CN105155180A - Energy-saving leather making equipment capable of realizing segmented ironing - Google Patents
Energy-saving leather making equipment capable of realizing segmented ironing Download PDFInfo
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- CN105155180A CN105155180A CN201510522993.3A CN201510522993A CN105155180A CN 105155180 A CN105155180 A CN 105155180A CN 201510522993 A CN201510522993 A CN 201510522993A CN 105155180 A CN105155180 A CN 105155180A
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Abstract
The invention discloses energy-saving leather making equipment capable of realizing segmented ironing. The equipment comprises a heating roller, a pressure applying roller, a humidification box, steam nozzles communicated with an ultrasonic water atomization generator, a steam isolating plate and an electric heater, wherein the steam isolating plate is arc-shaped and mounted in the humidification box, a humidification space is defined by the steam isolating plate, the humidification box and fabric, distances between two ends of the steam isolating plate and the steam nozzle mounting surface of the humidification box are long, and the distance between the center of the steam isolating plate and the steam nozzle mounting surface of the humidification box is short; the electric heater comprises an electric heating wire, an insulating frame and a heat collecting cover, is mounted on a rack and can heat a roller ring, the electric heating wire winds around the insulating frame, parts, close to two ends of the roller ring, of the electric heating wire wind densely, the part, close to the center of the roller ring, of the electric heating wire winds sparsely, the density changes gradually, the two ends of the roller ring obtain more heat and have higher temperatures, the center of the roller ring obtains less heat and has the lower temperature, and the temperatures change gradually. The equipment has the benefits as follows: the equipment is reasonable in structure, low in cost, good in accurate control effect and capable of saving heat energy, water and electricity and realizing high-temperature, high-humidity and high-pressure setting.
Description
Technical field
The present invention relates to the equipment that a kind of synthetic leather adds the CHAMPRAY that plates man-hour.
Background technology
In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.
Summary of the invention
The present invention, according to above deficiency, provides the energy-conservation tanning equipment that a kind of segmentation is plated, and by cloth heat stepwise humidification, graduation pressing CHAMPRAY, improves and go effect of wrinkling, reduce energy consumption.
Technical scheme of the present invention is:
The energy-conservation tanning equipment that segmentation is plated, comprising:
Warm-up mill, be made up of roller circle, two roller end faces and roll shaft, roll shaft is arranged in frame through bearing;
Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;
Add wet tank, cloth is through adding wet tank, exporting warm-up mill and backer roll;
Vapour lock, outlet adds wet tank, inlet communication ultrasonic water atomization type generator;
It is characterized in that, also comprise:
Stram-separating plate, in arc-shaped, be arranged on and add in wet tank, stram-separating plate, add wet tank and cloth surrounds humidification space, stram-separating plate two ends add the vapour lock installed surface distance of wet tank relatively, and the vapour lock installed surface distance that stram-separating plate center adds wet tank is relatively near, when cloth is through this humidification space, the time of cloth two end in contact atomization vapour is long, and the time of cloth central contact atomization vapour is short;
Electric heater, be made up of heating wire, insulating frame and heat gathering cover, electric heater is arranged in frame and can heats by pair roller circle, heating wire around on insulating frame, near roller circle two ends around close, near Gun Quan center around dredging, density gradually changes, the many temperature of heat that roller circle two ends obtain are high, and the few temperature of the heat that Gun Quan center obtains is low, and temperature gradually changes.
This technical scheme can solve the two ends the closer to cloth, and more wrinkling technical problem, accurately distributes heat energy.
Described warm-up mill is the electric heating roller of homogeneous heating or oily warm-up mill.
It should be noted that, the electric heating roller of homogeneous heating or oily warm-up mill are prior art.
Described insulating frame is made up of ceramic wafer, ceramic wafer is provided with the projection for catching on heating wire.Insulating frame can also be that mica sheet is made.
Described arc-shaped center is close to vapour lock installed surface and is installed, and described humidification compartition becomes two, and described vapour lock has two outlets, aims at the humidification space after two segmentations respectively.
Because cloth center is not easy wrinkling, humidification or not humidification can be lacked in this position.This technical scheme can using water wisely, meanwhile, also can reduce water evaporation, saving heat energy.
As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.Be communicated with vapour lock by this outlet.
Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.
Described Gun Quan center, this center refers to a segment distance J, and in this distance J, the even coiling of described heating wire, the temperature at corresponding Gun Quan center is identical.
The temperature at the temperature opposed roller circle two ends at Gun Quan center is low, to reduce energy consumption.
Heat insulation with PTFE between described bearing and described frame.Reduce heat energy loss.
The invention has the beneficial effects as follows: rational in infrastructure, cost is low, joint heat energy water-saving and electricity-saving, the setting of hot and humid high pressure, accurately control effects is good.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation that the present invention adds one of wet tank scheme.
Fig. 3 is the structural representation that the present invention adds wet tank scheme two.
Fig. 4 is the structural representation of warm-up mill of the present invention.
Fig. 5 is the structural representation that heating wire of the present invention is relevant.
Detailed description of the invention
Now the present invention is further illustrated by reference to the accompanying drawings:
As shown in the figure, the energy-conservation tanning equipment that a kind of segmentation is plated, comprising:
Warm-up mill 6, be made up of roller circle 61, two roller end face 62 and roll shaft 64, roll shaft 64 is arranged in frame through bearing 63;
Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;
Add wet tank 4, cloth 1 is through adding wet tank 4, exporting warm-up mill 6 and backer roll 5;
Vapour lock 2, outlet adds wet tank 4, inlet communication ultrasonic water atomization type generator;
Also comprise:
Stram-separating plate 3, in arc-shaped, be arranged on and add in wet tank 4, stram-separating plate 3, add wet tank 4 and cloth 1 surrounds humidification space 31, stram-separating plate 3 two ends add the vapour lock 2 installed surface distance of wet tank 4 relatively, and the vapour lock 2 installed surface distance that stram-separating plate 3 center adds wet tank 4 is relatively near, when cloth 1 is through this humidification space 31, the time of cloth 1 liang of end in contact atomization vapour is long, the time short (as shown in Figure 2 and Figure 3) of cloth 1 central contact atomization vapour;
Electric heater, be made up of heating wire 9, insulating frame 8 and heat gathering cover 7, electric heater is arranged in frame and can heats by pair roller circle 61, heating wire 9 around on insulating frame 8, near roller circle 61 two ends around close, near Gun Quan 61 center around dredging, density gradually changes, the many temperature of heat that roller circle 61 two ends obtain are high, and the few temperature of the heat that Gun Quan 61 center obtains is low, and temperature gradually changes.
Warm-up mill 6 is the electric heating roller of homogeneous heating or oily warm-up mill.
As one of scheme, insulating frame 8 is made up of ceramic wafer, ceramic wafer is provided with the projection 81 for catching on heating wire 9.
Further embodiment, arc-shaped center is close to vapour lock 2 installed surface 41 and is installed, and humidification space 31 is divided into two, and vapour lock 2 has two outlets, aims at the humidification space 31(after two segmentations respectively as shown in Figure 3).
Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
Gun Quan 61 center, this center refers to a segment distance J, in this distance J, heating wire 9 evenly coiling.The temperature at corresponding Gun Quan 61 center is identical.
Heat insulation with PTFE between bearing 63 and frame.
In Fig. 1, add the interior two cover vapour locks 2 and two that can arrange of wet tank 4 and overlap stram-separating plates 3 simultaneously to two face humidifications of cloth 1.
Backer roll 5 can be rotated by driven by motor.
Claims (6)
1. an energy-conservation tanning equipment for segmentation pressing, comprising:
Warm-up mill (6), be made up of roller circle (61), two roller end faces (62) and roll shaft (64), roll shaft (64) is arranged in frame through bearing (63);
Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;
Add wet tank (4), cloth (1) is through adding wet tank (4), exporting warm-up mill (6) and backer roll (5);
Vapour lock (2), outlet adds wet tank (4), inlet communication ultrasonic water atomization type generator;
It is characterized in that, also comprise:
Stram-separating plate (3), in arc-shaped, be arranged on and add in wet tank (4), stram-separating plate (3), add wet tank (4) and cloth (1) surrounds humidification space (31), stram-separating plate (3) two ends add vapour lock (2) the installed surface distance of wet tank (4) relatively, and vapour lock (2) the installed surface distance that stram-separating plate (3) center adds wet tank (4) is relatively near, when cloth (1) is through these humidification space (31), the time of cloth (1) two end in contact atomization vapour is long, and the time of cloth (1) central contact atomization vapour is short;
Electric heater, be made up of heating wire (9), insulating frame (8) and heat gathering cover (7), electric heater is arranged in frame and can heats by pair roller circle (61), heating wire (9) around on insulating frame (8), near roller circle (61) two ends around close, near roller circle (61) center around dredging, density gradually changes, the many temperature of heat that roller circle (61) two ends obtain are high, and the few temperature of the heat that roller circle (61) center obtains is low, and temperature gradually changes.
2. the energy-conservation tanning equipment of a kind of segmentation pressing as claimed in claim 1, is characterized in that, the electric heating roller that described warm-up mill (6) is homogeneous heating or oily warm-up mill.
3. the energy-conservation tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described insulating frame (8) is made up of ceramic wafer, ceramic wafer is provided with the projection (81) for catching on heating wire (9).
4. the energy-conservation tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described arc-shaped center is close to vapour lock (2) installed surface (41) and is installed, described humidification space (31) is divided into two, described vapour lock (2) has two outlets, aims at the humidification space (31) after two segmentations respectively.
5. the energy-conservation tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
6. the energy-conservation tanning equipment of a kind of segmentation pressing as claimed in claim 1, it is characterized in that, described roller circle (61) center, this center refers to a segment distance J, in this distance J, described heating wire (9) evenly coiling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510522993.3A CN105155180A (en) | 2015-08-24 | 2015-08-24 | Energy-saving leather making equipment capable of realizing segmented ironing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510522993.3A CN105155180A (en) | 2015-08-24 | 2015-08-24 | Energy-saving leather making equipment capable of realizing segmented ironing |
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| Publication Number | Publication Date |
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| CN105155180A true CN105155180A (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510522993.3A Pending CN105155180A (en) | 2015-08-24 | 2015-08-24 | Energy-saving leather making equipment capable of realizing segmented ironing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113862941A (en) * | 2021-11-04 | 2021-12-31 | 海盐鸳鸯丝绸印染股份有限公司 | Efficient grey cloth setting device for printing and dyeing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88200114U (en) * | 1988-01-05 | 1988-09-21 | 河南省新乡市塑料机械厂 | Backstep electric heating device for metal hollow roll |
| CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
| CN104313827A (en) * | 2014-09-22 | 2015-01-28 | 浙江西雅普康大制革有限公司 | Ironing equipment for synthetic leather processing |
| CN204509839U (en) * | 2015-01-23 | 2015-07-29 | 福建大中城市环保技术有限公司 | A kind of synthetic leather production line of heated by natural gas |
-
2015
- 2015-08-24 CN CN201510522993.3A patent/CN105155180A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88200114U (en) * | 1988-01-05 | 1988-09-21 | 河南省新乡市塑料机械厂 | Backstep electric heating device for metal hollow roll |
| CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
| CN104313827A (en) * | 2014-09-22 | 2015-01-28 | 浙江西雅普康大制革有限公司 | Ironing equipment for synthetic leather processing |
| CN204509839U (en) * | 2015-01-23 | 2015-07-29 | 福建大中城市环保技术有限公司 | A kind of synthetic leather production line of heated by natural gas |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113862941A (en) * | 2021-11-04 | 2021-12-31 | 海盐鸳鸯丝绸印染股份有限公司 | Efficient grey cloth setting device for printing and dyeing |
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Application publication date: 20151216 |
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