CN105155183A - Water-saving and electricity-saving ironing equipment based on synthetic leather processing - Google Patents
Water-saving and electricity-saving ironing equipment based on synthetic leather processing Download PDFInfo
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- CN105155183A CN105155183A CN201510523371.2A CN201510523371A CN105155183A CN 105155183 A CN105155183 A CN 105155183A CN 201510523371 A CN201510523371 A CN 201510523371A CN 105155183 A CN105155183 A CN 105155183A
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Abstract
The invention discloses water-saving and electricity-saving ironing equipment based on synthetic leather processing. The water-saving and electricity-saving ironing equipment comprises a heating roller, a pressure applying roller capable of applying pressure to fabric and heating the fabric when cooperating with the heating roller, a spray pipe communicated with an ultrasonic-wave water atomization generator, a plurality of spray nozzles arranged on the spray pipe as well as a round heat-collection barrel, wherein the plurality of spray nozzles are arranged as follows: the interval close to the center of the spray pipe is maximum, the intervals close to two ends of the spray pipe are minimum, the intervals change gradually, and the humidity of the two ends, contacted with atomized steam, of the fabric is high when the fabric penetrates blow the nozzles; the round heat-collection barrel comprises a hollow body and a plurality of heat-collection pieces arranged on the inner wall of the hollow body, the outer surface of the hollow body is tightly attached to the inner wall of a roller ring, each heat-collection piece adopts a structure of symmetrical double triangles, apexes of the double triangles are close to the center of the hollow body, the round heat-collection barrel can absorb heat from high-temperature oil and transfer the heat to the roller ring, the temperature of positions close to two ends of the roller ring is high, and the temperature changes gradually. The water-saving and electricity-saving ironing equipment based on synthetic leather processing has the benefits of electricity saving, water saving, high-temperature, high-humidity and high-pressure setting and good accuracy control effect.
Description
Technical field
The present invention relates to the equipment of a kind of synthetic leather processing pressing CHAMPRAY.
Background technology
In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.
Summary of the invention
The present invention, according to above deficiency, provides a kind of water-saving and electricity-saving pressing equipment based on synthetic leather processing, cloth is divided into several part warming and humidifying, and graduation pressing CHAMPRAY, improves and go effect of wrinkling, reduce energy consumption.
Technical scheme of the present invention is:
Based on a water-saving and electricity-saving pressing equipment for synthetic leather processing, comprising:
Warm-up mill, be made up of roller circle, two roller end faces and roll shaft, roll shaft is arranged in frame through bearing, and the high temperature oil in warm-up mill is communicated with heated tank through oil pump;
Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;
It is characterized in that, also comprise:
Jet pipe, two ends is closed, and be positioned at the top of cloth, center is provided with import, this inlet communication ultrasonic water atomization type generator;
Nozzle on jet pipe, be provided with several, several nozzles are by following arrangement, and the spacing near jet pipe center is maximum, and the spacing near jet pipe two ends is minimum, spacing gradually changes, when cloth passes below nozzle, the humidity of cloth two end in contact atomization vapour is high, when cloth center, the humidity of contact atomization vapour is low, and humidity gradually changes;
It should be noted that, reasonable arrangement jet pipe, to the distance of cloth, have certain diffusion, therefore see on the whole, from cloth center to the two ends of cloth, the change of humidity is still more even from the atomization vapour of nozzle ejection;
Heat build-up drum, be made up of hollow body and the multiple heat collectings be arranged on hollow body inwall, the outer surface of hollow body is close to roller circle inwall, heat collecting is symmetrical double triangle structure, double triangle tip is near hollow body center, and heat build-up drum can be transmitted to roller circle from high temperature oil draw heat, and the position temperature near roller circle two ends is high, position temperature near Gun Quan center is low, and temperature gradually changes.
It should be noted that, because cloth constantly can take away heat, triangle heat collecting endotherm area is different, and endothermic effect is also different, also different on roller circle of heat conduction, thus ensures that the temperature at roller circle two ends not easily reduces, and that is temperature is relatively high.This technical scheme can solve the two ends the closer to cloth, and more wrinkling technical problem, accurately distributes heat energy.
Described jet pipe is fixed with cover, and this cover is horn-like, surrounds humidification chamber with cloth.
Described cover is provided with two pieces of division boards near jet pipe center, and form non-humidified chamber between these two pieces of division boards, non-humidified does not arrange nozzle in chamber, described import has two, is communicated with the nozzle in described humidification chamber respectively, that is, non-humidified chamber is without the need to humidification, because cloth center is not easy wrinkling, common the going in this position is wrinkled, and can reduce and add moisture, this technical scheme can using water wisely, meanwhile, water evaporation can also be reduced, saving heat energy.
As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.By the inlet communication on this outlet and jet pipe.
Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.
Described double triangle tip is near hollow body center, and this center refers to a segment distance J, and in this distance J, the temperature at corresponding Gun Quan center is identical.Only need heat routinely, to reduce energy consumption.
In order to humidification and heating can be made to match, the length of described distance J is equal with the distance between described two pieces of division boards.
Heat insulation with PTFE between described bearing and described frame, reduce heat energy loss.
The invention has the beneficial effects as follows: rational in infrastructure, cost is low, the setting of energy-saving and water-saving, hot and humid high pressure, accurately control effects is good.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation that jet pipe of the present invention is relevant.
Fig. 3 is the rearview of Fig. 2 jet pipe dependency structure.
Fig. 4 is the structural representation of warm-up mill of the present invention.
Fig. 5 is the structural representation of heat build-up drum of the present invention.
Detailed description of the invention
Now the present invention is further illustrated by reference to the accompanying drawings:
As shown in the figure, a kind of water-saving and electricity-saving pressing equipment based on synthetic leather processing, comprising:
Warm-up mill 6, be made up of roller circle 61, two roller end face 62 and roll shaft 64, roll shaft 64 is arranged in frame through bearing 63, and the high temperature oil 67 in warm-up mill 6 is communicated with the heated tank of power consumption control through oil pump; High temperature oil flows into from the center inlet 641 of roll shaft 64, portalling in roll shaft 64 651 flows out in warm-up mill 6, then flows out from the central outlet 642 of inlet hole 652 in roll shaft 64 through roll shaft 64, the available swivel of connection of roll shaft 64 and oil pipe line.
Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;
Also comprise:
Jet pipe 3, two ends is closed, and can be fixed in frame, be positioned at the top of cloth 1, center is provided with import 2, and this import 2 is communicated with ultrasonic water atomization type generator;
Nozzle 31 on jet pipe 3, be provided with several, several nozzles 31 are by following arrangement, and the spacing near jet pipe 3 center is maximum, and the spacing near jet pipe 3 two ends is minimum, spacing gradually changes, when cloth 1 passes below nozzle 31, the humidity of cloth 1 liang of end in contact atomization vapour is high, when cloth 1 center, the humidity of contact atomization vapour is low, and humidity gradually changes;
Heat build-up drum 66, be made up of hollow body 662 and the multiple heat collectings 661 be arranged on hollow body 662 inwall, the outer surface of hollow body 662 is close to roller circle 61 inwall, heat collecting 661 is symmetrical double triangle structure, double triangle tip is near hollow body 662 center, and heat build-up drum 66 can be transmitted to roller circle 61 from high temperature oil 67 draw heat, and the position temperature near roller circle 61 two ends is high, position temperature near Gun Quan 61 center is low, and temperature gradually changes.
On the basis of above-described embodiment, jet pipe 3 is fixed with cover 4, this cover 4, in horn-like, surrounds humidification chamber with cloth 1.
Cover 4 is provided with two pieces of division boards 41 near jet pipe 3 center, and form non-humidified chamber between these two pieces of division boards 41, non-humidified does not arrange nozzle in chamber, and import 2 has two, is communicated with the nozzle 31 in humidification chamber respectively.
Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
Double triangle tip is near hollow body 662 center, and this center refers to a segment distance J, in this distance J, does not have triangle heat collecting, heat build-up amount indifference, and the temperature at corresponding Gun Quan 61 center is identical.
The length of distance J is equal with the distance between two pieces of division boards 41.
Heat insulation with PTFE between bearing 63 and frame.
Backer roll 5 can be rotated by driven by motor.
Claims (6)
1., based on a water-saving and electricity-saving pressing equipment for synthetic leather processing, comprising:
Warm-up mill (6), be made up of roller circle (61), two roller end faces (62) and roll shaft (64), roll shaft (64) is arranged in frame through bearing (63), and the high temperature oil (67) in warm-up mill (6) is communicated with heated tank through oil pump;
Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;
It is characterized in that, also comprise:
Jet pipe (3), two ends is closed, and be positioned at the top of cloth (1), center is provided with import (2), and this import (2) is communicated with ultrasonic water atomization type generator;
Nozzle (31) on jet pipe (3), be provided with several, several nozzles (31) are by following arrangement, and the spacing near jet pipe (3) center is maximum, and the spacing near jet pipe (3) two ends is minimum, spacing gradually changes, when cloth (1) is through nozzle (31) below, the humidity of cloth (1) two end in contact atomization vapour is high, when cloth (1) center, the humidity of contact atomization vapour is low, and humidity gradually changes;
Heat build-up drum (66), be made up of hollow body (662) and the multiple heat collectings (661) be arranged on hollow body (662) inwall, the outer surface of hollow body (662) is close to roller circle (61) inwall, heat collecting (661) is symmetrical double triangle structure, double triangle tip is near hollow body (662) center, heat build-up drum (66) can be transmitted to roller circle (61) from high temperature oil (67) draw heat, position temperature near roller circle (61) two ends is high, position temperature near roller circle (61) center is low, and temperature gradually changes.
2. as claimed in claim 1 a kind of based on synthetic leather processing water-saving and electricity-saving pressing equipment, it is characterized in that, described jet pipe (3) is fixed with cover (4), this cover (4), in horn-like, surrounds humidification chamber with cloth (1).
3. as claimed in claim 2 a kind of based on synthetic leather processing water-saving and electricity-saving pressing equipment, it is characterized in that, described cover (4) is upper is provided with two pieces of division boards (41) near jet pipe (3) center, non-humidified chamber is formed between these two pieces of division boards (41), non-humidified does not arrange nozzle in chamber, described import (2) has two, is communicated with the nozzle (31) in described humidification chamber respectively.
4. as claimed in claim 1 a kind of based on synthetic leather processing water-saving and electricity-saving pressing equipment, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
5. as claimed in claim 3 a kind of based on synthetic leather processing water-saving and electricity-saving pressing equipment, it is characterized in that, described double triangle tip is near hollow body (662) center, and this center refers to a segment distance J, in this distance J, the temperature at corresponding roller circle (61) center is identical.
6. as claimed in claim 5 a kind of based on synthetic leather processing water-saving and electricity-saving pressing equipment, it is characterized in that, the length of described distance J is equal with the distance between described two pieces of division boards (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510523371.2A CN105155183A (en) | 2015-08-24 | 2015-08-24 | Water-saving and electricity-saving ironing equipment based on synthetic leather processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510523371.2A CN105155183A (en) | 2015-08-24 | 2015-08-24 | Water-saving and electricity-saving ironing equipment based on synthetic leather processing |
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| CN105155183A true CN105155183A (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510523371.2A Pending CN105155183A (en) | 2015-08-24 | 2015-08-24 | Water-saving and electricity-saving ironing equipment based on synthetic leather processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499059A (en) * | 2015-12-30 | 2016-04-20 | 浙江索凡胶粘制品有限公司 | Gluing machine for processing gluing products |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88200114U (en) * | 1988-01-05 | 1988-09-21 | 河南省新乡市塑料机械厂 | Backstep electric heating device for metal hollow roll |
| CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
| CN104313827A (en) * | 2014-09-22 | 2015-01-28 | 浙江西雅普康大制革有限公司 | Ironing equipment for synthetic leather processing |
| CN204162900U (en) * | 2014-10-15 | 2015-02-18 | 浙江辰鸿纺织品科技有限公司 | A kind of efficient heating device being applicable to raising window cloth flatness |
| CN204509839U (en) * | 2015-01-23 | 2015-07-29 | 福建大中城市环保技术有限公司 | A kind of synthetic leather production line of heated by natural gas |
-
2015
- 2015-08-24 CN CN201510523371.2A patent/CN105155183A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88200114U (en) * | 1988-01-05 | 1988-09-21 | 河南省新乡市塑料机械厂 | Backstep electric heating device for metal hollow roll |
| CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
| CN104313827A (en) * | 2014-09-22 | 2015-01-28 | 浙江西雅普康大制革有限公司 | Ironing equipment for synthetic leather processing |
| CN204162900U (en) * | 2014-10-15 | 2015-02-18 | 浙江辰鸿纺织品科技有限公司 | A kind of efficient heating device being applicable to raising window cloth flatness |
| CN204509839U (en) * | 2015-01-23 | 2015-07-29 | 福建大中城市环保技术有限公司 | A kind of synthetic leather production line of heated by natural gas |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499059A (en) * | 2015-12-30 | 2016-04-20 | 浙江索凡胶粘制品有限公司 | Gluing machine for processing gluing products |
| CN105499059B (en) * | 2015-12-30 | 2018-06-12 | 浙江索凡胶粘制品有限公司 | A kind of glue spreader for being used to process adhesive article |
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Application publication date: 20151216 |
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| RJ01 | Rejection of invention patent application after publication |