CN105064054A - Segmented ironing tanning device - Google Patents
Segmented ironing tanning device Download PDFInfo
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- CN105064054A CN105064054A CN201510523375.0A CN201510523375A CN105064054A CN 105064054 A CN105064054 A CN 105064054A CN 201510523375 A CN201510523375 A CN 201510523375A CN 105064054 A CN105064054 A CN 105064054A
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- heating wire
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Abstract
The invention discloses a segmented ironing tanning device. The segmented ironing tanning device comprises a heating roller and a pressurizing roller which are used for heating and pressurizing cloth, and further comprises a spraying pipe and an electric heater. The spraying pipe is located above the cloth. An inlet is formed in the center of the spraying pipe and communicated with an ultrasonic water atomization generator. Two symmetrically-formed spraying holes in a V shape are formed in the pipe wall of the spraying pipe. The pointed part of the V shape is close to the center of the spraying pipe. When the cloth passes through the portion below the spraying holes, the humidity of atomization steam in contact with the two ends of the cloth is high, and humidity is gradually changed. The electric heater is composed of an electric heating wire, an insulation frame and a heat gathering cover. The electric heater is installed on a machine frame and can heat a roller ring. The electric heating wire is wound around the insulation frame, the wound portions, close to the two ends of the roller ring, of the electric heating wire are thick, the wound portions, close to the center of the roller ring, of the electric heating wire are thin, and the thin-thick degree is gradually changed. The heat obtained by the two ends of the roller ring is much, and the temperature of the two ends of the roller ring is high; the heat obtained by the center of the roller ring is little, and the temperature of the center of the roller ring is low; the temperature is gradually changed. The segmented ironing tanning device has the advantages that heat energy, water and electricity are saved, high-temperature, high-moisture and high-pressure shaping is carried out, accurate control is achieved, and the effect is good.
Description
Technical field
The present invention relates to the equipment that a kind of synthetic leather adds the CHAMPRAY that plates man-hour.
Background technology
In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.
Summary of the invention
The present invention, according to above deficiency, provides the tanning equipment that a kind of segmentation is plated, and by cloth heat stepwise humidification, graduation pressing CHAMPRAY, improves and go effect of wrinkling, reduce energy consumption.
Technical scheme of the present invention is:
The tanning equipment that segmentation is plated, comprising:
Warm-up mill, be made up of roller circle, two roller end faces and roll shaft, roll shaft is arranged in frame through bearing;
Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;
It is characterized in that, also comprise:
Jet pipe, two ends is closed, be positioned at the top of cloth, jet pipe center is provided with import, this inlet communication ultrasonic water atomization type generator, the tube wall of jet pipe offers the spray orifice of two symmetrically arranged V-shapes, the tip of V-shape is near jet pipe center, and when cloth passes below spray orifice, the humidity of cloth two end in contact atomization vapour is high, the humidity of cloth central contact atomization vapour is low, and humidity gradually changes;
Electric heater, be made up of heating wire, insulating frame and heat gathering cover, electric heater is arranged in frame and can heats by pair roller circle, heating wire around on insulating frame, near roller circle two ends around close, near Gun Quan center around dredging, density gradually changes, the many temperature of heat that roller circle two ends obtain are high, and the few temperature of the heat that Gun Quan center obtains is low, and temperature gradually changes.
This technical scheme can solve the two ends the closer to cloth, and more wrinkling technical problem, accurately distributes heat energy.
Described warm-up mill is the electric heating roller of homogeneous heating or oily warm-up mill.
It should be noted that, the electric heating roller of homogeneous heating or oily warm-up mill are prior art.
Described insulating frame is made up of ceramic wafer, ceramic wafer is provided with the projection for catching on heating wire.Insulating frame can also be that mica sheet is made.
As preferably, described jet pipe is fixed with cover, this cover is horn-like, surrounds humidification chamber with cloth.
Described cover is provided with two pieces of division boards near jet pipe center, form non-humidified chamber between these two pieces of division boards, non-humidified does not arrange spray orifice in chamber, and spray orifice is positioned at humidification chamber, described division board is touched in the tip of V-shape, and described import is communicated with two described spray orifices respectively.
Because cloth center is not easy wrinkling, this position can not humidification.This technical scheme can using water wisely, meanwhile, also can reduce water evaporation, saving heat energy.
As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.Be communicated with vapour lock by this outlet.
Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.
Described Gun Quan center, this center refers to a segment distance J, and in this distance J, the even coiling of described heating wire, the temperature at corresponding Gun Quan center is identical.
The temperature at the temperature opposed roller circle two ends at Gun Quan center is low, to reduce energy consumption.
In order to humidity and temperature matches, the length of described distance J is equal with the distance between described two pieces of division boards.
The temperature at the temperature opposed roller circle two ends at Gun Quan center is low, to reduce energy consumption.
Heat insulation with PTFE between bearing and frame.
The invention has the beneficial effects as follows: rational in infrastructure, cost is low, joint heat energy water-saving and electricity-saving, the setting of hot and humid high pressure, accurately control effects is good.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation that jet pipe of the present invention is relevant.
Fig. 3 is the structure rearview that this Fig. 2 jet pipe is relevant.
Fig. 4 is the structural representation of warm-up mill of the present invention.
Fig. 5 is the structural representation that heating wire of the present invention is relevant.
Detailed description of the invention
Now the present invention is further illustrated by reference to the accompanying drawings:
As shown in the figure, the tanning equipment that a kind of segmentation is plated, comprising:
Warm-up mill 6, be made up of roller circle 61, two roller end face 62 and roll shaft 64, roll shaft 64 is arranged in frame through bearing 63;
Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;
Also comprise:
Jet pipe 3, two ends is closed, be positioned at the top of cloth 1, jet pipe 3 center is provided with import 2, and this import 2 is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe 3 offers the spray orifice 31 of two symmetrically arranged V-shapes, the tip of V-shape is near jet pipe 3 center, and when cloth 1 passes below spray orifice 31, the humidity of cloth 1 liang of end in contact atomization vapour is high, the humidity of cloth 1 central contact atomization vapour is low, and humidity gradually changes;
Electric heater, be made up of heating wire 9, insulating frame 8 and heat gathering cover 7, electric heater is arranged in frame and can heats by pair roller circle 61, heating wire 9 around on insulating frame 8, near roller circle 61 two ends around close, near Gun Quan 61 center around dredging, density gradually changes, the many temperature of heat that roller circle 61 two ends obtain are high, and the few temperature of the heat that Gun Quan 61 center obtains is low, and temperature gradually changes.
Warm-up mill 6 is the electric heating roller of homogeneous heating or oily warm-up mill.
As one of embodiment, insulating frame 8 is made up of ceramic wafer, ceramic wafer is provided with the projection 81 for catching on heating wire 9.
Jet pipe 3 is fixed with cover 4, this cover 4, in horn-like, surrounds humidification chamber with cloth 1.
Cover 4 is provided with two pieces of division boards 41 near jet pipe 3 center, form non-humidified chamber between these two pieces of division boards 41, non-humidified does not arrange spray orifice in chamber, and spray orifice 31 is positioned at humidification chamber, described division board 41 is touched in the tip of V-shape, and described import is communicated with two described spray orifices 31 respectively.
Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
Gun Quan 61 center, this center refers to a segment distance J, in this distance J, heating wire 9 evenly coiling.The temperature at corresponding Gun Quan 61 center is identical.
The length of distance J is equal with the distance between two pieces of division boards 41.
Backer roll 5 can be rotated by driven by motor.
Claims (8)
1. a tanning equipment for segmentation pressing, comprising:
Warm-up mill (6), be made up of roller circle (61), two roller end faces (62) and roll shaft (64), roll shaft (64) is arranged in frame through bearing (63);
Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;
It is characterized in that, also comprise:
Jet pipe (3), two ends is closed, be positioned at the top of cloth (1), jet pipe (3) center is provided with import (2), and this import (2) is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe (3) offers the spray orifice (31) of two symmetrically arranged V-shapes, the tip of V-shape is near jet pipe (3) center, and when cloth (1) is through spray orifice (31) below, the humidity of cloth (1) two end in contact atomization vapour is high, the humidity of cloth (1) central contact atomization vapour is low, and humidity gradually changes;
Electric heater, be made up of heating wire (9), insulating frame (8) and heat gathering cover (7), electric heater is arranged in frame and can heats by pair roller circle (61), heating wire (9) around on insulating frame (8), near roller circle (61) two ends around close, near roller circle (61) center around dredging, density gradually changes, the many temperature of heat that roller circle (61) two ends obtain are high, and the few temperature of the heat that roller circle (61) center obtains is low, and temperature gradually changes.
2. the tanning equipment of a kind of segmentation pressing as claimed in claim 1, is characterized in that, the electric heating roller that described warm-up mill (6) is homogeneous heating or oily warm-up mill.
3. the tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described insulating frame (8) is made up of ceramic wafer, ceramic wafer is provided with the projection (81) for catching on heating wire (9).
4. the tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described jet pipe (3) is fixed with cover (4), this cover (4), in horn-like, surrounds humidification chamber with cloth (1).
5. the tanning equipment of a kind of segmentation pressing as claimed in claim 4, it is characterized in that, described cover (4) is upper is provided with two pieces of division boards (41) near jet pipe (3) center, non-humidified chamber is formed between these two pieces of division boards (41), non-humidified does not arrange spray orifice in chamber, spray orifice (31) is positioned at humidification chamber, and described division board (41) is touched in the tip of V-shape, and described import (2) is communicated with two described spray orifices (31) respectively.
6. the tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
7. the tanning equipment of a kind of segmentation pressing as claimed in claim 5, it is characterized in that, described roller circle (61) center, this center refers to a segment distance J, in this distance J, described heating wire (9) evenly coiling.
8. the tanning equipment of a kind of segmentation pressing as claimed in claim 7, it is characterized in that, the length of described distance J is equal with the distance between described two pieces of division boards (41).
Priority Applications (1)
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CN201510523375.0A CN105064054A (en) | 2015-08-24 | 2015-08-24 | Segmented ironing tanning device |
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CN201510523375.0A CN105064054A (en) | 2015-08-24 | 2015-08-24 | Segmented ironing tanning device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108796935A (en) * | 2018-05-09 | 2018-11-13 | 晋江诺研机械设计有限公司 | A kind of garment production rotatably presses equipment with cloth |
CN109468786A (en) * | 2018-11-30 | 2019-03-15 | 苏州爱慕内衣有限公司 | Subregion temperature control mold |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
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2015
- 2015-08-24 CN CN201510523375.0A patent/CN105064054A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108796935A (en) * | 2018-05-09 | 2018-11-13 | 晋江诺研机械设计有限公司 | A kind of garment production rotatably presses equipment with cloth |
CN109468786A (en) * | 2018-11-30 | 2019-03-15 | 苏州爱慕内衣有限公司 | Subregion temperature control mold |
CN109468786B (en) * | 2018-11-30 | 2023-09-05 | 苏州爱慕内衣有限公司 | Regional temperature control die |
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Application publication date: 20151118 |