CN109421147A - A kind of automatic forming method of ceramics - Google Patents

A kind of automatic forming method of ceramics Download PDF

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Publication number
CN109421147A
CN109421147A CN201710775849.XA CN201710775849A CN109421147A CN 109421147 A CN109421147 A CN 109421147A CN 201710775849 A CN201710775849 A CN 201710775849A CN 109421147 A CN109421147 A CN 109421147A
Authority
CN
China
Prior art keywords
mold
forming method
lifting platform
propulsion device
automatic forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710775849.XA
Other languages
Chinese (zh)
Inventor
许光权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Province Dehua County Peng Peng Ceramics Co Ltd
Original Assignee
Fujian Province Dehua County Peng Peng Ceramics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujian Province Dehua County Peng Peng Ceramics Co Ltd filed Critical Fujian Province Dehua County Peng Peng Ceramics Co Ltd
Priority to CN201710775849.XA priority Critical patent/CN109421147A/en
Publication of CN109421147A publication Critical patent/CN109421147A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control

Abstract

A kind of automatic forming method of ceramics, including, mold to be processed is delivered to position to be promoted by progressive die conveyer belt;The mold is pushed into the lifting platform of molding machine by the first propulsion device from the position to be promoted;The lifting platform positions the mold;The head of the molding machine declines, and is rolled the mold so that blank forming using formpiston;The mold being processed is pushed into depanning conveyer belt from the lifting platform by the second propulsion device.

Description

A kind of automatic forming method of ceramics
Technical field
The present invention relates to a kind of forming methods of ceramics, are particularly suitable for the automatic forming method of ceramics.
Background technique
There are two types of the tools of molding machine used in advanced ceramics production process: semi-automatic forming method and automatic moulding side Method.Semi-automatic forming method structure is simple, low cost, but Ceramic manufacturing work in, feeding, taking-up of die cavity etc. by It is accomplished manually, thus this kind of working method low efficiency, large labor intensity, and since in personal participation process, die cavity places position It sets and the reasons such as is not fixed, will cause unstable product quality.In automatic forming method, feeding, taking-up of die cavity etc. by automatically at The various mechanical structures of type method are completed, and working efficiency is much higher than semi-automatic forming method, however automatic forming device, Structure is complicated, and cost is high, and maintenance difficulties are big.
Existing ceramics forming equipment generally uses stationary work-table formula roller head machine, structure are as follows: rack just Face is fixedly mounted with the bearing block of main shaft, and the bottom of main shaft is equipped with vee-pulley and friction clutch of the empty set on axis, and die holder is fixed At the top of main shaft, rack top surface equipped with bearing roller-head frame support, with hinge-coupled between roller-head frame and support, make it around Support is swung.It has the features such as simple and compact for structure, productivity is high, and operation is easy to maintenance, low cost, and application is wider It is general, it is mainly used for the molding of shallow bid, dish, bowl, porcelain factory, China is relatively multi-purpose.But due to the modulus of worker, put mould, throw the operation such as mud with Roll-forming operation is carried out in same operating position, therefore safety is slightly worse, and in addition labor intensity of workers is still very big, in addition also not Conducive to compatible with ceramic automatic production line from now on.
Thus, provide that a kind of structure is simple, cheap automatic forming method becomes this field technical problem urgently to be resolved.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of automatic forming method of ceramics, including it is following Step:
S1: mold to be processed is delivered to position to be promoted by progressive die conveyer belt;
The mold is pushed into the lifting platform of molding machine by the S2: the first propulsion device from the position to be promoted;
S3: the lifting platform positions the mold;
S4: the head decline of the molding machine rolls so that blank forming the mold using formpiston;
The mold being processed is pushed into depanning conveyer belt from the lifting platform by the S5: the second propulsion device.
Wherein, the lifting platform is set to the lower section of the formpiston of the molding machine, and the lifting platform is used for the mold It is positioned, with card slot and lifting device, when 3rd sensor detects that the mold has been sent to the lifting platform, The third instruction that the lifting device is issued according to the controller declines the lifting platform, and the mold automatically falls into card slot, The mold is positioned;When the mold is completed to process by the molding machine, the lifting device rises, and the mold is lifted It rises.
Preferably, any of first propulsion device, described second propulsion device are hydraulic feed device or gas Press propulsion device.
Preferably, first propulsion device or the second propulsion device also have lever transmission unit or gear transmitting single Member.
Further, the automatic forming method further includes step S5, and the step S5 is defeated to the depanning using fan The mold of band is sent to carry out air-dried.
As above, a kind of automatic forming method dress provided by the present invention several propulsion devices are simply set can be automatic Operations for forming.Since the structure of automatic forming method is simple, and building block is conventional equipment, thus automatic forming method is set Standby price is lower, and maintenance cost is lower, simultaneously because realizing automated production, it is thus possible to save it is higher manually at This, and production efficiency with higher.
For above content of the invention can be clearer and more comprehensible, preferred embodiment is cited below particularly, and in conjunction with attached drawing, make detailed It is described as follows.
Detailed description of the invention
Below in conjunction with attached drawing, specific embodiments of the present invention will be described in further detail.
Fig. 1 is the main view of the device of the invention;
Fig. 2 is the top view of the device of the invention.
Component label instructions
1: shaping equipment
2: molding machine
3: mold
4: the first propulsion devices
5: lifting platform
6: the second propulsion devices
7: push plate
8: progressive die conveyer belt
9: depanning conveyer belt
10: third propulsion device
11: the first struts
12: first sensor
13: second sensor
14: 3rd sensor
15: the four propulsion devices
16: formpiston
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this specification Revealed content is understood other advantages and efficacy of the present invention easily.Although description of the invention will combine preferred embodiment It introduces together, but this feature for not representing the invention is only limitted to the embodiment.On the contrary, being invented in conjunction with embodiment The purpose of introduction is to be possible to the other selections extended or transformation to cover based on claim of the invention.In order to mention For that will include many concrete details in depth understanding of the invention, being described below.The present invention can also be thin without using these Section is implemented.In addition, in order to avoid confusion or obscuring emphasis of the invention, some details will be omitted in the de-scription.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be to be connected directly, the connection inside two elements can also be can be indirectly connected through an intermediary.For this field For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
In addition, it should not be understood merely as the surface of a certain component used in the following description " top ", it can It is expressed as a variety of expression higher meanings of its level height such as oblique upper or surface.
Device for automatically molding 1 of the invention includes molding machine 2, progressive die conveyer belt 8, depanning conveyer belt 9, lifting platform 5, first Propulsion device 4, the second propulsion device 6 and controller.Wherein, molding machine 2 is for rolling in the mould of mold 3 mold 3 Intracavitary blank forming, progressive die conveyer belt 8, depanning conveyer belt 9 are located at the not ipsilateral of molding machine 22, and are used for delivery mold 3;It rises It drops platform 5 and is used for positioning mold 3;First propulsion device 4 is used to the mold being pushed into the lifting platform from the position to be promoted 5.Ceramics are prepared according to following steps:
S1: mold 3 to be processed is delivered to position to be promoted by progressive die conveyer belt 8;
Mold 3 is pushed into the lifting platform 5 of molding machine 1 by the S2: the first propulsion device 4 from position to be promoted;
S3: 5 positioning mold 3 of lifting platform;
S4: the head decline of molding machine 1 rolls so that blank forming mold 3 using formpiston 16;
The mold 3 being processed is pushed into depanning conveyer belt 9 from lifting platform 5 by the S5: the second propulsion device 6.
By step as above, the forming process of ceramics can be completed.Since in the above-mentioned methods, relevant device is simple, behaviour It is less to make step, thus the molding cost of ceramics substantially reduces.
Preferably, lifting platform 5 is set to the lower section of the formpiston 16 of molding machine 1, and has card slot and lifting device, works as third When sensor 14 detects that mold 3 has been sent to lifting platform 5, the third instruction decline that lifting device is issued according to controller is gone up and down Platform 5, mold 3 automatically fall into card slot, and mold 3 is positioned;When mold 3 is completed to process by molding machine 1, lifting device rises, by mould Tool 3 lifts.Above-mentioned 5 structure of lifting platform is simple, easy to operate, and do not need very high control precision can complete it is accurately fixed Position.
Preferably, device for automatically molding 1 further include: first sensor 12, second sensor 13.First sensor 12 and control Device processed connection, first sensor 12 is for detecting whether mold 3 by progressive die conveyer belt 8 is delivered to position to be promoted, and by first Detection signal is transferred to controller.In step S2, the first propulsion device 4 is according to the first of controller the instruction, by mold 3 from wait push away Carry, which is set, is pushed into lifting platform 5.Second sensor 13 is connect with controller, second sensor 13 for detect mold 3 whether by Rolling finishes, and the second detection signal is transferred to controller.In step S5, second promotes dress to refer to according to the first of controller It enables, mold 3 is pushed into depanning conveyer belt 9 from lifting platform 5.Control method through the above way can accurately push away mold 3 Into with release lifting platform 5.
Further, automatic forming method further includes step S5, and step S5 is used to carry out wind to the mold of depanning conveyer belt It is dry.
Further, automatic forming method 1 further includes 3rd sensor 14, and 3rd sensor 14 is connect with controller, the Three sensors 14 are for detecting the fixation position whether mold 3 has been pushed to lifting platform 5.
Preferably, any of the first propulsion device 4, second propulsion device 6 are that hydraulic feed device or air pressure promote Device.
Preferably, the first propulsion device 4 or the second propulsion device 6 also have lever transmission unit or gear transfer unit.
Although giving the utilization of specific embodiment in above-described embodiment, without prejudice to basic conception of the invention It can also be that other have the component of identical function and/or are to its component and/or system replacement under the premise of invention thought System.For example, propulsion device can be done directly on mold 3 or lifting platform 5, lever transmission mechanism or chain-drive mechanism can also be passed through Or gear drive transmits power to transmit power.
In conclusion the present invention discloses, several propulsion devices are simply arranged in automatic forming method dress and sensor can Realize continuous productive process.Since the structure of automatic forming method is simple, and building block is conventional equipment, thus automatic forming method Equipment price it is lower, and maintenance cost is lower, simultaneously because realizing automated production, it is thus possible to save higher artificial Cost, and production efficiency with higher.Above-described embodiment provided by the invention be only illustrated the principle of the present invention and its Effect, and is not intended to limit the present invention.Any person skilled in the art all without departing from the spirit and scope of the present invention, It carries out modifications and changes to above-described embodiment.Therefore, such as those of ordinary skill in the art without departing from this hair All equivalent modifications or change completed under bright revealed spirit and technical idea, should be by claim institute of the invention Cover.

Claims (5)

1. a kind of automatic forming method of ceramics, comprising the following steps:
S1: mold to be processed is delivered to position to be promoted by progressive die conveyer belt;
The mold is pushed into the lifting platform of molding machine by the S2: the first propulsion device from the position to be promoted;
S3: the lifting platform positions the mold;
S4: the head decline of the molding machine rolls so that blank forming the mold using formpiston;
The mold being processed is pushed into depanning conveyer belt from the lifting platform by the S5: the second propulsion device.
2. automatic forming method according to claim 1, it is characterised in that:
The lifting platform is set to the lower section of the formpiston of the molding machine, and has card slot and lifting device, works as 3rd sensor When detecting that the mold has been sent to the lifting platform, under the lifting device is instructed according to the third that the controller issues The lifting platform drops, and the mold automatically falls into card slot, and the mold is positioned;When the mold is completed to add by the molding machine Work, the lifting device rise, the mold are lifted.
3. automatic forming method according to claim 2, it is characterised in that:
Any of first propulsion device, described second propulsion device are hydraulic feed device or air pressure propulsion device.
4. automatic forming method according to claim 3, it is characterised in that:
First propulsion device or the second propulsion device also have lever transmission unit or gear transfer unit.
5. automatic forming method according to claim 4, it is characterised in that: the automatic forming method further comprises step Rapid S5 is carried out air-dried using the mold of the fan to the depanning conveyer belt.
CN201710775849.XA 2017-08-31 2017-08-31 A kind of automatic forming method of ceramics Pending CN109421147A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710775849.XA CN109421147A (en) 2017-08-31 2017-08-31 A kind of automatic forming method of ceramics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710775849.XA CN109421147A (en) 2017-08-31 2017-08-31 A kind of automatic forming method of ceramics

Publications (1)

Publication Number Publication Date
CN109421147A true CN109421147A (en) 2019-03-05

Family

ID=65504853

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710775849.XA Pending CN109421147A (en) 2017-08-31 2017-08-31 A kind of automatic forming method of ceramics

Country Status (1)

Country Link
CN (1) CN109421147A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009154068A1 (en) * 2008-06-19 2009-12-23 本田技研工業株式会社 Industrial product production facility and production method
CN102862216A (en) * 2012-09-17 2013-01-09 右任磁电(徐州)有限公司 Fully-automatic moulding device for radial cylindrical magnet
CN203245970U (en) * 2013-04-18 2013-10-23 广西北流市智宇陶瓷自动化设备有限公司 Rotating disc type ceramic automatic roller forming system
CN105034159A (en) * 2015-08-06 2015-11-11 王庆起 Track mold pusher of hydraulic brick making machine
CN106738282A (en) * 2016-12-01 2017-05-31 中国建筑科学研究院建筑机械化研究分院 Forming method and its production equipment with frame prefabricated board

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009154068A1 (en) * 2008-06-19 2009-12-23 本田技研工業株式会社 Industrial product production facility and production method
CN102862216A (en) * 2012-09-17 2013-01-09 右任磁电(徐州)有限公司 Fully-automatic moulding device for radial cylindrical magnet
CN203245970U (en) * 2013-04-18 2013-10-23 广西北流市智宇陶瓷自动化设备有限公司 Rotating disc type ceramic automatic roller forming system
CN105034159A (en) * 2015-08-06 2015-11-11 王庆起 Track mold pusher of hydraulic brick making machine
CN106738282A (en) * 2016-12-01 2017-05-31 中国建筑科学研究院建筑机械化研究分院 Forming method and its production equipment with frame prefabricated board

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
轻工业部第一轻工业局: "传送带上模", 《日用陶瓷工业手册》 *

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Application publication date: 20190305