CN105155182A

CN105155182A - Efficient ironing equipment based on synthetic leather processing

Info

Publication number: CN105155182A
Application number: CN201510523358.7A
Authority: CN
Inventors: 陈新旺; 王凯
Original assignee: ZHEJIANG XIYA PUKANGDA LEATHER Co Ltd
Current assignee: ZHEJIANG XIYA PUKANGDA LEATHER Co Ltd
Priority date: 2015-08-24
Filing date: 2015-08-24
Publication date: 2015-12-16
Anticipated expiration: 2035-08-24
Also published as: CN105155182B

Abstract

The invention discloses efficient ironing equipment based on synthetic leather processing. The efficient ironing equipment comprises a heating roller, a pressure applying roller, a humidification box, steam nozzles communicated with an ultrasonic-wave water atomization generator as well as steam isolating plates, wherein the arc-shaped steam isolating plates are mounted in the humidification box; humidification space defined by the steam isolating plates, the humidification box and fabric can meet the following requirements: when the fabric penetrates through the humidification space, the time when two ends of the fabric are contacted with atomized steam is long, and the time when positions, close to the center of the fabric, of the fabric is contacted with the atomized steam is short; the heating roller comprises a round heat-collection barrel which comprises a hollow body and a plurality of heat-collection pieces arranged on the inner wall of the hollow body, the outer surface of the hollow body is tightly attached to the inner wall of a roller ring, each heat-collection piece adopts a structure of symmetrical double triangles, apexes of the double triangles are close to the center of the hollow body, the round heat-collection barrel can absorb heat from high-temperature oil, the temperature of positions close to two ends of the roller ring is high, and the temperature changes gradually. The efficient ironing equipment based on synthetic leather processing has the benefits of heat energy saving, water saving, high-temperature, high-humidity and high-pressure setting and good accuracy control effect.

Description

Based on the efficient pressing equipment of synthetic leather processing

Technical field

The present invention relates to the equipment of a kind of synthetic leather processing pressing CHAMPRAY.

Background technology

In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.

Summary of the invention

The present invention, according to above deficiency, provides a kind of efficient pressing equipment based on synthetic leather processing, cloth is divided into the heating of several part, and graduation pressing CHAMPRAY, improves and go effect of wrinkling, reduce energy consumption.

Technical scheme of the present invention is:

Based on an efficient pressing equipment for synthetic leather processing, comprising:

Warm-up mill, be made up of roller circle, two roller end faces and roll shaft, roll shaft is arranged in frame through bearing, and the high temperature oil in warm-up mill is communicated with heated tank through oil pump;

Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;

Add wet tank, cloth is through adding wet tank, exporting warm-up mill and backer roll;

Vapour lock, outlet adds wet tank, inlet communication ultrasonic water atomization type generator;

It is characterized in that, also comprise:

Stram-separating plate, in arc-shaped, is arranged on and adds in wet tank, stram-separating plate, adds the humidification space that wet tank and cloth surrounds and can meet: when cloth is through this humidification space, the time of cloth two end in contact atomization vapour is long, and when cloth center, the time that contact is atomized vapour is short; Add moisture less; That is, stram-separating plate two ends add the vapour lock installed surface distance of wet tank relatively, and the vapour lock installed surface distance that stram-separating plate center adds wet tank is relatively near;

Heat build-up drum, be made up of hollow body and the multiple heat collectings be arranged on hollow body inwall, the outer surface of hollow body is close to roller circle inwall, heat collecting is symmetrical double triangle structure, double triangle tip is near hollow body center, and heat build-up drum can be transmitted to roller circle from high temperature oil draw heat, and the position temperature near roller circle two ends is high, position temperature near Gun Quan center is low, and temperature gradually changes.

It should be noted that, because cloth constantly can take away heat, triangle heat collecting endotherm area is different, and endothermic effect is also different, also different on roller circle of heat conduction, thus ensures that the temperature at roller circle two ends not easily reduces, and that is temperature is relatively high.This technical scheme can solve the two ends the closer to cloth, and more wrinkling technical problem, accurately distributes heat energy.

Described arc-shaped center is close to vapour lock installed surface and is installed, and described humidification compartition becomes two, and described vapour lock has two outlets, aims at the humidification space after two segmentations respectively.

That is, arc-shaped center is without the need to humidification, and this technical scheme can using water wisely, meanwhile, also can reduce water evaporation, saving heat energy.

As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.Be communicated with vapour lock by this outlet.

Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.

Described double triangle tip is near hollow body center, and this center refers to a segment distance J, and in this distance J, the temperature at corresponding Gun Quan center is identical.Only need heat routinely, to reduce energy consumption.

Heat insulation with PTFE between described bearing and described frame.Reduce heat energy loss.

The invention has the beneficial effects as follows: rational in infrastructure, cost is low, the water saving of joint heat energy, the setting of hot and humid high pressure, accurately control effects is good.

Accompanying drawing explanation

Fig. 1 is overall structure schematic diagram of the present invention.

Fig. 2 is the structural representation that the present invention adds one of wet tank scheme.

Fig. 3 is the structural representation that the present invention adds wet tank scheme two.

Fig. 4 is the structural representation of warm-up mill of the present invention.

Fig. 5 is the structural representation of heat build-up drum of the present invention.

Detailed description of the invention

Now the present invention is further illustrated by reference to the accompanying drawings:

As shown in the figure, a kind of efficient pressing equipment based on synthetic leather processing, comprising:

Warm-up mill 6, be made up of roller circle 61, two roller end face 62 and roll shaft 64, roll shaft 64 is arranged in frame through bearing 63, and the high temperature oil 67 in warm-up mill 6 is communicated with heated tank through oil pump; High temperature oil flows into from the center inlet 641 of roll shaft 64, portalling in roll shaft 64 651 flows out in warm-up mill 6, then flows out from the central outlet 642 of inlet hole 652 in roll shaft 64 through roll shaft 64, the available swivel of connection of roll shaft 64 and oil pipe line.

Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;

Add wet tank 4, cloth 1 is through adding wet tank 4, exporting warm-up mill 6 and backer roll 5;

Vapour lock 2, outlet adds wet tank 4, inlet communication ultrasonic water atomization type generator;

Also comprise:

Stram-separating plate 3, in arc-shaped, be arranged on and add in wet tank 4, stram-separating plate 3, add the humidification space 31 that wet tank 4 and cloth 1 surrounds and can meet: when cloth 1 is through this humidification space 31, the time of cloth 1 liang of end in contact atomization vapour is long, when cloth 1 center, the time short (as shown in Figure 2 and Figure 3) of contact atomization vapour;

Heat build-up drum 66, be made up of hollow body 662 and the multiple heat collectings 661 be arranged on hollow body 662 inwall, the outer surface of hollow body 662 is close to roller circle 61 inwall, heat collecting 661 is symmetrical double triangle structure, double triangle tip is near hollow body 662 center, and heat build-up drum 66 can be transmitted to roller circle 61 from high temperature oil 67 draw heat, and the position temperature near roller circle 61 two ends is high, position temperature near Gun Quan 61 center is low, and temperature gradually changes.

Arc-shaped center is close to vapour lock (2) installed surface (41) and is installed, and humidification space (31) are divided into two, and vapour lock (2) has two outlets, aims at the humidification space (as shown in Figure 3) after two segmentations respectively.

Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.

Double triangle tip is near hollow body 662 center, and this center refers to a segment distance J, in this distance J, does not have triangle heat collecting, heat build-up amount indifference, and the temperature at corresponding Gun Quan 61 center is identical.

Heat insulation with PTFE between bearing 63 and frame.

In Fig. 1, add the interior two cover vapour locks 2 and two that can arrange of wet tank 4 and overlap stram-separating plates 3 simultaneously to two face humidifications of cloth 1.

Backer roll 5 can be rotated by driven by motor.

Claims

1., based on an efficient pressing equipment for synthetic leather processing, comprising:

Warm-up mill (6), be made up of roller circle (61), two roller end faces (62) and roll shaft (64), roll shaft (64) is arranged in frame through bearing (63), and the high temperature oil (67) in warm-up mill (6) is communicated with heated tank through oil pump;

Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;

Add wet tank (4), cloth (1) is through adding wet tank (4), exporting warm-up mill (6) and backer roll (5);

Vapour lock (2), outlet adds wet tank (4), inlet communication ultrasonic water atomization type generator;

It is characterized in that, also comprise:

Stram-separating plate (3), in arc-shaped, be arranged on and add in wet tank (4), stram-separating plate (3), add wet tank (4) and cloth (1) surrounds humidification space (31), and can meet: when cloth (1) is through these humidification space (31), the time of cloth (1) two end in contact atomization vapour is long, and when cloth (1) center, the time of contact atomization vapour is short;

Heat build-up drum (66), be made up of hollow body (662) and the multiple heat collectings (661) be arranged on hollow body (662) inwall, the outer surface of hollow body (662) is close to roller circle (61) inwall, heat collecting (661) is symmetrical double triangle structure, double triangle tip is near hollow body (662) center, heat build-up drum (66) can be transmitted to roller circle (61) from high temperature oil (67) draw heat, position temperature near roller circle (61) two ends is high, position temperature near roller circle (61) center is low, and temperature gradually changes.

2. as claimed in claim 1 a kind of based on synthetic leather processing efficient pressing equipment, it is characterized in that, described arc-shaped center is close to vapour lock (2) installed surface (41) and is installed, described humidification space (31) is divided into two, described vapour lock (2) has two outlets, aims at the humidification space (31) after two segmentations respectively.

3. as claimed in claim 1 a kind of based on synthetic leather processing efficient pressing equipment, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.

4. as claimed in claim 1 a kind of based on synthetic leather processing efficient pressing equipment, it is characterized in that, described double triangle tip is near hollow body (662) center, and this center refers to a segment distance J, in this distance J, the temperature at corresponding roller circle (61) center is identical.