CN109421147A - A kind of automatic forming method of ceramics - Google Patents
A kind of automatic forming method of ceramics Download PDFInfo
- Publication number
- CN109421147A CN109421147A CN201710775849.XA CN201710775849A CN109421147A CN 109421147 A CN109421147 A CN 109421147A CN 201710775849 A CN201710775849 A CN 201710775849A CN 109421147 A CN109421147 A CN 109421147A
- Authority
- CN
- China
- Prior art keywords
- mold
- forming method
- lifting platform
- propulsion device
- automatic forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 14
- 238000000465 moulding Methods 0.000 claims abstract description 24
- 230000000750 progressive Effects 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003447 ipsilateral Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
Abstract
A kind of automatic forming method of ceramics, including, mold to be processed is delivered to position to be promoted by progressive die conveyer belt；The mold is pushed into the lifting platform of molding machine by the first propulsion device from the position to be promoted；The lifting platform positions the mold；The head of the molding machine declines, and is rolled the mold so that blank forming using formpiston；The mold being processed is pushed into depanning conveyer belt from the lifting platform by the second propulsion device.
Description
Technical field
The present invention relates to a kind of forming methods of ceramics, are particularly suitable for the automatic forming method of ceramics.
Background technique
There are two types of the tools of molding machine used in advanced ceramics production process: semi-automatic forming method and automatic moulding side
Method.Semi-automatic forming method structure is simple, low cost, but Ceramic manufacturing work in, feeding, taking-up of die cavity etc. by
It is accomplished manually, thus this kind of working method low efficiency, large labor intensity, and since in personal participation process, die cavity places position
It sets and the reasons such as is not fixed, will cause unstable product quality.In automatic forming method, feeding, taking-up of die cavity etc. by automatically at
The various mechanical structures of type method are completed, and working efficiency is much higher than semi-automatic forming method, however automatic forming device,
Structure is complicated, and cost is high, and maintenance difficulties are big.
Existing ceramics forming equipment generally uses stationary work-table formula roller head machine, structure are as follows: rack just
Face is fixedly mounted with the bearing block of main shaft, and the bottom of main shaft is equipped with vee-pulley and friction clutch of the empty set on axis, and die holder is fixed
At the top of main shaft, rack top surface equipped with bearing roller-head frame support, with hinge-coupled between roller-head frame and support, make it around
Support is swung.It has the features such as simple and compact for structure, productivity is high, and operation is easy to maintenance, low cost, and application is wider
It is general, it is mainly used for the molding of shallow bid, dish, bowl, porcelain factory, China is relatively multi-purpose.But due to the modulus of worker, put mould, throw the operation such as mud with
Roll-forming operation is carried out in same operating position, therefore safety is slightly worse, and in addition labor intensity of workers is still very big, in addition also not
Conducive to compatible with ceramic automatic production line from now on.
Thus, provide that a kind of structure is simple, cheap automatic forming method becomes this field technical problem urgently to be resolved.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of automatic forming method of ceramics, including it is following
Step:
S1: mold to be processed is delivered to position to be promoted by progressive die conveyer belt；
The mold is pushed into the lifting platform of molding machine by the S2: the first propulsion device from the position to be promoted；
S3: the lifting platform positions the mold；
S4: the head decline of the molding machine rolls so that blank forming the mold using formpiston；
The mold being processed is pushed into depanning conveyer belt from the lifting platform by the S5: the second propulsion device.
Wherein, the lifting platform is set to the lower section of the formpiston of the molding machine, and the lifting platform is used for the mold
It is positioned, with card slot and lifting device, when 3rd sensor detects that the mold has been sent to the lifting platform,
The third instruction that the lifting device is issued according to the controller declines the lifting platform, and the mold automatically falls into card slot,
The mold is positioned；When the mold is completed to process by the molding machine, the lifting device rises, and the mold is lifted
It rises.
Preferably, any of first propulsion device, described second propulsion device are hydraulic feed device or gas
Press propulsion device.
Preferably, first propulsion device or the second propulsion device also have lever transmission unit or gear transmitting single
Member.
Further, the automatic forming method further includes step S5, and the step S5 is defeated to the depanning using fan
The mold of band is sent to carry out air-dried.
As above, a kind of automatic forming method dress provided by the present invention several propulsion devices are simply set can be automatic
Operations for forming.Since the structure of automatic forming method is simple, and building block is conventional equipment, thus automatic forming method is set
Standby price is lower, and maintenance cost is lower, simultaneously because realizing automated production, it is thus possible to save it is higher manually at
This, and production efficiency with higher.
For above content of the invention can be clearer and more comprehensible, preferred embodiment is cited below particularly, and in conjunction with attached drawing, make detailed
It is described as follows.
Detailed description of the invention
Below in conjunction with attached drawing, specific embodiments of the present invention will be described in further detail.
Fig. 1 is the main view of the device of the invention；
Fig. 2 is the top view of the device of the invention.
Component label instructions
1: shaping equipment
2: molding machine
3: mold
4: the first propulsion devices
5: lifting platform
6: the second propulsion devices
7: push plate
8: progressive die conveyer belt
9: depanning conveyer belt
10: third propulsion device
11: the first struts
12: first sensor
13: second sensor
14: 3rd sensor
15: the four propulsion devices
16: formpiston
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this specification
Revealed content is understood other advantages and efficacy of the present invention easily.Although description of the invention will combine preferred embodiment
It introduces together, but this feature for not representing the invention is only limitted to the embodiment.On the contrary, being invented in conjunction with embodiment
The purpose of introduction is to be possible to the other selections extended or transformation to cover based on claim of the invention.In order to mention
For that will include many concrete details in depth understanding of the invention, being described below.The present invention can also be thin without using these
Section is implemented.In addition, in order to avoid confusion or obscuring emphasis of the invention, some details will be omitted in the de-scription.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be to be connected directly, the connection inside two elements can also be can be indirectly connected through an intermediary.For this field
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
In addition, it should not be understood merely as the surface of a certain component used in the following description " top ", it can
It is expressed as a variety of expression higher meanings of its level height such as oblique upper or surface.
Device for automatically molding 1 of the invention includes molding machine 2, progressive die conveyer belt 8, depanning conveyer belt 9, lifting platform 5, first
Propulsion device 4, the second propulsion device 6 and controller.Wherein, molding machine 2 is for rolling in the mould of mold 3 mold 3
Intracavitary blank forming, progressive die conveyer belt 8, depanning conveyer belt 9 are located at the not ipsilateral of molding machine 22, and are used for delivery mold 3；It rises
It drops platform 5 and is used for positioning mold 3；First propulsion device 4 is used to the mold being pushed into the lifting platform from the position to be promoted
5.Ceramics are prepared according to following steps:
S1: mold 3 to be processed is delivered to position to be promoted by progressive die conveyer belt 8；
Mold 3 is pushed into the lifting platform 5 of molding machine 1 by the S2: the first propulsion device 4 from position to be promoted；
S3: 5 positioning mold 3 of lifting platform；
S4: the head decline of molding machine 1 rolls so that blank forming mold 3 using formpiston 16；
The mold 3 being processed is pushed into depanning conveyer belt 9 from lifting platform 5 by the S5: the second propulsion device 6.
By step as above, the forming process of ceramics can be completed.Since in the above-mentioned methods, relevant device is simple, behaviour
It is less to make step, thus the molding cost of ceramics substantially reduces.
Preferably, lifting platform 5 is set to the lower section of the formpiston 16 of molding machine 1, and has card slot and lifting device, works as third
When sensor 14 detects that mold 3 has been sent to lifting platform 5, the third instruction decline that lifting device is issued according to controller is gone up and down
Platform 5, mold 3 automatically fall into card slot, and mold 3 is positioned；When mold 3 is completed to process by molding machine 1, lifting device rises, by mould
Tool 3 lifts.Above-mentioned 5 structure of lifting platform is simple, easy to operate, and do not need very high control precision can complete it is accurately fixed
Position.
Preferably, device for automatically molding 1 further include: first sensor 12, second sensor 13.First sensor 12 and control
Device processed connection, first sensor 12 is for detecting whether mold 3 by progressive die conveyer belt 8 is delivered to position to be promoted, and by first
Detection signal is transferred to controller.In step S2, the first propulsion device 4 is according to the first of controller the instruction, by mold 3 from wait push away
Carry, which is set, is pushed into lifting platform 5.Second sensor 13 is connect with controller, second sensor 13 for detect mold 3 whether by
Rolling finishes, and the second detection signal is transferred to controller.In step S5, second promotes dress to refer to according to the first of controller
It enables, mold 3 is pushed into depanning conveyer belt 9 from lifting platform 5.Control method through the above way can accurately push away mold 3
Into with release lifting platform 5.
Further, automatic forming method further includes step S5, and step S5 is used to carry out wind to the mold of depanning conveyer belt
It is dry.
Further, automatic forming method 1 further includes 3rd sensor 14, and 3rd sensor 14 is connect with controller, the
Three sensors 14 are for detecting the fixation position whether mold 3 has been pushed to lifting platform 5.
Preferably, any of the first propulsion device 4, second propulsion device 6 are that hydraulic feed device or air pressure promote
Device.
Preferably, the first propulsion device 4 or the second propulsion device 6 also have lever transmission unit or gear transfer unit.
Although giving the utilization of specific embodiment in above-described embodiment, without prejudice to basic conception of the invention
It can also be that other have the component of identical function and/or are to its component and/or system replacement under the premise of invention thought
System.For example, propulsion device can be done directly on mold 3 or lifting platform 5, lever transmission mechanism or chain-drive mechanism can also be passed through
Or gear drive transmits power to transmit power.
In conclusion the present invention discloses, several propulsion devices are simply arranged in automatic forming method dress and sensor can
Realize continuous productive process.Since the structure of automatic forming method is simple, and building block is conventional equipment, thus automatic forming method
Equipment price it is lower, and maintenance cost is lower, simultaneously because realizing automated production, it is thus possible to save higher artificial
Cost, and production efficiency with higher.Above-described embodiment provided by the invention be only illustrated the principle of the present invention and its
Effect, and is not intended to limit the present invention.Any person skilled in the art all without departing from the spirit and scope of the present invention,
It carries out modifications and changes to above-described embodiment.Therefore, such as those of ordinary skill in the art without departing from this hair
All equivalent modifications or change completed under bright revealed spirit and technical idea, should be by claim institute of the invention
Cover.
Claims (5)
1. a kind of automatic forming method of ceramics, comprising the following steps:
S1: mold to be processed is delivered to position to be promoted by progressive die conveyer belt；
The mold is pushed into the lifting platform of molding machine by the S2: the first propulsion device from the position to be promoted；
S3: the lifting platform positions the mold；
S4: the head decline of the molding machine rolls so that blank forming the mold using formpiston；
The mold being processed is pushed into depanning conveyer belt from the lifting platform by the S5: the second propulsion device.
2. automatic forming method according to claim 1, it is characterised in that:
The lifting platform is set to the lower section of the formpiston of the molding machine, and has card slot and lifting device, works as 3rd sensor
When detecting that the mold has been sent to the lifting platform, under the lifting device is instructed according to the third that the controller issues
The lifting platform drops, and the mold automatically falls into card slot, and the mold is positioned；When the mold is completed to add by the molding machine
Work, the lifting device rise, the mold are lifted.
3. automatic forming method according to claim 2, it is characterised in that:
Any of first propulsion device, described second propulsion device are hydraulic feed device or air pressure propulsion device.
4. automatic forming method according to claim 3, it is characterised in that:
First propulsion device or the second propulsion device also have lever transmission unit or gear transfer unit.
5. automatic forming method according to claim 4, it is characterised in that: the automatic forming method further comprises step
Rapid S5 is carried out air-dried using the mold of the fan to the depanning conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710775849.XA CN109421147A (en) | 2017-08-31 | 2017-08-31 | A kind of automatic forming method of ceramics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710775849.XA CN109421147A (en) | 2017-08-31 | 2017-08-31 | A kind of automatic forming method of ceramics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109421147A true CN109421147A (en) | 2019-03-05 |
Family
ID=65504853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710775849.XA Pending CN109421147A (en) | 2017-08-31 | 2017-08-31 | A kind of automatic forming method of ceramics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109421147A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009154068A1 (en) * | 2008-06-19 | 2009-12-23 | 本田技研工業株式会社 | Industrial product production facility and production method |
| CN102862216A (en) * | 2012-09-17 | 2013-01-09 | 右任磁电（徐州）有限公司 | Fully-automatic moulding device for radial cylindrical magnet |
| CN203245970U (en) * | 2013-04-18 | 2013-10-23 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type ceramic automatic roller forming system |
| CN105034159A (en) * | 2015-08-06 | 2015-11-11 | 王庆起 | Track mold pusher of hydraulic brick making machine |
| CN106738282A (en) * | 2016-12-01 | 2017-05-31 | 中国建筑科学研究院建筑机械化研究分院 | Forming method and its production equipment with frame prefabricated board |
-
2017
- 2017-08-31 CN CN201710775849.XA patent/CN109421147A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009154068A1 (en) * | 2008-06-19 | 2009-12-23 | 本田技研工業株式会社 | Industrial product production facility and production method |
| CN102862216A (en) * | 2012-09-17 | 2013-01-09 | 右任磁电（徐州）有限公司 | Fully-automatic moulding device for radial cylindrical magnet |
| CN203245970U (en) * | 2013-04-18 | 2013-10-23 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type ceramic automatic roller forming system |
| CN105034159A (en) * | 2015-08-06 | 2015-11-11 | 王庆起 | Track mold pusher of hydraulic brick making machine |
| CN106738282A (en) * | 2016-12-01 | 2017-05-31 | 中国建筑科学研究院建筑机械化研究分院 | Forming method and its production equipment with frame prefabricated board |
Non-Patent Citations (1)
| Title |
|---|
| 轻工业部第一轻工业局: "传送带上模", 《日用陶瓷工业手册》 * |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20190305 |