CN203245970U - Rotating disc type ceramic automatic roller forming system - Google Patents
Rotating disc type ceramic automatic roller forming system Download PDFInfo
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- CN203245970U CN203245970U CN 201320196652 CN201320196652U CN203245970U CN 203245970 U CN203245970 U CN 203245970U CN 201320196652 CN201320196652 CN 201320196652 CN 201320196652 U CN201320196652 U CN 201320196652U CN 203245970 U CN203245970 U CN 203245970U
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- rotating disc
- roller forming
- disc type
- forming system
- die shoe
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Abstract
The utility model discloses a rotating disc type ceramic automatic roller forming system. The rotating disc type ceramic automatic roller forming system comprises a roller forming machine. According to the rotating disc type ceramic automatic roller forming system, a plaster mold is conveyed to the roller forming machine through a green body conveying device to be rolled and then is conveyed to a drying box of the next process, the green body conveying device is controlled by a rotating disc rotating device and a hydraulic control system, the roller forming machine is of a structure that rolling is carried out by two roller heads at the same time, the green body conveying device is of a structure that two rows of inlet-outlet molds are adopted by a rotating disc for conveying, roller forming of two products at the same time can be achieved, and compared with a single automatic roller forming machine made in Japan, the rotating disc type ceramic automatic roller forming system can improve the production efficiency by one time; in addition, when production of different types of products is needed, a user just needs to add a mold base to eight mold brackets or replace the mold brackets, the problem that traditional equipment is low in green body rolling efficiency, high in labor intensity, and low in automation degree is solved, high operation technique is not needed, and an automatic production line can be formed conveniently; the rotating disc type ceramic automatic roller forming system is simple in operation, safe in use, low in labor intensity, and high in green body quality.
Description
Technical field
The present invention relates to a kind of ceramic body roll unit, be particularly useful for the automatic rolling forming equipment of domestic ceramics.
Background technology
In forming process of ceramics machinery, roller head machine is a wherein larger class, and it mainly contains semi-automatic roller press and automatic rolling machine.Semi-automatic roller press is simple in structure, low cost, but the feeding of the sending to of roll die, taking-up and roll extrusion pug is by manual operations when working, and efficient is low, and labour intensity is large, and unstable product quality.In contrast, in automatic rolling machine when work,, the work steps such as the sending to of roll die, taking-up are finished automatically by each special mechanism in the roller press, and its operating efficiency is more much higher than semi-automatic roller press.Along with the development of society, the automatic rolling machine becomes the mainstay in the Production of Ceramics at leisure.
Ceramic roll forming device in the industry generally adopts the desk-top roller head machine of steady job at present, its structure is: the bearing block that is being fixedly mounted with main shaft in the front of frame, vee-pulley and the friction clutch of empty set on axle is equipped with in the bottom of main shaft, die holder is fixed on the top of main shaft, the frame end face is equipped with the bearing of supporting roller-head frame, with hinge-coupled, make it to swing around bearing between roller-head frame and the bearing.It has simple and compact for structure, high productivity, operating maintenance is convenient, the characteristics such as low cost, uses more extensive, be mainly used in shallow bid, dish, bowl moulding, China porcelain factory is more multiplex.But owing to workman's delivery, putting mould, throw the operation such as mud and rolling forming and operate in same operating position and carry out, therefore security is slightly poor, labor strength is still very large in addition, also is unfavorable in addition and the compatibility of ceramic automatic production line from now on.
Summary of the invention
The invention provides a kind of rotating disc type pottery automatic rolling forming system, solved pressed compact inefficiency, problem that the large automaticity of hand labor intensity is low.
Technical scheme of the present invention is: rotating disc type pottery automatic rolling forming system comprises roller head machine, plaster mold is transported to roller head machine by the base substrate conveyer and finishes the drying box that is transported to next step after the roll extrusion, rotating device of rotary table and hydraulic control system control base substrate conveyer, described roller head machine adopts simultaneously rolling structure of two roller-heads, be arranged on top, rotating disk outer, just in time aim at 2 die shoe framves of its below when roller-head presses down.
Described base substrate conveyer adopts the double turnover mould of rotating disk transfer structure, described turntable structure is octagon, evenly be provided with respectively 8 die shoe framves, on its octagonal each summit a die shoe frame is installed, the die shoe frame is fixed by the fixed cover of its underpart, wherein said die shoe frame all has breach, and plaster mold enters on the die shoe frame from its breach, 8 uniform being fixed on the rotating disk of the die shoe frame quartering; Progressive die conveyer belt and the depanning conveyer belt corresponding with rotating disk die shoe frame adopt double synchronous transferring structure, are installed in rotating disk die shoe frame over against the below, can carry simultaneously 2 to treat the base substrate of roll extrusion and transport 2 base substrates that roll extrusion is good.
Described rotating device of rotary table comprises equal dividing and positioning machine and reducing gear, and equal dividing and positioning machine top is minor sprocket, and the bottom is speed reduction gearing.
Described hydraulic control system comprises hydraulic cylinder, lifting shaft, and the lifting shaft bottom is connected with the hydraulic cylinder push rod, and top and the fixed cover of lifting shaft are nested together.Lifting shaft can slide up and down, and hydraulic cylinder is controlled turntable lift by lifting shaft.Lifting shaft middle part cover has sprocket wheel or gear, is connected with sprocket wheel or gear on the equal dividing and positioning machine of rotating actuator.
Described progressive die conveyer belt and depanning conveyer belt are in 90 degree.Described speed reduction gearing is by the velocity of rotation of equal dividing and positioning machine control minor sprocket, and minor sprocket is connected together by chain and hinge wheel, at last by big or small chain-driving dial rotation.
A kind of rotating disc type pottery of the present invention automatic rolling forming system, 2 products of this simultaneously roll forming of device remove the highly intensive labour that the workman carries plaster mold repeatedly from, and the single automatic rolling forming machine production efficiency of producing than Japan double.And the workman do not need very high operating technology requirement, is convenient to and other production line automatic equipments form automatic production line.In addition, because workbench adopts rotating disc type, only do intermittent rotary, elevating movement, make and send mould, throw the operation actions such as mud, roll extrusion operation, depanning separately in different places, handling safety; When factory need produce different kinds in addition, only need on 8 die shoe framves mould bases of cushioning or change the die shoe frame to get final product, the product versatility is fine.
Description of drawings
Fig. 1 is the front view of device of the present invention.
Fig. 2 is the top view of device of the present invention.
Wherein: die shoe frame 1, rotating disk 2, plaster mold 3, roller head machine 4, chain 5, minor sprocket 6, equal dividing and positioning machine 7, speed reduction gearing 8, fixed cover 9, hinge wheel 10, lifting shaft 11, hydraulic cylinder 12, progressive die conveyer belt 13, depanning conveyer belt 14, drying box 15.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further.
As shown in Figure 1, 2, the ceramic automatic rolling forming of a kind of rotating disc type system comprises roller head machine 4, rotating disk 2, plaster mold 3, drying box 15, rotating device of rotary table and hydraulic control system.Wherein roller head machine 4 is set to two roller-head roll extrusion, roller head machine 4 links to each other with rotating disk 2, device adopts double turnover mould conveyer belt, two products of simultaneously roll forming, the end of the top of progressive die conveyer belt 13 and depanning conveyer belt 14 is connected by the transition belt, drying box 15 is installed in the position of transition belt, progressive die conveyer belt 13 and depanning conveyer belt 14 15 link together in drying box, rotating disk 2 comprises eight die shoe framves 1, fixed cover 9, lifting guide pillar 11, elevating drive mechanism, rotating disk 2 rotating actuators, progressive die conveyer belt 13 and depanning conveyer belt 14 comprise belt and cylinder.Eight die shoe framves 1 all have breach, and the quartering is uniform to be fixed on the disk plate 2, and disk plate 2 is connected with lifting shaft 11, and lifting shaft 11 bottoms are connected with hydraulic cylinder 12 push rods, and the top of lifting shaft 11 and fixed cover 9 are nested together, and lifting shaft 11 can slide up and down.Lifting shaft 11 middle parts covers has sprocket wheel or gear, is connected with sprocket wheel or gear on the equal dividing and positioning device 7 of rotating actuator.Progressive die conveyer belt 13 and depanning conveyer belt 14 all are contained in rotating disk 2 belows, and are in 90 degree.
The operation principle of rotating disc type pottery automatic rolling forming system: from drying box 15 empty plaster mold 3 out, manually mud cake is dropped in the plaster mold 3, progressive die conveyer belt 13 rotates, after plaster mold 3 sent into die shoe frame 1 position, hydraulic cylinder 12 pushes lifting shaft 11 rotating disks 2 and rises, plaster mold 3 separates with progressive die conveyer belt 13, after die shoe frame 1 was received plaster mold 3, rotating actuator drove 2 1/4 weeks of rotation of rotating disk, takes plaster mold 3 to roller press 4 roll extrusion positions, then rotating disk 2 descends, gypsum just drops on the die shoe dish on roller press 4 main shafts, and at this moment roller press 4 main shafts drive die shoe dish 1 and rise, and rotation, roller-head descends and carries out roll extrusion on the roller press 4, after roll extrusion was finished, main shaft drove die shoe dish 1 and descends, rotating disk 2 rising die shoe framves 1 catch finish roll extrusion plaster mold 3, then in 2 1/4 weeks of rotation of rotating disk, the plaster mold 3 that roll extrusion is finished is sent.The plaster mold 3 of finishing roll extrusion when rotating disk 2 rotated for 1/4 week again just is sent to the depanning position.When plaster mold 3 was sent to the roll extrusion position, after rotating disk 2 descended simultaneously, the position of die shoe frame 1 delivered to plaster mold 3 again by the progressive die belt, prepares next roll extrusion.When the plaster mold 3 that roll forming is good was sent to the depanning position, rotating disk 2 descended, and was namely taken away by depanning conveyer belt 14 to enter drying box 15 and carry out drying.Empty plaster mold after drying is moulded adobe blocks is sent to again progressive die conveyer belt place and enters next work, and circulation is worked so repeatedly.
This device is set to two roller-head roll extrusion, double turnover mould conveyer belt, 2 products of simultaneously roll forming.When factory need produce different kinds in addition, only need on 8 die shoe framves mould bases of cushioning or change the die shoe frame to get final product, the technology contrast effect sees the following form.
| ? | Rotating disc type pottery automatic rolling forming system | The conventional manual single head rolling moulding machine |
| Production capacity | 600～720/hour | 360～480/hour |
| Billet yield | 97% | 95% |
| The plaster |
2% | 5% |
| Die life | 200～300 times | 120～200 times |
From upper table as seen, the relative conventional single-ended roller head machine of the present invention, efficient improves 50～67%, and yield rate improves 2%, and the plaster mold breakage rate reduces about 3%, increases die life more than 50%, has reduced significantly production cost, has good economic benefit.
Claims (5)
1. rotating disc type pottery automatic rolling forming system, comprise roller head machine (4), it is characterized in that: plaster mold (3) is transported to roller head machine by the base substrate conveyer and finishes the drying box (15) that is transported to next step after the roll extrusion, rotating device of rotary table and hydraulic control system control base substrate conveyer, described roller head machine (4) adopts simultaneously rolling structure of two roller-heads, be arranged on top, rotating disk outer, just in time aim at 2 die shoe framves (1) of its below when roller-head presses down;
Described base substrate conveyer adopts the double turnover mould of rotating disk transfer structure, described rotating disk (2) structure is octagon, evenly be provided with respectively 8 die shoe framves (1), on its octagonal each summit a die shoe frame (1) is installed, die shoe frame (1) is fixing by the fixed cover (9) of its underpart, wherein said die shoe frame (1) all has breach, and plaster mold (3) enters on the die shoe frame (1) from its breach, and 8 die shoe framves (1) quartering is uniform to be fixed on the rotating disk (2); The progressive die conveyer belt (13) corresponding with rotating disk die shoe frame and depanning conveyer belt (14) adopt double synchronous transferring structure, are installed in rotating disk die shoe frame over against the below, can carry simultaneously 2 to treat the base substrate of roll extrusion and transport 2 base substrates that roll extrusion is good;
Described rotating device of rotary table comprises equal dividing and positioning machine (7) and reducing gear, and equal dividing and positioning machine top is minor sprocket (6), and the bottom is speed reduction gearing (8);
Described hydraulic control system comprises hydraulic cylinder (12), lifting shaft (11), and lifting shaft (11) bottom is connected with hydraulic cylinder (12) push rod, and the top of lifting shaft (11) and fixed cover (9) are nested together.
2. rotating disc type according to claim 1 pottery automatic rolling forming system, it is characterized in that: described progressive die conveyer belt (13) and depanning conveyer belt (14) are in 90 and spend.
3. rotating disc type according to claim 1 pottery automatic rolling forming system, it is characterized in that: speed reduction gearing (8) is by the velocity of rotation of equal dividing and positioning machine (7) control minor sprocket, minor sprocket (6) is connected together by chain (5) and hinge wheel (10), is rotated by big or small chain-driving rotating disk (2) at last.
4. rotating disc type according to claim 3 pottery automatic rolling forming system, it is characterized in that: lifting shaft (11) can slide up and down, and hydraulic cylinder (12) is by the lifting of lifting shaft (11) control rotating disk (2).
5. according to claim 1 or 4 described rotating disc types pottery automatic rolling forming system, it is characterized in that: lifting shaft (11) middle part cover has sprocket wheel or gear, is connected with sprocket wheel or gear on the equal dividing and positioning machine (7) of rotating actuator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320196652 CN203245970U (en) | 2013-04-18 | 2013-04-18 | Rotating disc type ceramic automatic roller forming system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320196652 CN203245970U (en) | 2013-04-18 | 2013-04-18 | Rotating disc type ceramic automatic roller forming system |
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| Publication Number | Publication Date |
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| CN203245970U true CN203245970U (en) | 2013-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320196652 Withdrawn - After Issue CN203245970U (en) | 2013-04-18 | 2013-04-18 | Rotating disc type ceramic automatic roller forming system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171029A (en) * | 2013-04-18 | 2013-06-26 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type automatic ceramic roll forming system |
| CN107444877A (en) * | 2017-08-31 | 2017-12-08 | 福建省德化县豪鹏陶瓷有限公司 | Automate ceramic flowing production line |
| CN108407050A (en) * | 2018-01-31 | 2018-08-17 | 福建省德化济发陶瓷有限公司 | The integral formation method of shredded tobacco for water pipes bowl |
| CN109421147A (en) * | 2017-08-31 | 2019-03-05 | 福建省德化县豪鹏陶瓷有限公司 | A kind of automatic forming method of ceramics |
| CN110053133A (en) * | 2019-05-23 | 2019-07-26 | 山东伟丰机械科技有限公司 | Ceramic roll forming production line |
-
2013
- 2013-04-18 CN CN 201320196652 patent/CN203245970U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171029A (en) * | 2013-04-18 | 2013-06-26 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type automatic ceramic roll forming system |
| CN103171029B (en) * | 2013-04-18 | 2016-04-13 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type pottery automatic rolling forming system |
| CN107444877A (en) * | 2017-08-31 | 2017-12-08 | 福建省德化县豪鹏陶瓷有限公司 | Automate ceramic flowing production line |
| CN109421147A (en) * | 2017-08-31 | 2019-03-05 | 福建省德化县豪鹏陶瓷有限公司 | A kind of automatic forming method of ceramics |
| CN108407050A (en) * | 2018-01-31 | 2018-08-17 | 福建省德化济发陶瓷有限公司 | The integral formation method of shredded tobacco for water pipes bowl |
| CN108407050B (en) * | 2018-01-31 | 2023-08-29 | 福建省德化济发陶瓷有限公司 | Integrated forming method of hookah bowl |
| CN110053133A (en) * | 2019-05-23 | 2019-07-26 | 山东伟丰机械科技有限公司 | Ceramic roll forming production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131023 Effective date of abandoning: 20160413 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |