative present invention, not for the limitation present invention.Any person skilled in the art all may be used Under the spirit and scope without prejudice to the present invention, modifications and changes are carried out to above-described embodiment.Therefore, art such as Middle tool usually intellectual without departing from disclosed spirit and all equivalent modifications for being completed under technological thought or Change, should be covered by the claim of the present invention.

Claims (7)

1. one kind automation ceramic flowing production line, it includes forming machine, progressive die conveyer belt, depanning conveyer belt, lifting platform and control Device processed, the forming machine are used to roll mould to form product in the die cavity of the mould, the progressive die conveyer belt, The depanning conveyer belt is located at the not homonymy of the forming machine, and for conveying the mould, the lifting platform is used to position institute State mould, it is characterised in that:
The automation ceramic flowing production line also includes:
First sensor, the first sensor are connected with the controller, and the first sensor is used to detect the mould Whether position to be promoted is delivered to by progressive die conveyer belt, and first detection signal is transferred to the controller;
First propulsion plant, first propulsion plant treat the mould from described according to the first of the controller the instruction Position is promoted to be pushed into the lifting platform;
Second sensor, the second sensor are connected with the controller, and the second sensor is used to detect the mould Whether it is rolled and finishes, and the second detection signal is transferred to the controller;
Second propulsion plant;Described second promotes dress according to the first of the controller the instruction, by the mould from the lifting Platform is pushed into the depanning conveyer belt.
2. automation ceramic flowing production line according to claim 1, it is characterised in that:The automation ceramic flowing life Producing line further comprises 3rd sensor, and the 3rd sensor is connected with the controller, and the 3rd sensor is used to examine Survey the fixed position whether mould has been pushed to the lifting platform.
3. automation ceramic flowing production line according to claim 2, it is characterised in that:The lifting platform is arranged at described The lower section of the formpiston of forming machine, the lifting platform are used to position the mould, and it has neck and lowering or hoisting gear, when the When three sensors detect that the mould has been sent to the lifting platform, the lowering or hoisting gear sent according to the controller Three instructions decline the lifting platform, and the mould automatically falls into neck, and the mould is positioned;When the mould is by the shaping Machine completes processing, and the lowering or hoisting gear rises, the mould is lifted.
4. automation ceramic flowing production line according to claim 3, it is characterised in that:The lowering or hoisting gear includes the 3rd Propulsion plant, the 3rd propulsion plant can push directly on the lifting platform or promote the liter via lever construction transmission Platform drops.
5. automation ceramic flowing production line according to claim 4, it is characterised in that:The automation ceramic flowing life Producing line further comprises the 4th propulsion plant, the 4th propulsion plant according to the 4th of controller the instruction, by the mould from The depanning conveyer belt is pushed into the progressive die conveyer belt.
6. the automation ceramic flowing production line according to any one of claim 1-5, it is characterised in that:Described first pushes away Enter any one of device, second propulsion plant, the 3rd propulsion plant, described 4th propulsion plant to promote for cylinder Any of device or hydraulic feed device.
7. automation ceramic flowing production line according to claim 1, it is characterised in that:The top of the depanning conveyer belt It is provided with fan.
CN201710775863.XA 2017-08-31 2017-08-31 Automate ceramic flowing production line Pending CN107444877A (en)

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Application Number Priority Date Filing Date Title
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407050A (en) * 2018-01-31 2018-08-17 福建省德化济发陶瓷有限公司 The integral formation method of shredded tobacco for water pipes bowl
CN109109135A (en) * 2018-07-10 2019-01-01 许光权 It is a kind of with ear the forming method of ceramic
CN109600782A (en) * 2019-01-04 2019-04-09 四川虹美智能科技有限公司 A kind of WiFi product, for the method and system of flow production line detection WiFi product
CN110014512A (en) * 2019-05-30 2019-07-16 安徽智汇和专利技术开发有限公司 The feeding device of Ceramic Isostatic Compression mold
CN110065144A (en) * 2019-05-30 2019-07-30 安徽智汇和专利技术开发有限公司 Mold discharge device
CN110126065A (en) * 2019-05-30 2019-08-16 安徽智汇和专利技术开发有限公司 Ceramic Isostatic Compression system
CN110275036A (en) * 2019-05-23 2019-09-24 中国人民解放军第五七一九工厂 A kind of off-line type oil liquid granule detecting system and detection method
CN110666935A (en) * 2019-09-19 2020-01-10 泉州速创时代工业设计有限公司 Ceramic rolling and clockwise-demoulding forming production line
CN112829047A (en) * 2020-12-21 2021-05-25 浙江大学 High-efficient roll forming equipment of longquan celadon of bull moulding-die
CN116021613A (en) * 2023-03-29 2023-04-28 福建省德化县科荣陶瓷有限公司 High-efficiency ceramic roller press and application method thereof

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CN105171904A (en) * 2015-09-03 2015-12-23 郭俊平 Automatic ceramic rolling forming machine capable of reducing models
CN105835211A (en) * 2014-05-08 2016-08-10 沈棋 Ceramic vessel clay body rolling forming machine
CN207293429U (en) * 2017-08-31 2018-05-01 福建省德化县豪鹏陶瓷有限公司 Automate ceramic flowing production line

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407050A (en) * 2018-01-31 2018-08-17 福建省德化济发陶瓷有限公司 The integral formation method of shredded tobacco for water pipes bowl
CN108407050B (en) * 2018-01-31 2023-08-29 福建省德化济发陶瓷有限公司 Integrated forming method of hookah bowl
CN109109135A (en) * 2018-07-10 2019-01-01 许光权 It is a kind of with ear the forming method of ceramic
CN109600782A (en) * 2019-01-04 2019-04-09 四川虹美智能科技有限公司 A kind of WiFi product, for the method and system of flow production line detection WiFi product
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CN110275036A (en) * 2019-05-23 2019-09-24 中国人民解放军第五七一九工厂 A kind of off-line type oil liquid granule detecting system and detection method
CN110014512A (en) * 2019-05-30 2019-07-16 安徽智汇和专利技术开发有限公司 The feeding device of Ceramic Isostatic Compression mold
CN110065144A (en) * 2019-05-30 2019-07-30 安徽智汇和专利技术开发有限公司 Mold discharge device
CN110126065A (en) * 2019-05-30 2019-08-16 安徽智汇和专利技术开发有限公司 Ceramic Isostatic Compression system
CN110666935A (en) * 2019-09-19 2020-01-10 泉州速创时代工业设计有限公司 Ceramic rolling and clockwise-demoulding forming production line
CN112829047A (en) * 2020-12-21 2021-05-25 浙江大学 High-efficient roll forming equipment of longquan celadon of bull moulding-die
CN116021613A (en) * 2023-03-29 2023-04-28 福建省德化县科荣陶瓷有限公司 High-efficiency ceramic roller press and application method thereof

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Application publication date: 20171208